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Pioneer GM-X404 User manual

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©)
PIONEER
The
Art
of
Entertainment
Service
Manual
BRIDGEABLE
FOUR-CHANNEL
POWER
AMPLIFIER
GM-X4d04
@
GM-X404/X1H/UC
ORDER
NO.
CRT
1642
xMIR/UC
GM-X4044
XIH/EW,ES
GM=-X304
xc
CONTENTS
1.
SAFETY
INFORMATION(UC
MODEL)......-ssescsessee
2
2
DISASSEMBLY
decide
onertteccnttsneaniaatoene
2
3.
ELECTRICAL
PARTS
LIST
cassssssssesseenceessetnseeeneeeee
3
4,
CONNECTION
DIAGRAM
(GM-X404/X1H/UC,EW,ES)
.........
5
5.
SCHEMATIC
CIRCUIT
DIAGRAM
(GM-X404/X1H/UC,EW,ES)
.........
7
6.
CONNECTION
DIAGRAM(GM-X304/X1H/UC)
.........
9
SPECIFICATIONS
Power
source...............4.
14.4
V
DC
(10.8
—
15.6
V
allowable)
Grounding
SysteM...............ccceeseteeeeeeeereenees
Negative
type
Current
consumption
.............
18
A
(at
continuous
power,
4Q)
Average
current
drawn”
..............
5.5
A
(4Q
for
four
channels)
10
A
(4Q
for
two
channel)
PUSC
cciscedescetes
Heeveddaboawes
devas
sees
cacees
nynesewsis
daven
oahdes
els
25A
Dimensions...............6eseeeeeeee
206
(W)
x
50
(H)
x
270
(D)
mm
[8-1/8
(W)
x
2
(H)
x
10-5/8
(D)
in.]
Weight
............
2.9
kg
(3.3
Ibs.)
(Leads
for
wiring
not
included)
Maximum
power
output...............
60
W
x
4/140
W
x
2
(EIAJ)
Continuous
power
output
30
W
x
4
(at
14.4V,
42,
20
—
20,000
Hz,
0.08%
THD)
70
W
x
2
(at
14.4V,
49,
20
—
20,000
Hz,
0.8%
THD)
35
W
x
4
(at
14.4V,
2Q,
20
—
20,000
Hz,
0.8%
THD)
20
W
x
4
(at
12V,
42,
20
—
20,000
Hz,
0.08%
THD)
50
W
x
2
(at
12V,
4Q,
20
—
20,000
Hz,
0.8%
THD)
25
W
x
4
(at
12V,
2Q,
20
—
20,000
Hz,
0.8%
THD)
Load
impedance
....................ceeee
eee
4Q
(2
—
8Q
allowable)
Frequency
response
................
10
—
50,000
Hz
(+0
dB,
-1
dB)
Signal-to-noise
ratio
............
eee
eens
108
dB
(IHF
-
A
network)
SO
parationyii
seer
sess
sas
heeweca
seca
bees
sedcae
tec
eceenehs
65
dB
(1
kHz)
PIONEER
ELECTRONIC
CORPORATION
7.
SCHEMATIC
CIRCUIT
DIAGRAM
(GM-X304/X1H/UC)
.......
11
BH
EXPLODED:
VIEW?
ceenccccecescescctuecstesecensaseseicesnstectieden
13
9.
PACKING
METHOD
........
cc
esessssssesscesseeesseeeseseneesseenes
17
10.
OPERATIONS
AND
CONNECTION
(GM-X404/X1H/UC)
.......
18
11.
OPERATIONS
AND
CONNECTION
(GM-X304/X1H/UC)
.......
21
Low
pass
filter
.........
2.2...
c
cece
cece
Cut
off
frequency:
80Hz
Cut
off
slope:
-18
dB/oct
High
pass
filter
..............ccccceceeeeeuee
Cut
off
frequency:
80
Hz
Cut
off
slope:
-12
dB/oct
Bass
boost(GM-X404/X1H/UC,EW,ES)
..Frequency:
40
—
120
Hz
(GM-X304/X1H/UC)
............
cece
eee
Frequency:
60
Hz
Gain:
0
—
12
dB
Input
level
/
impedance
................
2.2.
ceceeee
ee
0.4
—
2
V/22
kQ
These
specifications
were
determined
and
are
presented
in
accordance
with
specification
standards
established
by
the
Ad
Hoc
Committee
of
Car
Stereo
Manufacturers.
Note:
Specifications
and
the
design
are
subject
to
possible
modifica-
tion
without
notice
due
to
improvements.
*Average
current
drawn
The
average
current
drawn
is
nearly
the
maximum
current
drawn
by
this
unit
when
an
audio
signal
is
input.
Use
this
value
when
working
out
total
current
drawn
by
multiple
power
amplifiers.
4-1,
Meguro
1-Chome,
Meguro-ku,
Tokyo
153,
Japan
PIONEER
ELECTRONICS
SERVICE
INC.
P.0.Box
1760,
Long
Beach,
California
90801
U.S.A.
PIONEER
ELECTRONICS
OF
CANADA,
INC.
300
Allstate
Parkway
Markham,
Ontario
L3R
OP2
Canada
PIONEER
ELECTRONIC
[EUROPE]
N.V.
Haven
1087
Keetberglaan
1,
9120
Melsele,
Belgium
PIONEER
ELECTRONICS
AUSTRALIA
PTY.LTD.
178-184
Boundary
Road,
Braeside,
Victoria
3195,
Australia
TEL:[03]580-9911
©
PIONEER
ELECTRONIC
CORPORATION
1995
K-FFP.
JAN.
1995
Printed
in
Japan
GM-X404,xX304
|
1.
SAFETY
INFORMATION
(UC
MODEL)
CAUTION
This
service
manual
is
intended
for
qualified
service
technicians;
it
is
not
meant
for
the
casual
do-it-yourselfer.
Qualified
technicians
have
the
necessary
test
equipment
and
tools,
and
have
been
trained
to
properly
and
safely
repair
complex
products
such
as
those
covered
by
this
manual.
Improperly
performed
repairs
can
adversely
affect
the
safety
and
reliability
of
the
product
and
may
void
the
warranty.
If
you
are
not
qualified
to
perform
the
repair
of
this
product
properly
and
safely;
you
should
not
risk
trying
to
do
so
and
refer
the
repair
to
a
qualified
service
technician.
WARNING
Lead
in
solder
used
in
this
product
is
listed
by
the
California
Health
and
Welfare
agency
as
a
known
reproductive
toxicant
which
may
cause
birth
defects
or
other
reproductive
harm
(California
Health
&
Safety
Code,
Section
25249.5).
When
Servicing
or
handling
circuit
boards
and
other
components
which
contain
lead
in
solder,
avoid
unprotected
skin
contact
with
the
solder.
Also,
when
soldering
do
not
inhale
any
smoke
or
fumes
produced.
2.
DISASSEMBLY
@
Removing
the
Case
and
Panel
1.Remove
four
screws,
and
then
remove
two
cases.
2.Remove
two
screws,
and
then
remove
panel.
@
Removing
the
Amp
Unit
1.
Remove
thirteen
screws.
2.
Amp
unit
is
unremovable
from
heat
sink
if
pulled
up
ordinarily,
because
silicone
compound
has
been
applied
between
heat
sink
and
subheat
sink.
To
remove
amp
unit,
therefore,
follow
steps
below.
a.Unfasten
two
arbitrary
screws
securing
power
transistor.
b.Screw
them
little
by
little
alternately
into
screw
holes
A
to
get
amp
unit
afloat
and
remove
it.
3.Once
amp
unit
has
been
removed,
screws
with
which
Power
transistor
has
been
secured
should
be
returned
to
thier
original
position.
lsolator
Unit
Subheat
Sink
Heat
Sink
Fig.2
3.
ELECTRICAL
PARTS
LIST
NOTE:
@
Parts
whose
parts
numbers
are
omitted
are
subject
to
being
not
supplied.
@
The
part
numbers
shown
below
indicate
chip
components.
Chip
Resistor
RSID
SOOO
u,
RSUOOSOOOYU
Chip
Capacitor
(except
for
CQS.....)
CKS....., CCS.....,
CSZS.....
=Circuit
Symbol
&
No.
Part
Name==:
Part
No.
GM-X404/X1H/UC
S
601
Unit
Number
:
HWH1184
S
851
Unit
Name
:Amp
Assy
VR
151
VR
153
VR
201
202
‘onsists
of
+
Amp
Unit
RESISTORS
+
lsolator
Unit
R
101
104
R
102 103
MISCELLANEOUS
R
105
108
R
106
107
IC
101
102
121
122
123
151
152
851
852 853
UPC4570HA
R
109
110
IC
301
302
UPC4570C
IC
601
3
TA8194Z
R
121
122
IC
602
UPC494C
R
123 124
IC
854
UPC4570HA
R
127
128
R
137
138
Q
151
152
28C€2712
R
151
152
Q
201
202
203
204
207
208
209
210
601
605
2SC2458
Q
205 602
604 905
909
2SA1048
R
155
156
Q
301
302 303
304
2SK330
R
159 160
Q
305
306
307
308
2SA1145
R
163
164
R
175
176
Q
309 310
311
312
2SC2705
R
191
892
Q
313 314
315
316
2802343
Q
325
326
327
328
2S8D2438
R
201
202
Q
329
330
331
332
2SB1587
R
211
212
Q
603
2SB1243
R
215 216
R
219
Q
606
607
2SD1919
R
309 310
Q
608
609
2SB1277
Q
610
611
612
613
FET
IRFIZ44G
R
313
314
Q
614
2SD2395
R
317 318
Q
615
2SB1566
R
325
326
R
333
334
Q
851
852 853
854
2SC1740S
R
341
342
Q
855
2SD1859
Q
901
902 903
904
2SD1768S
R
349 350
Q
906
907
908
2SC2458
R
353
354
D
601
RM4Z
R
359
360
R
365
366
D
602
HZ30P
R
377
378
D
603
606 608
901
902
903
904
909
910
188133
D
604
HZS7LA2
R
381
382
D
605
852
HZS18L3
R
385
386
D
609
RBV-602L
R
389
390
R
393 394
D
611
612
HZS16L1
R
601
D
851
HZS11LB2
D
912
LED
BR4361F
R
602
608
L
601
CTH1142
R
603 919
L
851
852 853
854
_~
Ferri-Inductor
CTF1007
R
605
619
R
606
T
601
Transformer
CTT1035
R
607
TH
601
Thermister
CCX1009
TH
603
Thermister
CCX1013
R
609
922
Ss
101
Switch(LPF/HPF
Select)
CSH1029
R
610
S
102
Switch(HPF
Select)
CSH1021
R
615
871
R
617
618
R
622
640
207
167
111
125
129
135
139
153
171
301
894
203
213
217
311
315
319
327
335
343
351
355
361
367
379
387
391
395
613
924
620
872
208
168
112
126
130
136
140
154
172
302
204
214
218
312
316
320
328
336
344
352
356
362
368
380
384
388
392
396
614
621
873
Switch(BFC)
Switch(Input
Select)
Volume
10kQ(C)
Volume
50kQ(C)
Volume
10kQ(A)
209
210 612
131
205
141
909
303
611
321
329
337
345
363
132
206
142
910
304
626
322
330
338
346
920
364
0.22Q
0.22Q
0.22Q
0.22Q
638
918
874
639
921
883
143
911
875
627
323
331
339
347
923
144
912
876
324
332
340
348
885
145
877
616
357
886
146
878
358
HSH-156
CSH1021
CCS1240
CCS1242
CCS1241
RS1/10S103J
RS1/10S822J
RS1/10S123J
RS1/10S103J
RS1/10S563J
RS1/10S153J
RS1/10S123J
RS1/10S223J
RS1/10S102J
RS1/10S473J
RS1/10S432J
RS1/10S221J
RS1/10S182J
RS1/10S222J
RS1/8SOROJ
RS1/10S472J
RS1/10S151J
RS1/10S681J
RS1/10SOROJ
RS1/10S561J
RS1/10S333J
RD1/4PS153JL
RD1/4PS331JL
RD1/4PS161JL
RD1/4PS473JL
RD1/4PS562JL
RD1/4PS222J3L
RD1/4PS473J5L
RD1/4PS151JL
CCN
1013
CCN1013
CCN
1013
CCN1013
RS1/2P100JL
RD1/4PS182JL
RD1/4PS102JL
RD1/4PS103JL
RD1/4PS472JL
RD1/4PS101JL
RS1/10S104J
RD1/4PS221JL
RS1/10S183J
RS1/10S102J
RD1/4PS332JL
RD1/4PS272JL
GM-X404,x304
=====Circuit
Symbol
&
No.
Part
Name=====
Part
No
Circuit
Symbol
&
No.
Part
Name=====
Part
No
R
624 625
628
629
RS1/2S560J
C
337
338
339 340
341
342
343
344
CCCSL101J50
R
630
631
632
RS1/2P220JL
C
345
346
347
348
CFTNA333J50
R
636
637
RD1/4PS100JL
C
349 350
351
352
CKSQYB102K50
R
641
RD1/4PS105JL
C
602
CFTNA105J50
R
851
852
853
854 879
880
881
882
RS1/10S471J
C
603
CFTNA103J50
R
859
860
861
862
RS1/10S184J
C
604
632
470
wF/16V
CCH1183
R
863
864
865
866
RS1/10S333J
C
605
611
630
631
CEAS470M16
R
867
868
869
870
RS1/10S274J)
C
606
CEAS220M
16
R
888
896
RS1/10S222J
C
607
CEAS221M10
R
895
RD1/4PS221JL
Cc
608
CEAS2R2M50
R
897
RS1/10SOROJ
C
609
CQMA102J50
R
901
902
903
904
RS1/10S393J
C
610
CEASO10M50
R
905
906
907
908
RS1/10S564J
C
612
613
3300
4»
F/16V
CCH1130
R
917
RD1/4PS104J5L
C
615
616
CQMA332J50
R
934
935
RD1/4PS472JL
C
617
CQMA102J50
R
936
RD1/4PS103JL
C
618
619 620
621
3300
uF/35V
CCH1200
R
937
938
RD1/4PS472J5L
C
626
627
CEAS221M35
C
628 629
871
CFTNA104J50
CAPACITORS
C
634
CKSYB102K50
C
635
636
CFTNA105J50
C
101
102
103 104
CCSQCH150J50
C
121
122
CKSYB474K16
C
637
CKSQYB473K16
C
123 124
127
128
135
136
137
138
CFTNA124J50
C
851
852 853 854 855 856
857
858
CEA010MS50LS2
C
125
126
CKSYB273K25
C
859 862
CEATRS5M50LS2
C
131
132
CKSYB184K16
C
860
861
CEA6R8M35LS
C
863
CEAS102M16
Cc
161
CEA4R7M35LL
Cc
152
CEAS4R7M35
C
867
868
869
870
CKSQYB103K25
C
155
156
CKSYB224K16
C
873
CEAS471M35
C
159
160
CCSQCH330J50
C
874
CEAS331M25
C
163
164
CKSQYB473K25
C
875
876
877
878
CKSQYB471K50
Cc
901
220
w
F/10V
CCH1036
C
301
302
303 304
CEAS471M10
C
305 306
307
308
CCSQCH330J50
C
309
310
311
312
313
314
315
316
CFTNA224J50
C
317
318 319
320
321
322
323
324
CCSQCH390J50
C
325
326 327 328
329
330
331
332
CCCSL330J50
*
The
GM-X304/X1H/UC,
GM-X404/X1H/EW
and
GM-X404/X1H/ES
Parts
Lists
enumerate
the
parts
which
differ
from
those
for
the
GM-X404/X1H/UC
only.
The
parts
other
than
those
enumerated
in
the
GM-X304/X1H/UC,
GM-
X404/X1H/EW
and
GM-X404/X1H/ES
Parts
Lists
are
identical
with
those
in
the
GM-X404/X1H/UC
Parts
List,
to
which
you
are
requested
to
refer,
accordingly.
The
GM-X404/X1H/UC
Parts
List
is
given
on
page
3.
areata,
1
GM-X404/X1H/UC
|
_GM-X304/X1H/UC
|
GM-X404/X1H/EW
|
GM-X404/X1H/ES
Circuit
Symbol
&
No.
|
PartNo.
|
PartNo.
|
PartNo.
|
PartNo.
CCS1242
RS1/10S223J
CCS$1242
VR153
CCS1242
R179,180
Volume
50k
Q
(C)
GM-xX404,x304
|
4,
CONNECTION
DIAGRAM(GM-X404/X1H/UC,EW,ES)
qo
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UNIT
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5.
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indicates
a
capacitor.
D
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No
differentiation
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made
between
chip
$851:RCA
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capacitors
and
discrete
capacitor
H
SWITCH
-20H-
hk
neon
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.
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Decimal
points
for
resistor
unde
on.
and
capacitor
fixed
CN6S51
are
expresse
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as:
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[3]
Fig
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Spo
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.
1
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2
|
3
|
4
|
5
6
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GM-X404,X304
|
6.
CONNECTION
DIAGRAM(GM-X304/X1H/UC)
Q608
O62
0206
Q908
Q60}
Q205
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Q304
Q6O7
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CORD
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|
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2
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3
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4
|
5
|
GmM-x404,x304
7.
SCHEMATIC
CIRCUIT
DIAGRAM(GM-X304/X1H/UC)
AMP
UNIT
a
Oe
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Oe
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my oa
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Unit
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Unit
R151:
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|
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SWITCHES:
NOTE:
oN
-
AMP
UNIT
<>
Symbol!
indicates
a
resistor.
iY
$101:
LPF/SHPF
rena
No
differentiation
is
made
between
chip
wite
a
.
~OFRF-HPF
resistors
and
discrete
resistors.
©
$102:HPF
SELEC
4K
Symbol!
indi
i
D
Swi
Fou
+
Pre
Fe
pheeie
icates
@
capacitor.
$851:RCA
INPUT
§
EL
bean
capacitors
and
discrete
especitersy
‘
Switc
*2CH-—
,
abate
bates
Sea
peareis
.
Soe
MHL
Decimal
points
for
resistor
ndi
th
‘
and
capacit
fixed
CN6S1
are
expressed
as:
.
2.242R2
[
Fig.6
0.
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refs
Te]
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11
12
:
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|
6
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GM-X404,xX304
8.
EXPLODED
VIEW
15
p------t-------
momo
oon
ne
ee
;
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ree
5
ISOLATOR
UNIT
a
a
a
aw
we
ee
ee
ee
ee
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Fig.7
14
13
|
GM-X404,x304
NOTE:
@
Parts
marked
by
“*”are
generally
unavailable
because
they
are
not
in
our
Master
Spare
Parts
List.
@
Parts
marked
by
“@”are
not
always
kept
in
stock.
Their
delivery
time
may
be
longer
than
usual
or
they
may
be
unavailable.
@
Parts
List(GM-X404/X1H/UC)
Mark
No.
Description
Part
No.
Mark
No.
Description
Part
No.
1
Screw
BSZ30PO50FZK
30
Holder
HNC5541
2
Screw(M3
x6)
CBA1320
31
Holder
HNC5841
3
Screw(M3
X
12)
CBA1323
32
Heat
Sink(Subheat
Sink)
HNR1352
4
Cord
Assy
HDE4427
33
Heat
Sink(Subheat
Sink)
HNR1353
5-8
coves
34
Screw(M3
X5)
CBA1330
9
Case
HNB1837
35
Heat
Sink
HNR1339
10
Panel
HNB1838
36
Plate
Unit
HXA7359
11
Panel
HNB1839
37
Pin
Jack(CN852)
CKB1013
12,13
ceeee
38
Pin
Jack(CN851)
CKB1022
14
Spacer
HNV3975
39
Terminal(CN601)
CKE1036
15
Amp
Assy
HWH1184
40
Holder
HNC5511
16
Screw(M3
x
10)
CBA1322
41
Screw
PPZ30PO60FZK
17
Cord
CDE4610
42
Thermister(TH603)
CCX1013
18
Plug(CN301)
CKM1100
43
Diode(D609)
RBV-602L
19
Plug(CN861)
CKS
1037
44
FET(Q610-613)
IRFIZ44G
20
Plug(CN862)
CKS
1038
45
Thermister(TH601)
CCX1009
21
Plug(CN863)
CKS1618
46
Transistor(Q313-316)
2SD2343
22
Holder
CNC2218
47
Transistor(Q329-332)
2SB
1587
23
Clamper
CNV1335
48
Transistor(Q325-328)
2$D2438
24
Holder
CNV4017
49°
Screw
PPZ30P060FZK
25
Connector
HDE4428
*
26
Fuse(FU1)
HEK0025
27
+
~Holder
HNC5538
28
Holder
HNC5539
29
Holder
HNC5540
15
'
GM-x404,x304
*
The
GM-X304/X1H/UC,
GM-X404/X1H/EW
and
GM-X404/X1H/ES
Parts
Lists
enumerate
the
parts
which
differ
from
those
for
the
GM-X404/X1H/UC
only.
The
parts
other
than
those
enumerated
in
the
GM-X304/X1H/UC,
GM-
X404/X1H/EW
and
GM-X404/X1H/ES
Parts
Lists
are
identical
with
those
in
the
GM-X404/X1H/UC
Parts
List,
to
which
you
are
requested
to
refer,
accordingly.
The
GM-X404/X1H/UC
Parts
List
is
given
on
page
15.
GM-X404/X1H/UC
|
GM-X304/X1H/UC
|
GM-X404/X
1H/EW
|
GM-X404/X1H/ES
ark
No.
Description
|
PartNo.
=
[PartNo.
|
PartNo.
PartNo.
5
Cord
Assy
ooese
HDE4419
HDE4419
HDE4419
*
6
Cord
seeee
HDE4423 HDE4423
HDE4423
7
Fuse
soeee
HEK0030 HEK0030
HEK0030
8
Cord
soeee
HDE4455
HDE4455
HDE4455
10
Panel
HNB1838
eens
HNB1838
HNB
1838
11
Panel
HNB1839
seeee
HNB
1839
HNB1839
12
Panel
eoece
HNB1870
eooee
evcee
13
Panel
eoece
HNB1871
ooece
eevee
15
Amp
Assy
HWH1184
HWH1186 HWH1185
HWH
1185
35
Heat
Sink
HNR1339
HNR
1377
HNR1345
HNR
1377
36
Plate
Unit
HXA7359
HXA7363
HXA7361
HXA7361
37
Pin
Jack(CN852)
CKB1013
soeee
CKB1011
CKB1011
38
Pin
Jack(CN851)
‘CKB1022
CKB1021
CKB1021
CKB1021
39
Terminal(CN601)
CKE
1036
CKE1035
CKE1035
CKE
1035
49
Screw
PPZ30PO60FZK
seees
PPZ30PO60FZK
PPZ30PO060FZK
16