Pioneer DV-K101 User manual

ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
PIONEER ELECTRONIC CORPORATION 1998
RRV1942
DVD PLAYER
DV-K101
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST................ 3
3. SCHEMATIC DIAGRAM ..................................... 10
4. PCB CONNECTION DIAGRAM.......................... 23
5. PCB PARTS LIST ............................................... 33
6. ADJUSTMENT .................................................... 39
CONTENTS 7. GENERAL INFORMATION ................................ 47
7.1 IC ................................................................. 47
7.2 DISASSEMBLY ........................................... 49
7.3 BLOCK DIAGRAM....................................... 50
8. PANEL FACILITIES AND SPECIFICATIONS .... 51
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
T – ZZM APR. 1998 Printed in Japan
epyT ledoM tnemeriuqeRrewoP ehtybdetrevnocebnacegatlovehT .dohtemgniwollof
lanoigeR sedocnoitcirtser )rebmunnoiger(
101K-VD
LRO V042-022/721-011CAtcelescitamotuA3
MARO V042-022/721-011CAtcelescitamotuA6
CR/DRO V042-022/721-011CAtcelescitamotuA3
• Refer to the service guide RRV1896 for DV-505.
IC information is described in the service guide.
D
DVDPLAYER
DV-K101
1 2 3 4 5 6 7 8 9 0 +
10
PLAYBACK ONE-TOUCH KARAOKE
CONTROL KARAOKE MODE
ON/OFF
OPEN/CLOSE
STANDBY
MIN MAX MIN MAX MIN MAX MICCONTROL PREVIOUS NEXT
RETURN SELECT
STOP PLAY PAUSE
STANDBY/ON
LOW CONTROL HIGH
KEY
ECHO MIC1 MIC 2 MIC1 MIC2
0

41 ¡ ¢
783
Î
DIGITALVIDEO
MC
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4 2
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T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
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2
DV-K101
LABEL CHECK
IMPORTANT
THIS PIONNER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 7 mw
WAVELENGTH : 650 nm
Additional Laser Caution
1. Inside detection switch (S201 on the INSB assy) and loading-
status detection switch (S301 on the LOSB assy) are detected
by the microprocessor (IC501 in the DVDM assy).
• To permit the laser diode to oscillate, it is required to set the
inside detection switch for the inside position (S201 : ON) and to
set the loading-status detection switch for the clamp position (the
center terminal of S301 is shorted to +5V). The laser diode
oscillation will continue if pin 13 of IC101 is shorted to +5V (fault
condition) in the DVDM assy.
In the test mode ∗, the laser diode oscillates when microproces-
sor detects a PLAY signal, or when the PLAY key is pressed
(S107 ON in the FLKB assy), with the above requirements satis-
fied.
2. When the cover is open, close viewing through the objective lens
with the naked eye will cause exposure to the laser beam.
∗: Refer to page 41
(Printed on the Rear Panel)
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
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DV-K101
3
2.1 PACKING
1 Power Cord See Contrast table (2)
2 Video Cord (L=1.5m) VDE1048
3 Audio Cord (L=1.5m) VDE1033
NSP 4 Dry Cell Battery (R6P, AA) VEM-013
5 Operating Instructions VRB1196
(English)
6 Operating Instructions See Contrast table (2)
NSP 7 Regular User's Card See Contrast table (2)
8 Polyethylene Bag Z21-038
9 Remote Control Unit VXX2576
(CU-DV020)
10 Battery Cover VNK3703
11 Pad F VHA1220
12 Pad R VHA1221
13 Mirror Mat Sheet Z23-007
14 Packing Case See Contrast table (2)
15 RD/RC Label See Contrast table (2)
(1) PACKING PARTS LIST
Mark No. Description Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES: •Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
•The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
•Screws adjacent to mark on the product are used for disassembly.
(2) CONTRAST TABLE
RL, RAM and RD/RC types are constructed the same except for the following :
8
7
6
5
RAM and RD/RC
types only
8
10
15
9
3
14
15
4
2
1
11 12
13
RD/RC
type only
FRONT
RD/RC
type only
kraM.oNnoitpircseDdnalobmyS .oNtraP skrameR
LR epyt MAR epyt CR/DR epyt
PSN
1
6
6
7
41
51
droCrewoP )esenihc-darT(snoitcurtsnIgnitarepO )esenihc-pmiS(snoitcurtsnIgnitarepO draCs'resUralugeR esaCgnikcaP
lebaLCR/DR
4511GDA 8601CRV desutoN desutoN 1571GHV
desutoN
7107GDA desutoN 9601CRV 2111YRV 1471GHV
desutoN
3007GDA 8601CRV desutoN 4111YRV 1571GHV
0171WRV
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3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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DV-K101
4
1 Bonnet Case S VXX2581
2 DVD Plate VAM1080
3 Tray Panel Plate VNK4273
4 Tray Panel VNK4158
5 Tray VNL1731
6 Power Button Joint See Contrast table (2)
7 Power Button See Contrast table (2)
8 Bridge VNE2069
9 Clamper Plate VNE2068
10 Clamper VNL1738
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
11 Tray Stopper Spring VBH1277
12 Tray Stopper VNL1739
13 Tray Label VRW1628
14 Screw BPZ26P080FZK
15 Screw IBZ30P080FMC
16 Screw BCZ40P060FNI
17 Screw BBZ30P080FMC
18 Caution Label VRW1697
Mark No. Description Part No.
kraM.oNnoitpircseDdnalobmyS .oNtraP skrameR
LR epyt MAR epyt CR/DR epyt
6
7tnioJnottuBrewoP nottuBrewoP 7624KNV 9514KNV desutoN desutoN desutoN desutoN
(2) CONTRAST TABLE
RL, RAM and RD/RC types are constructed the same except for the following :
16 18
1
14 9
8
10
17
16
6
7
15
234Refer to "2.3 FRONT PANEL SECTION"
15
5
13 11 12 Refer to
"2.4 BOTTOM VIEW SECTION"
RLtype only
17
RD/RC
type only
2.2 EXTERIOR SECTION
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3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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DV-K101
5
2.3 FRONT PANEL SECTION
1 FLKY Assy See Contrast table (2)
NSP 2 PWSB Assy See Contrast table (2)
3 KYLB Assy VWG1961
4 Front Panel See Contrast table (2)
5 FL Lens VNK4272
6 Name Plate VAM1067
7 LED Lens PNW2019
8 Main Key VNK4269
9 11 Key VNK4271
10 MICB Assy See Contrast table (2)
(1) FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No.
11 FL Filter VEC1643
12 Illumination Lens VNK4264
13 Illumination Filter VEC1983
14 Illumination Holder VNK4265
15 Flexible Cable (14P) VDA1646
(FLKY CN101 – DVDM CN105)
16 Screw BBZ30P080FMC
NSP 17 Getter VRW1730
18 Volume Knob VNK4279
19 3 Key VNK4270
20 Light Key VNK4261
21 Earth Plate VBK1075
22 Power Button See Contrast table (2)
23 Lens Holder VNK4266
Mark No. Description Part No.
6
47
23
19(1/2)
8
15
3
1
16
10
14
11
17
13
12
5
16
216
918
20
16
22
21
19(2/2)
RAM and RD/RC
types only
kraM.oNnoitpircseDdnalobmyS .oNtraP skrameR
LR epyt MAR epyt CR/DR epyt
PSN 1 2
4
0122
yssAYKLF yssABSWP lenaPtnorF yssABCIM nottuBrewoP 6591GWV 3691GWV 7524KNV 7061VWV desutoN 5591GWV 2691GWV 5524KNV 7061VWV 9504KNV 7591GWV 2691GWV 5524KNV 9261VWV 9504KNV
(2) CONTRAST TABLE
RL, RAM and RD/RC types are constructed the same except for the following :
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7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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DV-K101
6
2.4 BOTTOM VIEW SECTION
25 Refer to
"2.5 LOADING MECHANISM ASSY"
4
7
11
23
23
1
12
2331
28
12
17
23
15
16
18
3
26
21
20
23
23
24
23
23
23
10
13 10
2
22
23
23
6
8
5
8
33
30
RAM and RD/RC
types only
RL type
only
32
9
27
19
14 23
23
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6 3
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2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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DV-K101
7
1 POWER SUPPLY Assy VWR1285
2 DVDM Assy VWS1345
3 KRJB Assy See Contrast table (2)
NSP 4 Loading Mechanism Assy VWT1147
5 Heat Sink VNE2134
NSP 6 Cord Stopper ZCB-069Z
7 Flexible Cable (12P) VDA1648
(LOSB CN301 – DVDM CN107)
8 Radiation Seat VEB1285
NSP 9 Card Spacer DEC1770
NSP 10 PCB Holder VNE2122
11 Housing Assy (14P) VKP2161
(POWER SUPPLY CN201 – DVDM CN101)
NSP 12 PCB Holder PNW2100
13 Clamp DEC2007
14 Screw BCZ30P080FZK
15 Guard VNK4100
NSP 16 Chassis See Contrast table (2)
17 Insulator PNW2766
(1) BOTTOM VIEW SECTION PARTS LIST
Mark No. Description Part No.
18 Insulator Assy VXA1680
19 Flexible Cable (14P) VDA1646
(KRJB CN191 – DVDM CN803)
20 Flexible Cable (17P) VDA1650
(KRJB CN901 – DVDM CN802)
21 Rear Panel See Contrast table (2)
22 Housing Assy (4P) VKP2191
(DVDM CN801 – KRJB CN301)
23 Screw BBZ30P080FMC
24 Screw BBZ30P180FMC
25 Screw BBZ30P100FMC
26 Flexible Cable (9P) VDA1687
(KRJB CN101 – MICB CN402)
NSP 27 Filter Cushion VEC1287
28 MSWB Assy See Contrast table (2)
29 • • • • •
30 Sheet VEC2000
NSP 31 Housing Assy (2P) See Contrast table (2)
(POWER SUPPLY CN102 – MSWB CN10)
NSP 32 Housing Assy See Contrast table (2)
33 Nylon Rivet AEC-525
Mark No. Description Part No.
(2) CONTRAST TABLE
RL, RAM and RD/RC types are constructed the same except for the following :
kraM.oNnoitpircseDdnalobmyS .oNtraP skrameR
LR epyt MAR epyt CR/DR epyt
PSN
PSN PSN
3
6112821323
yssABJRK sissahC lenaPraeR yssABWSM )P2(yssAGNISUOH yssAGNISUOH 2161VWV 6781ANV 7691ANV 7691GWV 0612PKV desutoN 1161VWV 4591ANV 6691ANV desutoN desutoN 9812PKV 1161VWV 4591ANV 5791ANV desutoN desutoN 9812PKV
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3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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DV-K101
8
2.5 LOADING MECHANISM ASSY
1 Servo Mechanism Assy-S VXX2538
2 Screw DBA1006
3 Drive Cam VNL1736
4 Drive Gear VNL1735
5 Lock Plate VNL1737
6 Loading Base VNL1730
7 Rubber Belt VEB1260
8 Gear Pulley VNL1733
NSP 9 LOSB Assy VWG1885
10 Loading Gear VNL1734
•LOADING MECHANISM ASSY PARTS LIST
Mark No. Description Part No.
11 Loading Motor Assy VXX2505
12 DC Motor PXM1027
13 Motor Pulley PNW1634
NSP 14 LOMB Assy VWG1886
15 Connector Assy (2P) PG02KK-E35
(LOMB CN401 – LOSB CN303)
16 Screw VBA1055
17 Screw Z39-019
18 Flexible Cable (8P) VDA1649
(LOSB CN302 – INSB CN202)
19 • • • • •
20 Stopper DNH2076
Mark No. Description Part No.
11
13
12 14
15
16
8
7
17
9
10
18
2
3
4
5
6
1
•Top View •Bottom View
Refer to
"2.6 SERVO MECHANISM
ASSY"
20
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2
8 9
4 2
9 8
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TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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DV-K101
9
3
24
56
7
29
9
14 30
13
19
18 18
16
26
15
32
8
1
10
18
18
17
27
11
12
9
24
31
23
21
20
25
28
22
•Top View •Bottom View
2.6 SERVO MECHANISM ASSY
1 Spindle Motor Assy VXX2563
2 Magnet Holder Assy VXX2507
NSP 3 Magnet VYM1024
NSP 4 Magnet Holder VNE2070
5 Centering Ring VNL1746
6 Centering Spring VBH1278
NSP 7 Disc Table VNL1747
NSP 8 Motor VXM1071
9 Screw JGZ17P028FMC
10 Sub Guide Bar VLL1489
11 Guide Bar VLL1488
12 Mechanism Base VNL1748
13 Hook VNL1770
14 Hook Spring VBH1291
15 Slider VNL1745
16 HOLD SPRING VNC1011
NSP 17 Pickup Assy VWY1046
•SERVO MECHANISM ASSY PARTS LIST
Mark No. Description Part No. 18 Floating Rubber DEB1315
19 Float Base VNL1732
20 Gear D VNL1766
21 Gear Spring VBH1279
22 Gear E VNL1767
23 Gear F VNL1768
24 Motor VXM1062
NSP 25 INSB Assy VWG1883
26 Screw PBZ20P050FMC
27 Flexible Cable (20P) VDA1680
(DVDM CN102 – Pickup Assy)
28 Connector Assy (3P) VKP2150
(INSB CN201 – FGSB CN101)
NSP 29 Table Sheet DEC2040
30 Screw PBA1048
NSP 31 FGSB Assy VWG1884
NSP 32 Sheet VEC1959
Mark No. Description Part No.
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6 3
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2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
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DV-K101
10
A
B
C
D
1234
1234
H
H H
DVDM ASSY
(VWS1345)
I
G
KYLB ASSY
(VWG1961)
F
E
1/3 3/3
()
FLKY ASSY
VWG1956: RL
VWG1955: RAM
VWG1957: RD/RC
PWSB ASSY
VWG1963: RL
VWG1962: RAM,RD/RC
KRJB ASSY
VWV1612: RL
VWV1611: RAM, RD/RC
SR IN
PAL / NTSC
SW
PAL / NTSC
SW
ATTENUATOR
SW
ON
OFF
CN101
CN402
SI
XCS
XMIC ON
SCK0
GNDD
–8V
MIC
GNDA
+8V
MIC CONT
SCK0
SI
XMIC ON
GNDD
V+5V
ECHO VR
CN401
XCS
CN104
V+5V
LED
GND
KEY0
V+5D
LAMP
GND
KEY1
CN102
CN201
CN301 CN103
MICB ASSY
VWV1607: RL,RAM
VWV1629: RD/RC
GA
3.1 OVERALL CONNECTION DIAGRAM, LOMB, LOSB, INSB
AND FGSB ASSEMBLIES
3. SCHEMATIC DIAGRAM
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7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
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