PILECO V-400 User manual

OPERATING INSTRUCTIONS V-400
office [phone]
1-800-409-0018
fax [phone]
www.Pileco.com
491 Conroe Park W. Dr.•Conroe, TX 77303 9/29/2023
Model: V-400
Serial number: V-400-HPU-018-0921
Year of manufacture: 2022
Revision: -
Op e r a t i n g i n s t r u c t i O n s
Power Unit
V-400

PILECO, Inc. office [phone]•1-800-409-0018•fax [phone]
www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303
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Op e r at i n g i n s t r u c t i O n s V - 4 0 0
Technical Specications
Diesel Engine: 1x Caterpillar C13 Stage V
RPM: 1800
Drive Pump: Sauer Danfoss
Max. Working pressure: 350 bar
Oil Flow 440 l/min.
Fuel Capacity 1500 litre / 396.26 gal
Length: 4200 mm/ 165.4 inches
Width 1850 mm/ 72.8 inches
Height: 2292 mm/ 90.2 inches
Weight: 7400 kg/ 16,314 lbs

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PILECO, Inc. office [phone]•1-800-409-0018•fax [phone]
www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303
Op e r at i n g i n s t r u c t i O n s V - 4 0 0

PILECO, Inc. office [phone]•1-800-409-0018•fax [phone]
www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303
4
Op e r at i n g i n s t r u c t i O n s V - 4 0 0
Legal Jargon
Pileco Inc. has the right to change parts of the equipment at any time without prior or direct notice to the client. The
contents of this publication are subject to changes without prior notice.
This publication is to be used for the standard version of the equipment only. Pileco Inc. cannot be held responsible for
any damage resulting from the application of this publication to the version actually delivered to you.
For extra information as to adjustments, maintenance and repair, please contact the technical department of
your supplier.
This publication has been written with great care. However, Pileco Inc. cannot be held responsible, either for any errors
occurring in this publication or for their consequences.
Safety Indicators Explained:
The following symbols are used throughout the manual.
CautionCaution indicates a potentially hazardous
situation which, if not avoided may result in minor or
moderate injury. For example,
protect eyes!
WarningWarning indicates a potentially hazardous situation
which, if not avoided could result in death or serious
injury
DangerDanger indicates an imminently hazardous situation,
which if not avoided will result in death or serious
injury
!WARNING!
!DANGER!
CAUTION

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PILECO, Inc. office [phone]•1-800-409-0018•fax [phone]
www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303
Op e r at i n g i n s t r u c t i O n s V - 4 0 0
TABLE OF CONTENTS
1. PREFACE 6
2. EXTERIOR 7
3. SAFETY INSTRUCTIONS 8
1. Safety Precautions 8-10
2. Safety Symbols 11
4. DESCRIPTION 12
1. Description of the Hydraulic Power Station 12
2. Hydraulic System 12
3. Electrical System 13
5. ASSEMBLY AND INSTALLATION 14
1. Moving the Equipment 14
2. Connecting the Hydraulic Hoses 14
3. Connecting the Remote Control 15
6. OPERATIONS 16
1. Emergency Stop 16
2. Filling the Hoses 16
3. Control Panel 17-18
4. Display Pages 19-23
5. Starting/Stopping Procedure 23-25
6. Vibro Operation 26
7. Auger Operation 26-27
8. Troubleshooting 27
7. MAINTENANCE 28
1. General 28
2. Service Intervals 28
3. Daily Maintenance 29
4. Inspection and Replacement Intervals 30
5. Remaining Service Intervals 31-32
6. Recommended Fluids 33
7. Welding 33
8. Before Welding 34
8. ORDERING PARTS 35
1. Procedure 35
2. Original Equipment 35
3. Shipment 35
4. Shortages 35
5. Return Of Parts 35
6. Screws and Bolts 35
7. Hoses 35

PILECO, Inc. office [phone]•1-800-409-0018•fax [phone]
www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303
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Op e r at i n g i n s t r u c t i O n s V - 4 0 0
PREFACE
This owner’s manual has been written for the users of Pileco Inc. Power Units. The owner’s manual explains how to use,
service and inspect the power pack, with the intention to use the power pack safe and efciently.
One copy of the present manual should at any time be at the location where the unit is in operation.
When the instructions of this owner’s manual are not strictly followed, accidents may happen.
Therefore, make sure you understand all the instructions in this manual before you start using the power pack.
For ordering of parts we refer to the parts manual of the relating power pack.
For the operation of the machine which is attached to the power pack, we refer to the owner’s manual of the relating
manufacturer.
If operational or maintenance problems arise which are beyond the scope of this manual, please contact Pileco Inc. at
the telephone number on this page.
We are prepared to assist you in order to make the best use of your equipment.
If you call, please have the following at hand:
Model number:
Equipment serial number:
Model: V-400V
Serial number: V-400-HPU-018-0921
Year of manufacture: 2022
Revision: –
office: [phone]
fax: [phone]
email: [email protected]
www.Pileco.com
491 Conroe Park W. Dr.
Conroe, TX 77303

7
PILECO, Inc. office [phone]•1-800-409-0018•fax [phone]
www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303
Op e r at i n g i n s t r u c t i O n s V - 4 0 0
2. EXTERIOR
1 Control panel door 5 Door holder
2 Service door fuel /ad-
blue
6 Hydraulics access door
3 Engine access door 7 Hydraulics quick couplers
4 Warning lights 8 Emergency stop button

PILECO, Inc. office [phone]•1-800-409-0018•fax [phone]
www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303
8
Op e r at i n g i n s t r u c t i O n s V - 4 0 0
3. SAFETY INSTRUCTIONS
1. Safety Precautions
Regular maintenance and skilful operation will not only lengthen the mechanical life but is essential for the safety of the
user and possible bystanders.
It is the responsibility of the user or operator to ensure that the local health and safety regulations are observed
before and during the use of the equipment.
Operators:
• Only trained personnel shall be permitted to operate the machine.
• Temporary employees and trainees shall only be permitted to work with the equipment under the supervision
and instruction of trained personnel.
Owner’s Manual:
• Everyone who works at or with the equipment should be familiar with the contents of this manual and the
manuals of the machines which are driven by the Hydraulic Power Station and should follow the instructions
accurately.
• One copy of the present manual should at any time be at the location where the unit is in operation.
• The management is under obligation to inform the personnel of the contents of this manual and is obliged to
observe all of the regulations and directions.
• Additional manuals are available on request.
Always:
• Lead exhaust fumes outside when operating in a closed area. Continued breathing-in of exhaust fumes
may be fatal.
• Pay attention to irregular or unusual noises and analyze where they come from.
• Remove all tools and electrical cords before starting the Hydraulic Power Station.
• Warn colleagues when you feel uncomfortable with the way the Hydraulic Power Station or the driven
machine is functioning.
Never:
• Make adjustments or repairs while the system is under pressure.
• Make adjustments or repairs while the engine is running.
• Continue operation when service inspection is due, or when a repair is necessary.
• Continue operation when it is known that any of the safety provisions is out of order or not working properly.
• Leave the remote control unattended.
• Attempt to (dis)connect the quick-disconnect couplers when the engine is running.
!WARNING!

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PILECO, Inc. office [phone]•1-800-409-0018•fax [phone]
www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303
Op e r at i n g i n s t r u c t i O n s V - 4 0 0
Tools:
• Never use defective (maintenance) tools.
• Only use a tool for the purpose it was designed for.
Clothing and Footwear:
• When working with the equipment, do NOT wear rings, watches, jewellery or any loose clothing/hair which
could be caught in moving or rotating parts.
• Always wear protective goggles, a safety helmet, protective footwear and hearing protection especially
suited for the work.
• Keep hands away from moving or rotating parts.
• Take appropriate measures for the ear protection if the sound level of 85 dB(A) is exceeded; always use ear
protection when working close to a machine in operation.
Water and Moisture:
• Never direct a jet of water at electrical parts.
• Make sure all protective devices of the electric installation have been installed to guarantee adequate
protection from moisture and water. Failure to do so can cause malfunction of safety circuits and cause harm
to personnel and equipment components.
Technical Specications:
• The permissible tolerances as stated in the present manual shall NOT be exceeded.
Safeguards:
• All safeguards must be correctly installed and may only be removed for maintenance and service purposes
by qualied PILECO INC. service engineers.
• The equipment should never be switched ON when the protective covering is incomplete or when
the safeguards are not in place.
• All safeguards must be checked at regular intervals and repaired immediately in case of malfunction.
Safety Directions and Warnings:
• Any safety direction, warning or instruction tted on the equipment shall NOT be removed, rendered illegible
or covered. They shall be present and legible throughout the entire operating life of the equipment.
• Illegible, damaged or covered safety directions, warnings or instructions shall immediately be replaced
or repaired.
Service and Maintenance:
• The service and maintenance activities shall only be carried out by qualied PILECO INC. personnel or one of
PILECO INCs. appointed and certied dealers in full compliance with all safety instructions and service intervals.
• Use original PILECO INC. Parts and liquids.

PILECO, Inc. office [phone]•1-800-409-0018•fax [phone]
www.Pileco.com•491 Conroe Park W. Dr.•Conroe, TX 77303
10
Op e r at i n g i n s t r u c t i O n s V - 4 0 0
Electrical System:
• Work on the electrical system or equipment may only be carried out by skilled electricians or by specially
instructed personnel under the supervision of such electricians and in accordance with the applicable electrical
engineering rules.
Hydraulic System:
• The hydraulic system is a high pressure, high oil ow system. Work on the hydraulic equipment shall only be
carried out by persons having special knowledge and experience in high pressure hydraulic systems.
• When bleeding hoses or looking for leaks, take protective measures. Escaping oil under pressure, even a
pin-hole size leak, can penetrate body tissue, causing serious injury.
Use According to Purpose:
• To guarantee correct operation, the equipment should only be used in accordance with the purpose as
described in this owner’s manual.
Fire or Explosion Prevention:
• Hydraulic oil and diesel fuel are ammable. Therefore:
• Do not weld or ame-cut on pipes or tubes that contain ammable uids. Clean them thoroughly with
non-ammable solvent before welding or ame cutting on them.
• Clean and tighten all electrical connections. Check regularly for loose or frayed electrical wires. Wiring must be
kept in good condition, properly routed and rmly attached. Routinely inspect wiring for wear or deterioration.
Loose, unattached, or unnecessary wiring must be eliminated.
Never smoke when lling the fuel tank or use ames in the vicinity. Never store ammable liquids
near the engine.
Work area:
• Place the Hydraulic Power Station in a safe place.
• Position the Hydraulic Power Station in such a matter that eye contact with the Hydraulic Power Station
is assured.
• Keep the work area clean. Keep the equipment accessible and make sure that the area surrounding of the
equipment is kept clean.
• Always be extremely careful when using a carbon tetrachloride re extinguisher in a closed area, as it may
produce toxic vapors and/or deplete the area from oxygen.
!WARNING!