PINSSAR DPMRA01.A User manual

PIN-M-01 DPM Reader User Manual DPMRA01.A
DPM READER
User Manual for Model
DPMRA01.A

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Document Change Record
Revision
Date
Change Note
1.0
22/03/2016
Release
2.0
09/05/2016
Add operational temp range & connectivity compliance
to AS/NZ60950-1 Page 6/22
3.0
9/8/2017
Updated to current design
4.0
30/10/2019
Minor updates and additional Pictures
4.0
(re-issue)
16/12/2019
Add “Unit is NOT intrinsically safe”, and add accuracy
disclaimer.
Notice:
The information contained in this document is subject to change without notice.
While every care is taken to ensure the accuracy of the information and statements
made in this document, Pinssar (Aust) PTY LTD, or any other associated or related
company, makes no representation or warranties about its accuracy, reliability,
completeness or suitability for any particular purpose and disclaims all responsibility
and all liability (including without limitation, liability in negligence) for all expenses,
losses, damages (including indirect or consequential damage) and costs which you
might incur as a result of the information and statements made in in this document
being inaccurate or incomplete in any way and for any reason.
© 2019 PINSSAR (Aust) Pty. Ltd. All rights reserved. Reproduction, adaption or
translation without prior permission is prohibited except as allowed under copyright
laws.

Copyright © Pinssar (Aust) Pty Ltd 2019. The PINSSAR logo is a registered trademark of Pinssar Pty Ltd
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Contents
1General..........................................................................................................5
2Parts provided................................................................................................6
2.1 Parts not supplied with this DPM Reader ........................................................6
3Cautions and Warnings..................................................................................6
3.1 Important .........................................................................................................6
3.2 Caution............................................................................................................6
3.3 Mains Voltage..................................................................................................7
3.4 Laser ...............................................................................................................8
3.5 Earthing...........................................................................................................8
4System Overview...........................................................................................8
5Scope of Installation Manual..........................................................................9
6Installation....................................................................................................10
6.1 Unpacking the DPM Reader..........................................................................10
6.2 Wall or vertical flat surface mounting.............................................................11
6.3 AC mains dedicated wall socket installation..................................................14
6.4 Fitting SIM card for DPM Reader...................................................................14
6.5 Connecting the DPM Reader to the AC Mains supply...................................15
6.6 Connecting the RJ45 Ethernet cable with gland............................................15
6.7 DPM Reader Enclosure Front Door Access ..................................................16
6.8 Soft Start Power ON......................................................................................16
6.9 Confirm Reader is Operating.........................................................................17
6.10 Connecting the Reader to a Laptop or Network .........................................17
6.11 Enabling and Disabling the Internal Battery ...............................................17
6.12 External Bulkhead connector Dust Caps....................................................18
6.13 DPM Reader System “OFF” Battery Charger “ON” ....................................18
7De-installation and Transportation of DPM Reader......................................18
8User Maintenance........................................................................................18
8.1 Regular Interval Servicing..............................................................................18
8.2 Safety Control Level’s (SCLs)........................................................................19
8.3 Servicing Interval Table.................................................................................20
8.4 External high humidity and dust filter (05-0795) maintenance.......................20

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8.4.1 05-0795 External High Humidity Filter Removal .............................20
8.4.2 Draining filter housing .....................................................................21
8.4.3 Cleaning fine mesh metal filter (100976).................................................22
8.5 Internal clean air filter cartridge replacement.................................................22
8.5.1 100974 Replacement Filter Internal........................................................22
8.6 Cyclone Filter Maintenance...........................................................................23

Copyright © Pinssar (Aust) Pty Ltd 2019. The PINSSAR logo is a registered trademark of Pinssar Pty Ltd
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1 General
The DPM Reader model number DPMRA01.A is designed for vertical mounting
onto a flat surface. The Reader is a stand-alone device with USB, Ethernet and
Wireless connectivity. Limited AC Mains fail battery backup is provided using an
internal Lithium Ion Phosphate battery.
FIGURE 1-PICTURE OF THE DPM READER

Copyright © Pinssar (Aust) Pty Ltd 2019. The PINSSAR logo is a registered trademark of Pinssar Pty Ltd
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2 Parts provided
Part Number
Description
Qty
DPMRA01.A
DPM Reader 655Hx600Wx250D c/w S/S
Enclosure
1
98-1149
USB Jumper cable (900mm length)
1
90545
Ethernet Jumper cable CAT5e (1.5m length)
1
98-1150
Ethernet Cable Gland
1
98-1353
AC Mains power cord (1m length) Aust. plug
1
112693
Door Access Key (Square profile)
1
100969
PTFE Tape
1
Installation Manual
1
Calibration Certificate
1
Warranty Certificate
1
Tech Service Qualification Statement
1
Terms & Conditions of Sale-Pinssar Holdings
1
2.1 Parts not supplied with this DPM Reader
•Wall mounting bolts (~ 10mm x 4)
3 Cautions and Warnings
3.1 Important
The DPM Reader is NOT Intrinsically Safe
Do not operate or maintain the DPM Reader in any environments classified as
hazardous as it may ignite flammable gases.
3.2 Caution
Please read the installation manual thoroughly before installation. Incorrect operation
could result in death or serious injury.

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The DPM Reader is considered a two person lift packed or unpacked. Care must
be taken carrying the unit as it has at its core, sensitive electronic measuring
equipment which could be damaged if the unit is dropped from any height or
excessively vibrated in transportation.
Installation should be left to trained personnel who have been sufficiently briefed on the
installation requirements and aspects of this DPM Reader.
Do not install the DPM Reader in any position of direct sunlight, corrosive environments
or high temperatures in excess of the stated operational temperature range. Please
ensure the moisture and dust environment of the installation is in accordance with the
stated IP rating of the DPM Reader.
The Reader contains a single internally mounted Lithium Iron Phosphate battery pack
with a rating of 12.8VDC 6.4AH (81.9WH).
Any devices that connect to the data ports must comply with clause 4.7 of AS/NZS
60950.1.
The DPM Reader is to be installed and operated in an environment with a minimum
temperature of -10°C and a maximum temperature of +50°C.
3.3 Mains Voltage
All electrical work should be carried out in accordance with the state, federal or
applicable national electrical wiring codes and regulations.
The AC Mains electrical point into which the Reader is to be connected, must be
installed by a qualified electrician. The provided AC mains cable with special connector
interface for termination into the enclosure is one (1) metre in length and therefore we
recommend that the power socket dedicated to the DPM Reader should be installed
within 500mm of the left-hand side ofthe enclosure. The socket should be wired through
a suitable circuit breaker via an RCD device.
Two labelled isolation switches are provided on the left-hand side of the DPM Reader.
One is to isolate the AC mains, the other is to isolate the internal battery DC source
during service or whilst being transported. An additional LED illuminated low profile
power switch is located on the same side as the isolator switches, labelled POWER
which powers the internally mounted PLC and electronics.

Copyright © Pinssar (Aust) Pty Ltd 2019. The PINSSAR logo is a registered trademark of Pinssar Pty Ltd
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Access into the DPM Reader is intended for suitably qualified electrical service
personnel ONLY. Although an access key is provided with the DPM Reader, there
is no requirement to open the hinged door on the reader whilst installing the
reader.
Please be aware that if the access door is opened for any reason, DIRECT
exposure to live AC Mains contact points will be a very real danger.
3.4 Laser
The internal measurement laser scattering chamber houses a Class 3B laser.
There is no need to open the enclosure to gain access to the laser scattering
measurement chamber during the installation process, however should the laser
scattering measurement chamber be dissembled in the field for any reason, you may
be exposed to the laser beam causing possible injury to the unprotected eye. Avoid
visual contact with the laser beam.
3.5 Earthing
The mains earth is connected via the mains cable and respective earth pin.
4 System Overview
The PINSSAR DPM Reader is a stationary/fixed position near-real time diesel emission
monitoring apparatus.
The DPM Reader uses a laser light scattering photometer to measure the concentration
of diesel particles in a known volume of air. The reader enclosure is designed to be
vertically mounted on a flat surface such as a wall.

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Built into a 316-grade sloping roof stainless steel enclosure 655mm in height,
600mm in width and 250mm in depth with front door access for serviceability, the
DPM Reader is built for indoor operation in road/rail tunnel, loco/bus/plant/heavy
vehicle service depots, and underground mining environments.
The measured sample air intake is located at the bottom of the enclosure. Although
diesel particulate concentration levels may vary slightly with respect to height, we
recommend the enclosure is mounted at least 1 metre (from the bottom of the enclosure)
above the ground level to reduce proximity to dust on floors and general grime. This
also facilitates ease of serviceability.
The reader emission concentration measurements can be sent real time to a server via
an IP Network for evaluation and storing.
An Ethernet socket located on the left-hand side of the Reader facilitates connectivity
to a wired LAN, alternatively wireless connectivity is provided via the router and antenna,
which is configurable for Wi-Fi or cellular wireless networks.
The DPM Reader operates in measurement cycles.
The measurement cycle draws external air through a cyclone filter which filters
particulates in terms of size. The sample air is then heated to vaporise lower levels of
moisture and then passed through the measurement chamber.
Each measurement cycle is then followed by a clean air (particle free) flush through the
sampling air lines and measurement chamber where a reference zero reading is
obtained.
This data is fed into the on-board PLC and then communicated to a server via a
nominated IP network.
5 Scope of Installation Manual
The purpose of this document is to provide detailed instructions on the installation of the
PINSSAR DPM Reader enclosure.
The DPM Reader is considered a two person lift packed or unpacked.
Designed for fixing to a vertical flat surface the Reader has a top and bottom mounting
flange with mounting slots to accommodate suitable wall mount fasteners ~10mm).
The fasteners are not supplied with the Reader as in each application the wall type may
be different and consideration must be given to the strength, surface finish, hang weight
and then suitable fastener types.

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The Reader is operational once the isolation switches are turned to the “ON”
position and the PLC LED illuminated power switched pressed on. Please note
that the press button LED will only illuminate after approximately 15
seconds. Refer to section 6.8 for the LED illumination Vs status table.
6 Installation
6.1 Unpacking the DPM Reader
Open the box packaging with caution removing the user manual and parts and checking
these against the supplied parts check list.
FIGURE 2-READER PACKAGING
A visual inspection is then advised to ensure the DPM Reader has not sustained
transportation damage. The sloping roof enclosure should be void of dents or scratches
and the top and bottom mounting flanges straight and un-bent for mounting against a
flat surface. The Reader can be rested prior to installation on its back with the access
door facing up. Care must be taken not to damage the termination connectors, switches
and or air-intake and exhaust air apertures during removal or mounting.