Pioneer DVH-P5900MP User manual
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
DVH-P5900MP/XN/EW5
CRT3931
DVD RDS RECEIVER
DVH-P5900MP
/XN/EW5
DVH-P590MP
/XN/RE
This service manual should be used together with the following manual(s):
Model No. Order No. Mech.Module Remarks
CX-3212 CRT3896 MS5 DVD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
Manufactured under license from Dolby Laboratories. "Dolby", "Pro Logic", and the double-D
symbol are trademarks of Dolby Laboratories.
K-ZZA. APR. 2007 Printed in Japan
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TEL 13942296513 QQ 376315150 892498299
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SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
1. Safety Precautions for those who Service this Unit.
Follow the adjustment steps in the service manual when servicing this unit.When check -
ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer .
2. The triangular label is attached to the mechanism
unit frame.
On the top of the player.
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TEL 13942296513 QQ 376315150 892498299
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WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
W
Maximum Output
ave length:
DVD:660 nm to 670 nm
CD:780 nm to 800 nm
DVD : 1.27 mW(Emitting period :9 sec.)
CD : 6.26 mW(Emitting period : unlimited)
Additional Laser Caution
Transistors Q1103 and Q1104 in PCB drive the laser diodes for DVD and CD
respectively. When Q1103 or Q1104 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacture.
Discord used batteries according to the manufacture's instructions.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
aSafe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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TEL 13942296513 QQ 376315150 892498299
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CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS .........................................................................................................................6
1.2 NOTES ON SOLDERING...........................................................................................................................6
2. SPECIFICATIONS.............................................................................................................................................7
2.1 SPECIFICATIONS ......................................................................................................................................7
2.2 DISC/CONTENT FORMAT.........................................................................................................................9
2.3 PANEL FACILITIES ..................................................................................................................................10
2.4 CONNECTION DIAGRAM........................................................................................................................15
3. BASIC ITEMS FOR SERVICE ........................................................................................................................16
3.1 CHECK POINTS AFTER SERVICING .....................................................................................................16
3.2 PCB LOCATIONS.....................................................................................................................................17
3.3 JIGS LIST .................................................................................................................................................18
3.4 CLEANING ...............................................................................................................................................18
4. BLOCK DIAGRAM ..........................................................................................................................................20
4.1 BLOCK DIAGRAM....................................................................................................................................20
5. DIAGNOSIS ....................................................................................................................................................26
5.1 OPERATIONAL FLOWCHART.................................................................................................................26
5.2 DIAGNOSIS FLOWCHART......................................................................................................................27
5.3 ERROR CODE LIST.................................................................................................................................49
5.4 CONNECTOR FUNCTION DESCRIPTION .............................................................................................50
6. SERVICE MODE.............................................................................................................................................51
6.1 DVD TEST MODE ....................................................................................................................................51
7. DISASSEMBLY ...............................................................................................................................................54
8. EACH SETTING AND ADJUSTMENT............................................................................................................58
8.1 DVD ADJUSTMENT.................................................................................................................................58
8.2 TUNER AMP UNIT ADJUSTMENT..........................................................................................................63
8.3 SYSTEM MICROCOMPUTER TEST PROGRAM....................................................................................65
9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................66
9.1 PACKING..................................................................................................................................................66
9.2 EXTERIOR(1)...........................................................................................................................................68
9.3 EXTERIOR(2)...........................................................................................................................................70
9.4 DVD MECHANISM MODULE...................................................................................................................72
10. SCHEMATIC DIAGRAM................................................................................................................................74
10.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)............................................................................74
10.2 KEYBOARD UNIT ..................................................................................................................................80
10.3 DVD CORE UNIT(1/2)(GUIDE PAGE) ...................................................................................................82
10.4 DVD CORE UNIT(2/2)............................................................................................................................88
10.5 COMPOUND UNIT(A) AND COMPOUND UNIT(B)...............................................................................90
10.6 WAVEFORMS.........................................................................................................................................91
11. PCB CONNECTION DIAGRAM ....................................................................................................................94
11.1 TUNER AMP UNIT .................................................................................................................................94
11.2 KEYBOARD UNIT...................................................................................................................................98
11.3 DVD CORE UNIT..................................................................................................................................100
11.4 COMPOUND UNIT(A) AND COMPOUND UNIT(B) .............................................................................104
12. ELECTRICAL PARTS LIST.........................................................................................................................105
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TEL 13942296513 QQ 376315150 892498299
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
1.2 NOTES ON SOLDERING
-Service Precaution
1. You should conform to the regulations govering the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by
electrostatic induction.
3. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors
during power-on mode may
ICs inside the unit.
4. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment
(shorting-solder) by referring to “the DISASSEMBLY”.
5. After replacing the pickup unit, be sure to skew adjustment.
6. During disassembly, be sure to turn the power off since an internal IC might be destroyed when aconnector
is plugged or unplugged.
7. : Hot area. Be careful not to burn yourself.
NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
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2.2 DISC/CONTENT FORMAT
is a trademark of DVD Format/Logo Licensing Corporation.
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TEL 13942296513 QQ 376315150 892498299
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
To keep the product quality after servicin
g
, please confirm followin
g
check points.
krameRdemrifnocebotmetIserudecorP.oN
1 Confirm whether the customer complain has
been solved.
If the customer complain occurs with the
spec
ifi
c
m
ed
i
a, use
i
t
f
o
r
t
h
eope
r
at
i
o
n
c
h
ec
k.
The customer complain must not be
reappeared.
Display, video, audio and operations must be
n
o
rm
a
l.
2 Flap-mecha Check the operation of the flap mechanism. The flap mechanism operation must be
smooth without makin
scratches.
g the noise and
When flap-mecha
exists
3 DVD Measure playback error rates at the
innermost and outermost tracks by using the
test mode with the following disc.
DVD
test d
i
sc (GG
V1
0
2
5)
Deterioration of mecha-drive can be checked.
The error rates must be less than 2.5e-4.
4 DVD Play back a DVD.
(
Menu o
p
eration
;
Title/cha
p
ter search
)
Display, video, audio and operations must be
normal.
5 CD Play back a CD.
(
Track search
)
Display, audio and operations must be
normal.
6 FM/AM tuner Check FM/AM tuner action.
(Seek, Preset)
Switch band to check both FM and AM.
Display, audio and operations must be
normal.
7 Check whether no disc is inside the product. The media used for the operating check must
be e
j
ected.
retfaecnaraeppastinotridrosehctarcsoNkcehcecnaraeppA8
receivin
g
it for service.
For check items concernin
g
ima
g
e and voice, please refer to the followin
g
s:
Check items concerning image Check items concerning voice
noitrotsiDesion-kcolB
esioNesiontucssorC
emulovwoLesiontoD
Distorted ima
g
e(Ima
g
e skip) Hi
g
h volume
Low bri
g
nahCssenth
g
es in level
Too bri
g
dnuosfoesuaPth
Color fadin
g
Partial discoloration
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TEL 13942296513 QQ 376315150 892498299
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3.2 PCB LOCATIONS
Tuner Amp Unit
A
Keyboard Unit
B
DVD Core Unit
C
Compound Unit (A)
DCompound Unit (B)
E
Unit Number : CWN2384(EW5)
Unit Number : CWN2373(RE)
Unit Name : Tuner Amp Unit
Unit Number : (EW5)
Unit Name : Keyboard Unit
Unit Number : (RE)
Unit Name : Keyboard Unit
Unit Number : YWX5005
Unit Name : DVD Core Unit
Unit Number : CWX3154
Unit Name : Compound Unit(A)
Unit Number : CWX3394
Unit Name : Compound Unit(B)
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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3.3 JIGS LIST
3.4 CLEANING
-Grease List
Name
Grease
Grease
Grease
Grease
Locking agents
Jig No.
GEM1024
GEM1043
GEM1045
GEM1050
1401M
Remarks
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module
DVD Mechanism Module (1401M:produced by THREE BOND)
Disc GGV1018 Skew adjustment
TORX driver(T2) GGK1095 Skew adjustment
Bond GEM1033 Skew adjustment
DVD test disc GGV1025 Check points after servicing
Name Jig No. Remarks
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools
DVD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
Portions to be cleaned Cleaning tools
Fans Cleaning paper : GED-008
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TEL 13942296513 QQ 376315150 892498299
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4. BLOCK DIAGRAM
4.1 BLOCK DIAGRAM
LOUT
AMUTE
MS5L
1VDD5V
48
MUTE
70
VMUTE
XIN
XOUT
RESET
SYSTEM
CONTROLLER
IC651
BD4835G
CN402
1
2,3
OSD
IC504
PDC150A
CN101
TUNER AMP UNIT
13
X601
15.000MHz
11
2
46
SYSPW
A
12
40
|
38
SYS+B
TUN33
VDD5V
ANTENNA
51
SACLK
100
OSDCLK
99
OSDD
4
OSDCS
77
SYNCJDG
59
OSDMUTE 7
9
14
15
16
VIDEO IN
CN281
(1/3)
4
X502
14.31818MHz
9COMPOSIT
1WAKEUP
CE2
SL
TUNPCK
CE1
LDET
TUNPDI
TUNPDO
OSDMUTE
SYNCJDG
OSDCS
OSDDT
OSDCLK
MUTE
SYNCJDG/Rout
30 CVcr
2
24
5
XTALin
32 SYNin
29 CVin
31 HFTin
CS
SIN
SCLK
IC1021
NJM2885DL1-33
SYS+B
TUN33
TUNER3V REG.
31
IC601(2/2)
PEG324A
10
90
SAIN
AMUTE
RXMS5
STANDBY
IRQPW
TXMS5
WAKEUP
Q572VR571Q571
Q551
IC101
TC74VHCT08AFTS1
3V 5V
VD
27
|
24 MSVDD5
IC103
S-812C33AMC-C2N
VDD5V
3.3V REG.
2
3
21 1
17 4
MS4 SRX
STANBY
16 12
3
6
11
IC401
NJM2794RB2
65
BEEP 24
BUZZER
BZ601
Q101
SYS+B
RESET
XRESET 26
COOLCONT
55
OSDPW
5
SWVDD
33
DPDT 34
KYDT
1
ROT1
2
ROT0
3
ILMPW
XRES
IC102
TC74VHC08FTS1
5V 3V
20 11
19 8
IRQPWR
S MS4TX
18 3
2,10,13,14
12
9
1
V33
39
43
VDCONT
44
DDCONF
75
30
42
40
41
29
Q102
BUP
V3
3
Q1031
Q1032
Q1061
D/D CONVERTER
IC1101
AN8011S
2
Q1101
RT
3
ON/OFF 1
CT
Q1105 Q1103
7OUT2
MSVDD5
FU1103
Q1104 Q1102
10 OUT1
VD
FU1102
BUP
FU1101
CVout 27
VIDEO IN ISO
IC152
NJM2505AF
VIN VOUT 14
VIDEO SELECTOR
IC191
BA7611AF
IC503
TC7SU04FU
IN1 VOUT 8
CTLA 2
CTLB
VSEL1
VSEL2
3
68
69
1
MINIJACK VIDEO ISO
IC171
NJM2505AF
VIN VOUT 14 IN3
6
IN2
4
VI
D
SWVDD5VDD5V
VIDEO3V REG.
IC1041
S-812C33AMC-C2N
VIN VOUT 32
FU1031
A
C
CN1901
VDD5
VR1101
VIDEO5V REG.
SWDVDD REG.
RDS_CK
RDS_DATA
RDS_LOCK
RDS_HSLK
16
DSENS
IC301
TC7WT125
F
256
CN301
1
C
CN1852
FMRF
ANT adj RF adj
FM ANT
T51 CF52
RFGND
OSCGND
DGND
AUDIOGND
NC
VCC
VDD_3.3
3.3V 2.5V
IC 4
3.3V 2.5V
IC 2
2.5V
NC
CE2
ROM_VDD
SL
DI
CK
CE1
LDET
DO
RDS_CK
RDS_DATA
RDS_LOCK
RDS_HSLK
76 13 5 1098 11 14 18192021
1
3
212 1522 16 4 17
IC 1
3.3V
AM ANT FMRF
ATT
LPF
OSC
IC 3 EEPROM
5.0V
IC 5
5V 3.3V
ATT
MIXER, IF AMP DET, FM MPX,
RDS DECODER
23
Lch
FM/AM TUNER UNIT
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3
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Q
Q
3
7
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1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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