Pioneer KEH-P4010R User manual
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000 K-ZZD. OCT. 2000 Printed in Japan
ORDER NO.
CRT2582
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER
KEH-P4010R X1M/EW
Service
Manual
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .....9
4. PCB CONNECTION DIAGRAM ................................20
5. ELECTRICAL PARTS LIST ........................................28
6. ADJUSTMENT..........................................................32
7. GENERAL INFORMATION .......................................33
7.1 DIAGNOSIS ........................................................33
7.1.1 DISASSEMBLY .........................................33
7.1.2 CONNECTOR FUNCTION DESCRIPTION34
7.2 PARTS .................................................................35
7.2.1 IC................................................................35
7.2.2 DISPLAY....................................................40
7.3 OPERATIONAL FLOW CHART...........................41
8. OPERATIONS AND SPECIFICATIONS.....................42
KEH-P4010R/X1M/EW
-This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-1011 CRT2406 3L Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
-This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
KEH-P4010RB X1M/EW
KEH-P4013R X1M/EW
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2
KEH-P4010R,P4010RB,P4013R
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
10
1
13
7
11
9
8
2
5
4
6
3
12
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3
KEH-P4010R,P4010RB,P4013R
1 Cord Assy CDE6514
2 Accessory Assy CEA1917
3 Screw CBA1304
4 Handle CNC5395
5 Bush CNV3930
* 6 Polyethylene Bag E36-615
7 Polyethylene Bag CEG-162
8 Carton See Contrast table(2)
9 Contain Box See Contrast table(2)
10 Protector CHP2346
11 Protector CHP2347
12-1 Owner’s Manual CRD3286
12-2 Owner’s Manual CRD3287
12-3 Installation Manual CRD3293
* 12-4 Passport CRY1013
* 12-5 Warranty Card CRY1157
* 12-6 Caution Card CRP1238
13 Case Assy CXB3520
Mark No. Description Part No. Mark No. Description Part No.
(1) PACKING SECTION PARTS LIST
NOTE:
-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
-Screws adjacent to ∇mark on the product are used for disassembly.
-Owner's Manual, Installation Manual
Model Part No. Language
KEH-P4010R/X1M/EW CRD3286 English, Spanish, German
KEH-P4013R/X1M/EW CRD3287 French, Italian, Dutch
KEH-P4010RB/X1M/EW CRD3293 English, Spanish, German,
French, Italian, Dutch
Part No.
Mark No. Symbol and Description KEH-P4010R/X1M/EW KEH-P4013R/X1M/EW KEH-P4010RB/X1M/EW
8 Carton CHG4183 CHG4185 CHG4184
9 Contain Box CHL4183 CHL4185 CHL4184
(2) CONTRAST TABLE
KEH-P4010R/X1M/EW, KEH-P4013R/X1M/EW and KEH-P4010RB/X1M/EW are constructed the same
except for the following:
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4
KEH-P4010R,P4010RB,P4013R
2.2 EXTERIOR
A
B
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KEH-P4010R,P4010RB,P4013R
1 Screw BSZ26P050FMC
2 Screw BSZ30P050FMC
3 Screw BSZ30P200FMC
4 Cord Assy CDE6514
5 Fuse(10A) CEK1136
6 Case CNB2350
7 Holder CNC5704
8 Cushion CNM5210
9 Insulator CNM7083
10 Tuner Amp Unit See Contrast table(2)
11 Screw BPZ26P080FMC
12 Screw BSZ26P080FMC
13 Screw BSZ26P160FMC
14 Cord CDE6450
15 FM/AM Tuner Unit CWE1562
16 Holder CNC8815
17 Pin Jack(CN301) CKB1035
18 Terminal(CN403) CKF1059
19 Plug(CN952) CKM1270
20 Connector(CN751) CKS3408
21 Connector(CN602) CKS3568
22 Connector(CN601) CKS3581
23 Antenna Jack(CN401) CKX1056
24 Panel CNB2341
25 Holder CNC6845
26 Holder CNC7996
27 Heat Sink CNR1505
28 Detach Grille Assy See Contrast table(2)
29 Screw BPZ20P100FZK
30 Button(DETACH) See Contrast table(2)
31 Button(1–6) CAC6822
32 Button(A,B) CAC6823
33 Button(EJECT, BSM) CAC6824
34 Button(CROSS) CAC6825
35 Button(+,-) CAC6834
36 Button(SOURCE) CAC6851
37 Spring CBH2210
38 Cover See Contrast table(2)
39 Keyboard Unit See Contrast table(2)
40 LCD(LCD1902) See Contrast table(2)
41 Connector(CN1901) CKS3580
42 Holder CNC9091
43 •••••
44 Sheet CNM7059
45 Rubber CNV6480
46 Lighting Conductor CNV6495
47 Lighting Conductor CNV6496
48 Connector CNV6497
49 Grille Unit See Contrast table(2)
50 Chassis Unit See Contrast table(2)
51 Holder Unit CXB6681
52 Button CAC4836
53 Spring CBH1834
54 Spring CBH1835
55 Spring CBH2182
56 Bracket CNC6135
57 Bracket CNC6791
58 Arm CNV4692
59 Arm CNV4693
60 Arm CNV4728
61 Panel Unit See Contrast table(2)
62 Door See Contrast table(2)
63 Spring CBH1838
64 Screw IMS20P030FZK
65 Cassette Mechanism Module EXK4170
66 Screw ISS26P055FUC
67 IC(IC301) TA8277H
68 Transistor(Q951) 2SD2396
69 •••••
70 Terminal Cover CKX-003
71 Sheet See Contrast table(2)
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
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KEH-P4010R,P4010RB,P4013R
Part No.
Mark No. Symbol and Description KEH-P4010R/X1M/EW KEH-P4013R/X1M/EW KEH-P4010RB/X1M/EW
10 Tuner Amp Unit CWM7331 CWM7332 CWM7333
28 Detach Grille Assy CXB6176 CXB6177 CXB6178
30 Button CAC5789 CAC5929 CAC5789
38 Cover CNS6171 CNS6172 CNS6171
39 Keyboard Unit CWM7343 CWM7344 CWM7345
40 LCD(LCD1902) CAW1634 CAW1634 CAW1618
49 Grille Unit CXB6711 CXB6333 CXB6712
50 Chassis Unit CXB6663 CXB6664 CXB6665
61 Panel Unit CXB6715 CXB6716 CXB6715
62 Door CAT2109 CAT2108 CAT2109
71 Sheet Not used Not used CNM7157
(2) CONTRAST TABLE
KEH-P4010R/X1M/EW, KEH-P4013R/X1M/EW and KEH-P4010RB/X1M/EW are constructed the same
except for the following:
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7
KEH-P4010R,P4010RB,P4013R
2.3 CASSETTE MECHANISM MODULE
C
D
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KEH-P4010R,P4010RB,P4013R
1 Screw BSZ20P040FMC
2 Washer CBF1037
3 Washer CBG1003
4 Screw EBA1028
5 Screw CBA1037
6 Spring EBH1531
7 Spring EBH1642
8 Spring EBH1641
9 Spring EBH1626
10 Spring EBH1627
11 Spring EBH1649
12 Cord EDD1024
13 Photo-reflector(EGN1) EGN1004
14 Arm ENC1526
15 Lever ENC1544
16 Lever ENC1543
17 Arm ENC1532
18 Frame ENC1533
19 Holder ENC1534
20 Gear ENC1535
21 Arm ENC1550
22 Roller ENR1040
23 Belt ENT1027
24 Collar ENV1508
25 Arm ENV1539
26 Arm ENV1540
27 Gear ENV1544
28 Gear ENV1547
29 Gear ENV1560
30 Worm Wheel ENV1566
31 Lever ENV1551
32 Flywheel ENV1554
33 Gathering PCB ENX1068
34 Switch(S1,S2) ESG1007
* 35 Deck Unit EWM1032
36 Plug(CN251) CKS3540
37 Gathering PCB ENX1067
38 Motor Unit(M1) EXA1491
39 Motor EXM1028
40 Head Assy(HD1) EXA1592
41 Motor Unit(M2) EXA1580
42 Screw BMZ20P022FMC
43 Bracket ENC1528
44 Chassis Unit EXA1615
45 Pinch Holder Unit EXA1608
46 Pinch Roller ENV1518
47 Pinch Holder Unit EXA1607
48 Pinch Roller ENV1518
49 Reel Unit EXA1585
50 Head Base Unit EXA1611
51 Lever Unit EXA1587
52 Gear Unit EXA1596
53 Motor Unit(Service) EXX1055
54 Washer HBF-179
55 Spring EBH1537
Mark No. Description Part No. Mark No. Description Part No.
-CASSETTE MECHANISM MODULE SECTION PARTS LIST
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KEH-P4010R,P4010RB,P4013R
1234
1234
D
C
B
A
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
TUNER Lch
Q702
Q472 Q703
LDET
TMUTE
B.U VDD
Q952
SYSPW
TMUTE
SYSPW
VDD
AVDD
61 27 74 68
SYSTEM
CONTROLLER
PE5197A
IC601(1/2)
TUN-L
TUN-L ELECTRONIC VOLUME
PML003AM
IC201 11
10
2
4
TAPE-L
RL
FL
POWER AMP
IC301
12
14
MUTE STBY
FL
RL
FL+
FL-
RL+
RL-
22 4
9
7
19
17
SYSPW B.U
B.U
SYSPW
Q302
Q951 Q959 Q301
Q953
Q601
Q602
MUTE
8.4V
REGULATOR
RESET
IC604
S-80834ANY
VCC
VDD
560
1
2
66 65
70
69
6
41
31
MUTE
RESET
BSENS
ASENS
SWVDD
DPDT
KYDT
DSENS
RIMUTE
STBY
LOADSW
X1
X2
TELIN
SYSTEM
CONTROLLER
IC601(2/2)
PE5197A
X601
Q954
BSENS
ASENS ACC
FUSE
10A
TEL MUTE
Q611
B.U
STBY
B.U
MUTE
LOAD 46
63 8919
Q650
SWVDD
VDD
SW5V
ILL
KYDT
DPDT
SW5V
VDD SWITCH
5
1
4
2
1
3
4
11
9
20
19
3
4
11
9
20
19
9
6
2
1
5
8
7
ATUNER AMP UNIT
CDECK UNIT
BKEYBOARD UNIT
734 5
734 5
LCD DRIVER
IC1901
PD6293A
DPDT
KYDT
VDD
VLCD
XO
XI
X901
18
20
56 10
22 23
IC251
HA12229F
IC351
PA2020A
EQ AMP
MECHANISM
DRIVER
CN251
CN252
CN254
CN255
CN253
6
15 TAPE+B
Lch
20
FWD
L-ch
REV
L-ch
39
32
33
18 19
17
315 6
8710
CN256 315 6
S1
LOAD
S2
MODE
EGN1
REEL
SENSE
M
M
M2
SUB
MOTOR
M1
MAIN
MOTOR
5
2
1
DREEL SENSE PCB
CN602
CN952
CN901
CN601
CN1901
VCK/VDT/VST
ACC
BACK UP
FL+
FL-
RL-
RL+
TEL MUTE
B.REMOTE
VCC
LOUT
RIMUTE
LDSW
STBY
KEY MATRIX
LCD
IC 3
EEPROM
ANTENNA
JACK 1
2
FM/AM TUNER UNIT
28
27
FM/AM 1ST IF 10.7MHz
T51 Q51 CF51 CF52 CF53
IC1
MIXER, IF AMP, DET.
6
21
18
LDET
COMP
22
25 10 14 12 15 16 8 13 2 3 4
CF202
VDD
LOCL
VCC
Q401
VCC VDD
DI/DO
CE2
CK
CE1
SDBW
SL
FMSD
PCE2
TUNPCK
TUNPCE
SDBW
SL
SD
PDIO
NL1
NL2
IC 2 FM MPX
NL1
LDET
15
RDS
DECODER
IC 701
PM4009A
20
11 12
24
X702
Q701
VDD
FM/AM FM/AM
55
78 NL1
SD
SL
SDBW
TUNPCE
TUNPCK
TUNPCE2
TUNPDO
LOCL
1
76
48
14
13
28
12
25 TUNPDI
11
PDIO
SWVDD
POWER SWITCH
1
6IC602
TPD1018F
8
8
DSENS
A
A
AMANT
FMANT
ATT
ATT
AMRF
FMRF
IMG ADJ
RF ADJ
X901
10.25MHz
ANTSW
LOCL
23 LOCH
AMDET
MPXREF 41kHz
AM 2ND IF
450kHz
19
CREQCURRQ
11
DGND
DGND
1
STIND
ST
L ch
ST
2
CURRQ
30
TA8277H
1
2
8
5
6
B.U
TX
RX
IPPW
ASENBO
IP-BUS DRIVER
IC751
HA12187FP
BUSL1
BUSL2
BUS2
BUS1
Q751
Q752
8
1
5
11
7
CN751
IP-BUS
BUSL1 5
BUSL2 61
2
CN301
Q346
Q205 MUTE
TX
RX
17
61
20 ASEMBO
IPPW
21
RR
+
RR
-
FR
+
FR
-
FL
+
FL
-
RL
+
RL
-
ACC
GND
B.
REM
BACK
UP
LOCH
LOCH
26
CN401
REAR OUTPUT
L
5
R ch
924
NC
FMLOCL
20177
NC
NC
WC
26 RFGND
NL2
79 NL2DT
NL2
9
PEE
45
PEE
B.REM
10
B.U
5
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10
KEH-P4010R,P4010RB,P4013R
1234
1234
D
C
B
A
3.3 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
A-a A-b
A-aA-a A-bA-b
A-bA-b
A-aA-a
Large size
SCH diagram
Guide page
Detailed page
A
A-a
B
C
DSP-201M-S00B
X601:CSS1310
6.29MHz
0R0
162
162
272
272
123123
FM/AM TUNER UNIT
ANTENNA JACK A
CN1901
CN251
For resistors and capacitors in the circuit diagrams, their resistance values or
capacitance values are expressed in codes:
Ex. *Resistors
Code Practical value
123 12k ohms
103 10k ohms
*Capacitors
Code Practical value
103 0.01uF
101/10 100uF/10V
TUNER AMP UNIT
LOADSW
The >mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
NOTE :
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.
SYSTEM CONTROLLER
SWD 5V
B
FM(100%) 400Hz
AM(30%) 400Hz
: -15.5dBs
: -26.0dBs
TAPE (0dB)315Hz : -9.9dBs
IP-BUS DRIV
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11
KEH-P4010R,P4010RB,P4013R
5678
5678
D
C
B
A
A-b
A
600µH
332/16
>CEK1136
RR
+
RR
-
FR
+
FR
-
FL
+
FL
-
RL
+
RL
-
ACC
GND
B.
REM
BACK
UP
REAR OUTPUT
L
R
111098
765
4321
IP-BUS INPUT
SOURCE SELECTOR,
ELECTRONIC VOLUME MUTE
POWER AMP
8.4V REGULATOR
OFF MUTE
5V REGULATOR
POWER SWITCH
BACK UP SENSE
ACC SENSE
CELLULAR MUTE
SYSTEM MUTE
BACK LIGHT SWITCH
IP-BUS(0dB)1kHz : 2.2dBs
TAPE : -4.6dBs
TAPE : 22.2dBs
VER
FM
AM
IP-BUS
TAPE
: 6.6dBs
: -2.9dBs
: 10.3dBs
: -3.8dBs
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13
KEH-P4010R,P4010RB,P4013R
5678
5678
D
C
B
A
B
C
CN1901
CN251
For resistors and capacitors in the circuit diagrams, their resistance values or
capacitance values are expressed in codes:
Ex. *Resistors
Code Practical value
123 12k ohms
103 10k ohms
*Capacitors
Code Practical value
103 0.01uF
101/10 100uF/10V
LOADSW
The >mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
NOTE :
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.
SYSTEM CONTROLLER
SWD 5V
BACK L
TAPE (0dB)315Hz : -9.9dBs
IP-BUS DRIVER
A-a
A-a A-b
4
5
6
7
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18
KEH-P4010R,P4010RB,P4013R
1234
1234
D
C
B
A
DECK UNIT
MUTE
HA12229F
11
12
13
14
15
16
17
18
19
20
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
1
2
3
4
5
6
7
8
9
10
C253
390P
C251
C256
R01
C405 R033
R404 270K
R01
C404
910
R403
3R3K
C255
R01
C272 R1
C401
3900P
R285 0R0
HD1
HEAD ASSY
EXA1592
TEST TAPE
NCT-150
(400Hz, 200nWb/m)
RL
RR
FR
FL
C302
R1
C301
R1
R304
R302
16K
16K
R301
16K
R303
16K
-8.24dBs±4dB
Fwd-R
Fwd-L
Rev-R
Rev-L
NF1(R)
Vref1
RIN(L)
NC
RIN(R)
GND
FIN(R)
Vref2
FIN(L)
NFI(L)
M-OUT(L)
EQOUT(L)
Vref4
TAI(L)
BIAS
NC
NC
MSGV(S)
MUTE
120/70
ser/REP
f/R
MSDET
MSI
MAOUT
MSGV(R)
MOUT(R)
EQOUT(R)
Vref3
TAI(R)
RIP
PBOUT(R)
NC
NC
NC
CN252
CN251
EQ AMP
IC251
390P C252
390P
C254
390P
PBOUT(L)
NC
VCC
MSOUT
NC
C403
R022
R402
R33
C402
15K
R401
18K
R271 C271
1/50
3.4 CASSETTE MECHANISM MODULE
C
C
Decimal points for resistor
and capacitor fixed values
are expressed as :
2.2 2R2
0.022 R022
←
←
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
NOTE :
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.
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19
KEH-P4010R,P4010RB,P4013R
5678
5678
D
C
B
A
REEL SENSE
PCB
SWITCHES:
REEL SENSE PCB
S1:LOAD SWITCH..........EJECT-PLAY
S2:MODE SWITCH............ON-OFF
The underlined indicates the switch position.
3
R351 1K
R352 1K
R353 1K
R354 1K
R373 0R0
R355 270K
C352 3900P
R362 300
C351 R22
C353 R01
C354 R01
R374 0R0
C356 R01
C355 R1
D352 1SS355
M1 MOTOR UNIT
(MAIN MOTOR)
EXA1491
S1 LOAD
ESG1007
S2
ESG1007
MODE
REEL SENSE
EGN1
EGN1004
M2
MOTOR UNIT
(SUB MOTOR)
EXA1580
RS3
RS2
RS1
SC2
SC1
TAB
MC
CE
VCC2
NC
VCC
MCS
RRS
FRS
RSB
C
TAB
MS2
NC
NC
MM
SM1
RSB
GND
RS
mtl
MCS
load
CN255
CN253 CN256
CN254
MECHANISM
DRIVER
IC351 PA2020A
R022
C D
D
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KEH-P4010R,P4010RB,P4013R
1234
1234
D
C
B
A
ATUNER AMP UNIT CORD ASSY
BCN1901
4. PCB CONNECTION DIAGRAM
4.1 TUNER AMP UNIT
NOTE FOR PCB DIAGRAMS
1. The parts mounted on this PCB
include all necessary parts for
several destination.
For further information for
respective destinations, be sure
to check with the schematic dia-
gram.
2. Viewpoint of PCB diagrams
A
Capacitor
Connector
P.C.Board Chip Part
SIDE A
SIDE B
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