Pinnacle Aquatic Hyprolyser 560 User manual

HYPROLYSER 560
Chlorine Generator
Controls Bacteria and Algae in
Commercial Swimming Pool (Spa) Waters
A maximum of 1,160,000 L of water can be treated with one Hyprolyser 560 unit.
Maximum output of hypochlorous acid equivalent to 13.4 kg of free available chlorine per day
For swimming pools, a range of 1-3 ppm of free available chlorine must be maintained.
For spas, a range of 3-5 ppm of free available chlorine must be maintained.
READ THE LABEL AND OPERATING MANUAL BEFORE USING
KEEP OUT OF REACH OF CHILDREN
REGISTRATION NO. 33146 PEST CONTROL PRODUCT ACT
WARNING: Operating a Hyprolyser 560 without water flow through the cell can cause a buildup of flammable gases
which can result in FIRE OR EXPLOSION.
NOTICE TO USER: This pest control product is to be used only in accordance with the directions on the label. It is an
offence under the Pest Control Products Act to use this product in a way that is inconsistent with the directions on the
label.
Pinnacle Aquatic Group Inc.
102, 4116 –64 Ave SE
Calgary AB T2C 2B3
HYPROLYSER 560
560 Electrolyser Replacement Cell
Replacement cell for the Hyprolyser 560 chlorine generating device.
REGISTRATION NUMBER 33146, PEST CONTROL PRODUCTS ACT. This cell must only be used on this model of
chlorine generating device.
Read the Label, the Installation Manual and Operation Manual of the Hyprolyser 560 chlorine generating device
before using.
Pinnacle Aquatic Group Inc.
102, 4116 –64 Ave SE
Calgary AB T2C 2B3
2017-6563
2019-04-04

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Hyprolyser® 560
Electrolysis system for on-site hypochlorite generation
User Guide
EN
Read and refer to the operation and maintenance instructions before start-up!
To be held for further reference.
ver.1.0 11-2014

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TABLE OF CONTENTS
INTRODUCTION……………………………………………………………………….4
SAFETY INFORMATION……………………………………………………………...5
INTENDED USE / WARRANTY INFORMATION……………...…………………6-7
PRODUCT DESCRIPTION………………………………………….………..….…8-9
TECHNICAL DATA…………………………………………………….…………10-11
INSTALLATION…………………………………………………………….……..12-16
START UP.........................………….………………………………..………….17-18
OPERATION………….……………………………………….…………...………….19
MAINTENANCE AND CLEANING….…………………………………………..20-25

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On-site Electrolytic Chlorination System, Hyprolyser Model 560, 1100, 2200
HYPOCHLORITE GENERATION
CONTROLS BACTERIA AND ALGAE
in
Swimming Pool (and Spa) Waters
COMMERCIAL
For swimming pools, a range of 1.0 –3.0 ppm of free chlorine
must be maintained.
For spas, a range of 3.0 –5.0 ppm of free available chlorine
must be maintained.
KEEP OUT OF REACH OF CHILDREN
READ THE LABEL AND OPERATION MANUAL BEFORE USING
REGISTRATION NO. 33146 PEST CONTROL PRODUCT ACT
WARNING: Operating the On-site Electrolytic Chlorination System, Hyprolyser Model 560,
1100, 2200, without water flow through the cell can cause a buildup of flammable gases
which can result in FIRE OR EXPLOSION.
NOTICE TO USER: This pest control product is to be used only in accordance with the
directions on the label. It is an offence under the Pest Control Products Act, to use this
product in a way that is inconsistent with the directions on the label.
Pinnacle Aquatic Group Inc. Bay 102 –4116 64th Ave. SE, Calgary, Alberta, T2C 2B3, Canada.
Tel. [phone] Email: [e-mail] Web: www.pinnacleaquaticgroup.com

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Introduction
This user manual provides significant assistance in the successful and smooth running of the Hyprolyser®electrolysis systems,
also referred to, in short, as “system”in the following instructional text.
The operating manual for the Hyprolyser®electrolysis systems must always be available where the system is located and has to
be read and used by every person who is assigned to working on the system. This includes amongst other things:
the installation
the servicing and repair work
the maintenance (maintenance, care, repair)
the transport
All documents are protected in the sense of the copyright law. It is forbidden to forward on and copy the documents, even in part,
as well as to use and communicate their contents, insofar as this is not expressly conceded in writing. Violations are punishable
and incur an obligatory payment of damages. Pinnacle Aquatic Group Inc. reserves all the rights for the practice of industrial
property rights.
The operating manual is a significant component of the Hyprolyser®electrolysis system. The operator must ensure that the
service personnel learn these guidelines.
The operating manual is to be supplemented by the operator regarding the operating instructions, national regulations for Health
and Safety at Work and Environmental Protection, including information on the responsibilities of supervision and the observance
of operational specifics, e.g. concerning labor organizations, operational sequences and appointed personnel.
Besides the operating manual and the obligatory regulations for Health and Safety at Work applicable in the country of use, as
well as in the place of use, the recognized specialist technical regulations for safe and professional work must also be observed.
The operator of the Hyprolyser®system may not make any changes, attach fittings or make alterations to the construction of the
Hyprolyser®system that may impair security, without the written consent of Pinnacle Aquatic Group Inc. This also applies to the
installation and setup of safety devices.
Any replacement parts to be used must correspond to the technical requirements specified by Pinnacle Aquatic Group Inc. This
is always guaranteed in the case of original spare parts.

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Safety Information
General Warnings
The following warnings are intended to help you to eliminate the dangers that can arise while handling the device. Risk
prevention measures always apply regardless of any specific action. Safety instructions warning against risks arising from
specific activities or situations can be found in this Operation Manual.
Hazards Due To Non-Compliance with the Safety Instructions
Failure to follow the safety instructions may endanger not only persons, but also the environment and the device.
failure of important functions of the device and of the corresponding system
failure of required maintenance and repair methods
danger to persons
Working In a Safety-Conscious Manner
Besides the safety instructions specified in these operating instructions, further safety rules apply and must be followed:
accident prevention regulations
safety and operating provisions
environmental protection provisions
applicable standards and legislation
Personal Protective Equipment
Based on the degree of risk posed by the dosing medium and the type of work you are carrying out, you must use corresponding
protective equipment. Although the dosing media produced by the Hyprolyser®System is classified non-hazardous, the following
protective equipment is recommended when carrying out certain tasks:
Commissioning
Working on pressurized dosing devices
Shutdown
Maintenance
Disposal
Personnel Qualification
Any personnel who work on the device must have appropriate knowledge and skills. Anybody who works on the product must
meet the conditions below:
attendance at all the training courses offered by the owner
personal suitability for the respective activity
sufficient qualification for the respective activity
training in how to handle the device
knowledge of safety equipment and the way this equipment functions
knowledge of these operating instructions, particularly of safety instructions and sections relevant for the activity
knowledge of fundamental regulations regarding health and safety and accident prevention.
All Persons Must Generally Have the Following Minimum Qualification
training as specialists to carry out work unsupervised on the device
sufficient training that they can work on the device under the supervision and guidance of a trained specialist

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Intended Use / Warranty Information
Notes on Product Warranty
Any non-designated use of the device can impair its function and the protection provided. This leads to invalidation of any
warranty claims! Please note that liability is on the side of the user in the following cases:
The device is operated in a manner which is not consistent with these operating instructions, particularly safety instructions,
handling instructions and the section "Intended Use".
Information on usage and environment (see section “Technical Data“) is not adhered to.
Personnel that operate the device who are not adequately qualified to carry out their respective activities.
Unauthorized spare parts or accessories of Pinnacle Aquatic Group Inc. are used.
Unauthorized changes are made to the device.
The user uses different salt quality than that indicated in this instruction manual.
Maintenance and inspection intervals are not adhered to as required or not adhered to at all.
The device is commissioned before it or the corresponding system has been correctly and completely installed.
Safety equipment has been bridged, removed or made inoperative in any other way.
Intended Purpose
The HYPROLYSER® on-site electrolytic chlorination system is intended for the following purpose: Generation of a <1%
sodium hypochlorite solution using salt, water and electrical energy, with the resulting media to be used as a disinfection agent
for the chlorination of drinking water and swimming pools. The concentration of the sodium hypochlorite solution produced is
0.6% (+/-0.1%) Cl2by weight.
Device Revision
This operating instruction manual applies to the following devices:
Device
Month /year of manufacture
Hyprolyser®
10/2014 onwards

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Sodium Chloride Chemical Specification
The Hyprolyser®system is designed to be used with dry crystalline/granular salt. Salt can be purchased in
bulk/ pallet quantities to obtain best economy. When ordering salt from your supplier always specify the
brand or specific quality you require, so that in the unlikely event of any shortage of stock, you will still
receive an equivalent grade of salt. Use dry crystalline/granular salt that is pool quality grade
Water Quality
Drinking water or water of a similar quality should be used. It should be free of solids and suspended matter. The temperature of
the water entering the system must be in the range of 5-20°C.
Standard Warranty Conditions
Equipment
Warranty Period
Electronic devices
2 years
Electrolyser
5 years limited, pro-rata
Wearable items
12 months

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Product Description
Scope of Delivery
Please compare the delivery note with the scope of delivery:
HYPROLYSER®system
Operating Instructions
Optional - dosing pump/s, accessories.
Design and Function
Structure of the Device
Item
Description
1
Brine control
2
Diluted brine / salinity S.G. sample point
3
Control panel
4
Centrifugal ventilation fan
5
Feed water flow management
6
Product strength sample point
7
Softened feed water sample point
8
Softener system
9
Electrolyser
10
Integral product storage & degassing tank
11
Sealed electrolyser compartment
12
Ventilation exhaust connection
13
Product outlet connection
14
Softened water outlet connection
15
Feed water supply connection
16
Integral salt saturator

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Function Description
Hyprolyser®is a fully automatic system for the preparation of dilute sodium hypochlorite solution containing 0.6% (+/-0.1%) Cl2,
from the raw materials of salt, softened water and electrical energy.
Sodium hypochlorite solution (the product) is prepared by a simple, once through batch process, initiated by the level within the
Product Tank.
When the product level in the degassing/product tank (5) falls below the start/stop fill level (4), after pre-set time delay, the water
solenoid valve (10) is energised, which allows softened water to flow at reduced pressure through the pressure reducing valve
(2) and then on through the volumetric flow meter (11). The water stream flows through the brine inductor (7) and draws in a set
amount of brine from the saturator tank (1) controlled by the brine control solenoid valve (12). The resultant diluted and mixed
brine solution passes through the electrolytic cell (3). At the same time, a voltage is applied across the electrolytic cell and
electrical current flows across the electrolytic cell plates when the diluted brine solution completes the path between the
electrode plates.
When the product reaches the start/stop fill level (4) in the product/degassing tank, the process is stopped. The process is
restarted after a predetermined delay period, initiated when the liquid level in the product/degassing tank falls below the
start/stop fill level (4). The process can also be re-started instantaneously from the keypad on the control panel (8).
Whilst the unit is generating sodium hypochlorite product, hydrogen gas is produced as a by-product. Hydrogen is diluted at
source with a continuous flow of fresh air and is vented safely to the atmosphere via ducting (6) to an external exhaust point. The
system is designed so that there are no external areas where hydrogen levels can exceed the LEL (lower explosive limit). An
air-flow sensor (9) is fitted to shut down the plant if the electrolyser cabinet is opened, or should the ventilating air flow fail to
achieve normal operating parameters.
If a fault occurs during operation, the Hyprolyser system will fail safe. A text display on the control panel (8) will advise of the
reason for the fault and initiate a volt free contact which can be used for a remote alarm device.