Pinnacle Aquatic Hyprolyser 560 User manual

HYPROLYSER 560
Chlorine Generator
Controls Bacteria and Algae in
Commercial Swimming Pool (Spa) Waters
A maximum of 1,160,000 L of water can be treated with one Hyprolyser 560 unit.
Maximum output of hypochlorous acid equivalent to 13.4 kg of free available chlorine per day
For swimming pools, a range of 1-3 ppm of free available chlorine must be maintained.
For spas, a range of 3-5 ppm of free available chlorine must be maintained.
READ THE LABEL AND OPERATING MANUAL BEFORE USING
KEEP OUT OF REACH OF CHILDREN
REGISTRATION NO. 33146 PEST CONTROL PRODUCT ACT
WARNING: Operating a Hyprolyser 560 without water flow through the cell can cause a buildup of flammable gases
which can result in FIRE OR EXPLOSION.
NOTICE TO USER: This pest control product is to be used only in accordance with the directions on the label. It is an
offence under the Pest Control Products Act to use this product in a way that is inconsistent with the directions on the
label.
Pinnacle Aquatic Group Inc.
102, 4116 –64 Ave SE
Calgary AB T2C 2B3
HYPROLYSER 560
560 Electrolyser Replacement Cell
Replacement cell for the Hyprolyser 560 chlorine generating device.
REGISTRATION NUMBER 33146, PEST CONTROL PRODUCTS ACT. This cell must only be used on this model of
chlorine generating device.
Read the Label, the Installation Manual and Operation Manual of the Hyprolyser 560 chlorine generating device
before using.
Pinnacle Aquatic Group Inc.
102, 4116 –64 Ave SE
Calgary AB T2C 2B3
2017-6563
2019-04-04

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Hyprolyser® 560
Electrolysis system for on-site hypochlorite generation
User Guide
EN
Read and refer to the operation and maintenance instructions before start-up!
To be held for further reference.
ver.1.0 11-2014

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TABLE OF CONTENTS
INTRODUCTION……………………………………………………………………….4
SAFETY INFORMATION……………………………………………………………...5
INTENDED USE / WARRANTY INFORMATION……………...…………………6-7
PRODUCT DESCRIPTION………………………………………….………..….…8-9
TECHNICAL DATA…………………………………………………….…………10-11
INSTALLATION…………………………………………………………….……..12-16
START UP.........................………….………………………………..………….17-18
OPERATION………….……………………………………….…………...………….19
MAINTENANCE AND CLEANING….…………………………………………..20-25

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On-site Electrolytic Chlorination System, Hyprolyser Model 560, 1100, 2200
HYPOCHLORITE GENERATION
CONTROLS BACTERIA AND ALGAE
in
Swimming Pool (and Spa) Waters
COMMERCIAL
For swimming pools, a range of 1.0 –3.0 ppm of free chlorine
must be maintained.
For spas, a range of 3.0 –5.0 ppm of free available chlorine
must be maintained.
KEEP OUT OF REACH OF CHILDREN
READ THE LABEL AND OPERATION MANUAL BEFORE USING
REGISTRATION NO. 33146 PEST CONTROL PRODUCT ACT
WARNING: Operating the On-site Electrolytic Chlorination System, Hyprolyser Model 560,
1100, 2200, without water flow through the cell can cause a buildup of flammable gases
which can result in FIRE OR EXPLOSION.
NOTICE TO USER: This pest control product is to be used only in accordance with the
directions on the label. It is an offence under the Pest Control Products Act, to use this
product in a way that is inconsistent with the directions on the label.
Pinnacle Aquatic Group Inc. Bay 102 –4116 64th Ave. SE, Calgary, Alberta, T2C 2B3, Canada.
Tel. [phone] Email: [e-mail] Web: www.pinnacleaquaticgroup.com

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Introduction
This user manual provides significant assistance in the successful and smooth running of the Hyprolyser®electrolysis systems,
also referred to, in short, as “system”in the following instructional text.
The operating manual for the Hyprolyser®electrolysis systems must always be available where the system is located and has to
be read and used by every person who is assigned to working on the system. This includes amongst other things:
the installation
the servicing and repair work
the maintenance (maintenance, care, repair)
the transport
All documents are protected in the sense of the copyright law. It is forbidden to forward on and copy the documents, even in part,
as well as to use and communicate their contents, insofar as this is not expressly conceded in writing. Violations are punishable
and incur an obligatory payment of damages. Pinnacle Aquatic Group Inc. reserves all the rights for the practice of industrial
property rights.
The operating manual is a significant component of the Hyprolyser®electrolysis system. The operator must ensure that the
service personnel learn these guidelines.
The operating manual is to be supplemented by the operator regarding the operating instructions, national regulations for Health
and Safety at Work and Environmental Protection, including information on the responsibilities of supervision and the observance
of operational specifics, e.g. concerning labor organizations, operational sequences and appointed personnel.
Besides the operating manual and the obligatory regulations for Health and Safety at Work applicable in the country of use, as
well as in the place of use, the recognized specialist technical regulations for safe and professional work must also be observed.
The operator of the Hyprolyser®system may not make any changes, attach fittings or make alterations to the construction of the
Hyprolyser®system that may impair security, without the written consent of Pinnacle Aquatic Group Inc. This also applies to the
installation and setup of safety devices.
Any replacement parts to be used must correspond to the technical requirements specified by Pinnacle Aquatic Group Inc. This
is always guaranteed in the case of original spare parts.

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Safety Information
General Warnings
The following warnings are intended to help you to eliminate the dangers that can arise while handling the device. Risk
prevention measures always apply regardless of any specific action. Safety instructions warning against risks arising from
specific activities or situations can be found in this Operation Manual.
Hazards Due To Non-Compliance with the Safety Instructions
Failure to follow the safety instructions may endanger not only persons, but also the environment and the device.
failure of important functions of the device and of the corresponding system
failure of required maintenance and repair methods
danger to persons
Working In a Safety-Conscious Manner
Besides the safety instructions specified in these operating instructions, further safety rules apply and must be followed:
accident prevention regulations
safety and operating provisions
environmental protection provisions
applicable standards and legislation
Personal Protective Equipment
Based on the degree of risk posed by the dosing medium and the type of work you are carrying out, you must use corresponding
protective equipment. Although the dosing media produced by the Hyprolyser®System is classified non-hazardous, the following
protective equipment is recommended when carrying out certain tasks:
Commissioning
Working on pressurized dosing devices
Shutdown
Maintenance
Disposal
Personnel Qualification
Any personnel who work on the device must have appropriate knowledge and skills. Anybody who works on the product must
meet the conditions below:
attendance at all the training courses offered by the owner
personal suitability for the respective activity
sufficient qualification for the respective activity
training in how to handle the device
knowledge of safety equipment and the way this equipment functions
knowledge of these operating instructions, particularly of safety instructions and sections relevant for the activity
knowledge of fundamental regulations regarding health and safety and accident prevention.
All Persons Must Generally Have the Following Minimum Qualification
training as specialists to carry out work unsupervised on the device
sufficient training that they can work on the device under the supervision and guidance of a trained specialist

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Intended Use / Warranty Information
Notes on Product Warranty
Any non-designated use of the device can impair its function and the protection provided. This leads to invalidation of any
warranty claims! Please note that liability is on the side of the user in the following cases:
The device is operated in a manner which is not consistent with these operating instructions, particularly safety instructions,
handling instructions and the section "Intended Use".
Information on usage and environment (see section “Technical Data“) is not adhered to.
Personnel that operate the device who are not adequately qualified to carry out their respective activities.
Unauthorized spare parts or accessories of Pinnacle Aquatic Group Inc. are used.
Unauthorized changes are made to the device.
The user uses different salt quality than that indicated in this instruction manual.
Maintenance and inspection intervals are not adhered to as required or not adhered to at all.
The device is commissioned before it or the corresponding system has been correctly and completely installed.
Safety equipment has been bridged, removed or made inoperative in any other way.
Intended Purpose
The HYPROLYSER® on-site electrolytic chlorination system is intended for the following purpose: Generation of a <1%
sodium hypochlorite solution using salt, water and electrical energy, with the resulting media to be used as a disinfection agent
for the chlorination of drinking water and swimming pools. The concentration of the sodium hypochlorite solution produced is
0.6% (+/-0.1%) Cl2by weight.
Device Revision
This operating instruction manual applies to the following devices:
Device
Month /year of manufacture
Hyprolyser®
10/2014 onwards

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Sodium Chloride Chemical Specification
The Hyprolyser®system is designed to be used with dry crystalline/granular salt. Salt can be purchased in
bulk/ pallet quantities to obtain best economy. When ordering salt from your supplier always specify the
brand or specific quality you require, so that in the unlikely event of any shortage of stock, you will still
receive an equivalent grade of salt. Use dry crystalline/granular salt that is pool quality grade
Water Quality
Drinking water or water of a similar quality should be used. It should be free of solids and suspended matter. The temperature of
the water entering the system must be in the range of 5-20°C.
Standard Warranty Conditions
Equipment
Warranty Period
Electronic devices
2 years
Electrolyser
5 years limited, pro-rata
Wearable items
12 months

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Product Description
Scope of Delivery
Please compare the delivery note with the scope of delivery:
HYPROLYSER®system
Operating Instructions
Optional - dosing pump/s, accessories.
Design and Function
Structure of the Device
Item
Description
1
Brine control
2
Diluted brine / salinity S.G. sample point
3
Control panel
4
Centrifugal ventilation fan
5
Feed water flow management
6
Product strength sample point
7
Softened feed water sample point
8
Softener system
9
Electrolyser
10
Integral product storage & degassing tank
11
Sealed electrolyser compartment
12
Ventilation exhaust connection
13
Product outlet connection
14
Softened water outlet connection
15
Feed water supply connection
16
Integral salt saturator

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Function Description
Hyprolyser®is a fully automatic system for the preparation of dilute sodium hypochlorite solution containing 0.6% (+/-0.1%) Cl2,
from the raw materials of salt, softened water and electrical energy.
Sodium hypochlorite solution (the product) is prepared by a simple, once through batch process, initiated by the level within the
Product Tank.
When the product level in the degassing/product tank (5) falls below the start/stop fill level (4), after pre-set time delay, the water
solenoid valve (10) is energised, which allows softened water to flow at reduced pressure through the pressure reducing valve
(2) and then on through the volumetric flow meter (11). The water stream flows through the brine inductor (7) and draws in a set
amount of brine from the saturator tank (1) controlled by the brine control solenoid valve (12). The resultant diluted and mixed
brine solution passes through the electrolytic cell (3). At the same time, a voltage is applied across the electrolytic cell and
electrical current flows across the electrolytic cell plates when the diluted brine solution completes the path between the
electrode plates.
When the product reaches the start/stop fill level (4) in the product/degassing tank, the process is stopped. The process is
restarted after a predetermined delay period, initiated when the liquid level in the product/degassing tank falls below the
start/stop fill level (4). The process can also be re-started instantaneously from the keypad on the control panel (8).
Whilst the unit is generating sodium hypochlorite product, hydrogen gas is produced as a by-product. Hydrogen is diluted at
source with a continuous flow of fresh air and is vented safely to the atmosphere via ducting (6) to an external exhaust point. The
system is designed so that there are no external areas where hydrogen levels can exceed the LEL (lower explosive limit). An
air-flow sensor (9) is fitted to shut down the plant if the electrolyser cabinet is opened, or should the ventilating air flow fail to
achieve normal operating parameters.
If a fault occurs during operation, the Hyprolyser system will fail safe. A text display on the control panel (8) will advise of the
reason for the fault and initiate a volt free contact which can be used for a remote alarm device.

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Technical Data
Output Data
Model:
560
1100
2200
Chlorine capacity
g/h
560
1100
2200
Chlorine concentration
g/l
Factory set at 6 (adj. from 5 to 8)
Liquid product output
l/h
92
183
366
Liquid product storage*
L
50*
Salt storage capacity
kg
250**
* refers to Hyprolyser®system with integrated product degassing tank.
** refers to Hyprolyser®system with integrated salt saturator.
Operating Conditions and Limits
Model:
560
1100
2200
Nominal water consumption
l/h
98
196
392
Nominal salt consumption
kg/h
1.8
3.6
7.3
Operating pressure
Bar
1.5 –8.5
Ambient temp
°C
+5 to + 40†
Water supply temp
°C
+8 to +20*
†Request ventilation upgrade kit.
* Water chiller required above 20°C.
Electrical Specifications
*Available 110Vac special order request
Model:
560
1100
2200
Nominal power supply
V ac
240*
240
415
415
Phase
Ø
1
1
3
3
Power consumption
kWh
2.8
5.6
11
Protection class
IP
IP44

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Connection Dimensions
Description
Model:
560
1100
2200
Cold water feed
0.5” / 20mm
Product outlet
Softened water outlet
Saturated brine inlet*
¾”BSPm
Softener backwash waste outlet
12mmOD
Hydrogen vent line
2” / 63mm
Electrical connection point
M20
M25
Control panel cable terminations
2.5 –4mm2
2.5 - 6mm2
* supplied with external salt saturator option
Components Coming Into Contact with the Media
Description [all models]
Material
Electrolytic cell
PVC, titanium, PTFE, FPM
Product transfer pipe
PVC
Product tank
MDPE
Product tank level switch assembly
PVDF/PVC, FPM/PPS
Other Data
Model:
560
1100
2200
Net weight
kg
102
108
116
Swimming pool
Free available chlorine
1.0 - 3.0 ppm
pH
7.2 - 7.8
Total alkalinity
100 - 120 ppm
Calcium hardness
200 - 300 ppm
External Product Tank Storage Facility Option
Description
Capacity (litres):
500
1000
2000
Inlet/outlet connection
1”/ 32mm uPVC soc.
1.5” / 50mm uPVC soc.
Level switch electrical connection
2 x 2m, 2 core pvc flexible cable assembly (4 x 0.75mm2)
Lid aperture
200
370
Net weight
26
37
75

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External Salt Saturator Option
Description
Capacity (kg):
500
1000
Softened water feed connection
½”BSPm
Saturated brine outlet connection
¾” / 25mm
Net weight
26
37
Installation
Installation Location
Hyprolyser®System
Precondition for action:
A firm and level floor is required for the skid mounted system.
The plant room has high level natural ventilation.
The system must be accessible for operation, day-to-day filling with salt and for maintenance.
Refer to all installation procedures.
Perform the following steps:
1. Place the skid unit into its intended permanent position allowing sufficient space to connect services to the connection ports
to the side and top of the system.
2. Install the hydrogen gas detector above the location of the Hyprolyser®System, preferably up against the underside of the
room ceiling or at the highest point in the immediate room. The sensor head unit is supplied with a fixing bracket that must
be used in order to facilitate quick and easy replacement of the sensor head at the time of future maintenance/replacement.
Location of skid system complete
External Product Tank Facility Option
Precondition for action:
A firm and level floor is required for the external product tank facility.
The system must be accessible for operation, day-to-day filling with salt and for regular/routine maintenance procedures.
The external product tank must be on the same floor level as the Hyprolyser®to ensure correct operational control of liquid
product level.
Perform the following steps:
1. Place the product tank into position preferably near/adjacent to the Hyprolyser®.

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2. Align the tank so that the tank capacity graduation markers will be visible in operation.
Location of external product tank complete
External Salt Saturator Option
Precondition for action:
A firm and level floor is required for the external product tank facility.
The system must be accessible for operation, day-to-day filling with salt and for regular/routine maintenance procedures.
Refer to all installation procedures.
Perform the following steps:
1. Locate the product tank into position preferably near/adjacent to the Hyprolyser®.
2. Align the tank so that inlet & outlet pipe connections are conveniently situated for connection to appropriate services.
Location of external product tank complete
Cold Water Supply
Precondition for action:
A minimum cold water supply pressure of 1.5 bar is required.
The equipment must be supplied with clean water of a quality similar to drinking water. Waters which
are high in magnesium content may reduce the life of the system water softener resin.
A verifiable double check valve or pipe disconnector in the drinking water supply is fitted upstream of the entire Hyprolyser®
System and any ancillary softener equipment if the local conditions require it.
A pressure reducing valve should be fitted to the water supply if the supply pressure is greater than 8.5 bar.
Perform the following steps:-
1. Connect a ½” (20mm) uPVC solvent cement cold water pipe supply to the Hyprolyser®connection point. Ensure an isolation
valve is fitted upstream to enable safe isolation during future maintenance.
Integral Softener Backwash Waste Line
The Hyprolyser®water softener produces back-wash waste water during regeneration and this must be directed to a suitable
waste drain.
Precondition for action:
A local waste water drain is available at floor level and within 10m of the Hyprolyser®.
Perform the following steps:
1. Install and fit a 12mmOD flexible drain pipe to the outlet connection of the Hyprolyser®integral softener unit.

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2. Connect the 12mmOD tubing to the drain leaving a break in the discharge. The waste line should not rise higher than 2.4m
above the water softener outlet and no further than 9m horizontally.
Softener backwash plumbing complete
External Salt Saturator Option
If an external salt saturator has been supplied within the scope of the system, the saturator requires a softened water supply.
Precondition for action:
Hyprolyser®and external salt saturator located correctly.
Perform the following action:
1. Interconnect the ½” (20mm) softened water outlet of the Hyprolyser®to the ½”BSPm side inlet connection of the salt saturator
tank.
2. Fit the ½” plastic float valve (supplied as part of the saturator fitting kit) to the brine inlet port located on the side wall of the
Hyprolyser®integral salt saturator.
3. Connect the saturator’s brine outlet to the Hyprolyser®brine inlet float valve (previously fitted) using minimum ¾” (25mm) rigid
plastic pipe work. Install a plastic isolating ball valve inline to provide safe isolation during future maintenance.
External saturator plumbing complete
External Product Tank Option
If an external product tank facility has been supplied within the scope of the system, this will require connection to the
Hyprolyser®.
It is intended that the dosing outputs from the tank are taken via a manifold connected to the product tank inlet/outlet with a
suitable plastic chemical resistant isolating ball valve for each dosing output.
For further guidance, refer to the installation instructions provided with the external product tank facility unit.
Precondition for action:
Hyprolyser®and external salt saturator located correctly.
Refer to installation procedures.
Perform the following steps:
1. Install a suitable isolating ball valve to the inlet/outlet of the product tank.
2. Install a suitable dosing output manifold to the tank isolating ball valve.
3. Connect the dosing manifold to the Hyprolyser®product outlet connection point, preferably installing an isolating ball valve
between the Hyprolyser®and the dosing manifold.
Product tank plumbing complete
Hydrogen Ventilation

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The HYPROLYSER®requires the installation of a ventilation pipe duct circuit between the unit and to a suitable exterior outside
termination vent point (normally at high level >3m), in order to safely vent any hydrogen gas liberated from the electrolytic
process.
The exterior vent pipe termination point must be installed so as to create a Zone area around the opening of the vent. Refer
below to “External Zone 2 Requirement” for guidance.
Plan the pipe route as direct and straight as possible and always on an incline from the vent discharge connection on the skid to
a discharge point within 15 metres.
If a vent pipe route >15m is unavoidable, then the duct pipe diameter must be increased to 3” (90m) nominal diameter along its
entire length.
Use wide radius bends instead of elbows to reduce air friction. DO NOT install any unions or any disconnection points at any
point along the vent pipe work.
To comply with Health & Safety requirements, the vent termination point on the external wall should not be located directly
beneath any air intake and must be located at least 0.8m from any window or possible source of ignition. If the external vent pipe
work is located in a public area, or there is a possibility of vandalism, it should be protected with a suitable steel cage/pipe
capping.
It is advisable to provide the following warning signs in the plant room and exterior vent point:
Warning Sign
No Smoking
No Naked Flames
Precondition for action:
Suitable outside vent point provided
Adequate natural air room ventilation
Perform the following steps:
1. For ventilation duct length less than 15m, install 2” (63mm) ventilation piping from the socket connection located on top of
the HYPROLYSER®cabinet to the exterior vent point provided.
2. For ventilation duct length greater than 15m, install 3”(90mm) ventilation piping from the socket connection located on top of
the HYPROLYSER®cabinet to the exterior vent point provided.
3. Provide and fix appropriate signage at the vent point in accordance with local rules.
Standard ventilation installation complete.
External Zone 2 Requirement
The following External Zone 2 requirements are necessary at the point of the external vent as indicated.
System type
External vent Zone 2 radius
Hyprolyser 560
1.3 m
Hyprolyser 1100
1.9 m
Hyprolyser 2200
2.8 m

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If in doubt, contact your supplier for further advice.
Electrical Installation
Precondition for action:
Unit located correctly
Identify system model/type
Perform the following working steps:
1. Wire in accordance with the wiring diagrams.
2. Connect the main electrical power supply to the control panel, via the connection point provided on the underside of the
control panel.
3. Ground the device in accordance with local regulations.
4. Interconnect the M12 cable assembly to the Hyprolyser®control panel and the hydrogen gas detector. An M20 connection
point on the underside of the control panel is provided for this cable route.
5. If an external product tank facility has been supplied within the scope of the system, connect the external tank level switch
cable assembly to the Hyprolyser®control panel. An M20 connection point on the underside of the control panel is provided
for this cable route.
6. Interconnect any auxiliary wiring (for devices supplied outside the scope of the standard system) using the spare cable
glands provided.
Control panel wiring complete
Start Up
Turning on the System
Precondition for action:
The system is configured according to the factory setup.
The system has been installed in accordance with the Installation.
The control device is grounded.
Perform the following working steps:
1. Set the main rotary isolator switch to ON
2. Start-up screen appears

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3. System will perform a set number of water and brine batch cycles to initially charge the electrolytic cell with a minimum
volume of brine solution prior to automatically starting normal generation/batch cycles.
Device switched ON
Commissioning the System
Precondition for action:
Hyprolyser®trained commissioning technician.
Water supply connected.
Wiring completed.
The salt saturator is filled with a pre-charge of the correct specification of granular salt.
The hydrogen gas sensor detection kit is correctly installed and electrically connected via the 4-pin plug/M12 cable
assembly as per installation instruction.
Perform the following working steps:
1. Start-up the Hyprolyser®.
2. Check clock settings by pressing and holding the scroll UP key, while in System Healthy display screen, for 5 seconds. The
following MANUAL INHIBIT screen will appear and stop the system.
3. Press the ENTER button for 5 seconds to access the Service Menu.
4. Using the UP/DOWN scroll keys, enter the service code 2236. Each digit needs to be individually selected and entered.
5. Scroll UP until Program 6 is revealed.
6. Press ENTER and then scroll DOWN to adjust date and time accordingly. Pressing ENTER at the EXIT screen will revert
to Service Menu.
7. Scroll UP until Program 1 / End Program Mode is reached. At this point press ENTER and the display will return to the
MANUAL INHIBIT screen.
8. To restart the system press and hold the scroll UP key for 5 seconds.
9. System will now resume its previous automatic status.
10. When the SYSTEM HEALTHY screen is visible, scroll DOWN to observe engineer display 1.
The normal DC Volt reading should normally be in the range of between 25 and 28 volts.
*The DC volt reading may take several hours to stabilize on initial commissioning owing to the water/brine solution strength
stabilizing.
11. Continue to scroll DOWN to observe Eng. Display 4, which provides a visual indication of the hydrogen threshold as a
percentage. An acceptable level of <50% should always be the case. The hydrogen gas detect system is factory set and
requires only an annual service inspection/test.

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12. After 12 to 24 hours of operation it is recommended to perform a chlorine product strength test. The result should ideally
be 0.6% +/- 0.1% ¹.
13. Complete a Commissioning record log.
System commissioning completed.
¹The chlorine strength is factory pre-set to 0.6% +/-0.1%. The chlorine solution strength may be adjusted within the range of
0.5% and 0.8% by altering the control program logic. Please consult your main dealer or manufacturer for guidance.
Operation
Automatic Operation
The on-site electrolytic chlorine generation and preparation Hyprolyser®System is automated. The softened water supply is
automatically regulated according to the system demand. The salt saturator should be refilled with salt manually before allowing
it to become empty. Avoid allowing the level to drop <25%.
The system process will START and STOP according to the level of the product storage tank facility.
When the tank is full, the display will show: SYSTEM STOPPED - TANK FULL
When the system is generating and the tank is filling, the display will show: SYSTEM HEALTHY - GENERATING
Manual Inhibit
The automatic process may be interrupted by placing the control cycle in to MANUAL INHIBIT mode. This will STOP the
automatic electrolytic process.
While the system is displaying SYSTEM STOPPED or SYSTEM HEALTHY, the scroll UP key may be pressed for 5 seconds to
place the system into MANUAL INHIBIT mode which halts the system:
Press the scroll UP key again for 5 seconds to resume automatic operation.
Remote Inhibit
The Hyprolyser®may be connected to an external switch intended to stop the system remotely. If the system is stopped
remotely, the screen will display REMOTE INHIBIT. The system will not resume automatic operation until the remote inhibit
function is released.
Softener Regeneration
Failure to provide a softened feed water supply for the normal operation of the system will most likely result in failure of the
system and affect the warranty conditions.
The regenerative duplex water softener fitted within the Hyprolyser®automatically regenerates based on water volume
consumed through the electrolytic/tank filling process. There is no requirement for operator intervention apart from taking regular

20
weekly water tests to verify the water exiting the softener system is indeed softened. Use the “softened water sample valve” to
carry out the soft water test.
Emergency Shutdown
In the event of an emergency, immediately disconnect the device from the main electrical supply. This can be achieved by
switching the rotary isolator to the off position.
If an auxiliary Emergency Stop device has been connected to the device, this can be activated to stop the system. If this is the
case, the Hyprolyser®System will need to be reset on the panel by pressing the ENTER button, once the Emergency Stop
device has been released.
Record Log of Operation
In order to maintain and monitor the performance of the system and ensure the system is operated within manufacturer warranty
conditions, the operator has the responsibility to complete an Operator Log.
Warranty compliance
Maintenance and Cleaning
The Hyprolyser®Units are manufactured to the highest quality standards and have along service life. However, some parts are
subject to operational wear. This means that regular visual inspections are necessary to ensure a long service life. Regular
maintenance will protect the system from operational interruptions.
Maintenance Intervals
The system requires regular maintenance to prevent errors, poor performance and even failure. This table gives an overview of
maintenance work and the intervals at which you must carry it out. The next few sections contain instructions for carrying out this
work.
Interval
Level
Maintenance
Annual
Technician
Clean brine venturi manifold
Clean brine solenoid valve
Check water solenoid valve integrity
Check & Test hydrogen gas sensor
2 yrs. (or >10,000 operating hours)
Technician
In addition to above:
Replace pipe seals/gaskets
Replace brine solenoid valve seat
Replace degassing tank level switch
5 yrs.
Technician
Major service
Clean Brine Venturi Assembly
The brine venturi assembly may occasionally be compromised due to sediment fouling carried in via the water supply. One of
the reasons the Hyprolyser®may alarm on “VOLTAGE HIGH” is due to a restricted flow of water through the venturi resulting in a
decreased vacuum/suction of brine through the venturi device.
Precondition for action:
Product tank below START point