Pioneer PDP5030HD - PDP - 503OHD Setup guide

Product Training Guide
Plasma Display Systems
PDP-5030HD & PDP-4330HD
Multimedia & Web Training Department
545 Nolan Drive Suite 100
Southlake, Texas 76092

Contents
Preface ……………………….…….. 3
System Configurations……………4-5
DVI Interface…………………..…….6
Trap Switch….………………..……..7
Cell Structure………….…………….8
Overall Block………………..…9-11
Main PCB Layout………………12
Audio Amp……………………………13
Digital Video………………………...14-15
Y Drive…………………………….….16-17
X Drive…………………………….….18-19
Sub Address………………………...20-21
Resonance & Mid Clamp…….……22-23
MR Interface…………………………24
Front Panel Facilities..………………….25
PCB Locations……………………..….…26
Disassembly……………………………...27-32
Factory Service Modes……………..….33-38
Adjustments……………………………..39-46
Shut Down & Power Down…….………47-53

3
Lead in the solder used in this product
is a known reproductive toxicant which
may cause birth defects or other reproductive
harm. (California Health and Safety Code
Section 25249.5).
When servicing this or handling circuit
boards and other components which
contain solder, avoid unprotected skin
contact with the solder. Also, when
soldering do not inhale any smoke or
fumes produced.
This technical training guide will address
the disassembly and adjustments of the
Pioneer PDP-5030HD & PDP4330HD Plasma
Display Systems.
This guide was designed as a servicing aid
and is not intended to replace the service
manual. The student should have the
appropriate service manual on hand when
when using this guide. Data in the service
manual for this unit contains specific
information on safety, parts and adjustments.
Safety information
Important safety data for this Pioneer model
is contained in the service manual. Before
returning the unit to the customer, complete
all product safety obligations and tests.
Technicians who bypass safety features or
fail to carry out safety checks may expose
themselves and others to possible injury,
and may be liable for any resulting damages.
Preface
For more information on electronic
circuits and block diagrams refer
to Service manuals ARP3107,
ARP3111 & ARP3113.

50 inch
－
＋
VOLUME
CHANNEL
UPDOWN
POWER
STANDBY/ON
STANDBY
P L A S M A D ISPLAY SYSTEM
PLASMA DISPLAY SYSTEM
INPUT
50” PDP-R03U (Media Receiver)
Remote
(Packed with PDP-R03U)
System Cable (3m)
PDP-S06-LR
(Side Mount Speaker / pair)
PDK-TS01
(Table Top Stand)
PDP-503PU (Plasma Display)
Model Number PDP-5030HD
Consists of 1 PDP-503PU (Plasma Dispay)
1 PDP-R03U (Media Receiver)
1 Remote (Packed with PDP-R03)
1 System Cable (3m long, Packed with PDP-R03U)
1 PDP-S06-LR (Pair of Side Mount Speaker)
1 PDK-TS01 (Table Top Stand)
O
p
tional E
q
ui
p
men
t
PDWB-5003 (Flat Wall Mount)
PWM-503 (Tilt Wall Mount)

Model Number PDP-4330HD
Consists of 1 PDP-433PU (Plasma Dispay)
1 PDP-R03U (Media Receiver)
1 Remote (Packed with PDP-R03)
1 System Cable (3m long, Packed with PDP-R03U)
1 PDP-S09-LR (Pair of Side Mount Speaker)
1 PDK-TS01 (Table Top Stand)
O
p
tional E
q
ui
p
men
t
PDP-S08 (Under Mount Speaker)
PDWB-5003 (Flat Wall Mount)
PWM-503 (Tilt Wall Mount)
43 inch
－＋
VOLUME
CHANNEL
UPDOWN
POWER
STANDBY/ON
STANDBY
P L A S M A D ISPLAY SYSTEM
P L A S M A D ISPLAY SYSTEM
INPUT
PDP-433PU (Plasma Display)
System Cable (3m)
PDP-R03U (Media Receiver)
Remote
(Packed with PDP-R03U)
PDK-TS01
(Table Top Stand)
43”
PDP-S09-LR
(Side Mount Speaker / pair)

DVI-Iinterface for Plasma Display Systems
There are two types of DVI interface; DVI-D and DVD-I.
Supplied cable must be used.
(Yellow square)

X-Drive
Heat Sink
Y-Drive
Heat Sink
AC Trap
Switch

2. Technical explanation on the new features.
2. Technical explanation on the new features. - Higher luminance and contrast -
- Higher luminance and contrast -
Higher luminance is realized by changing the cell structure.

Overall Block diagram
PDP panel
Scan
Y Drive X Drive
Address
Address
Data Interface
Memory Controller
Memory
Data Controller
Drive controller
Panel controller Power supply
R(A)0~7
G(A)0~7
B(A)0~7
R(B)0~7
G(B)0~7
B(B)0~7
CLK
HD
VD
DE
PDP
module
CONTROL
6V/15V Power On/Standby control

Driver
IC Driver IC
IC6501
Buffer IC
Driver
IC Driver IC Driver IC Driver IC Driver IC Driver IC
ADR CONNECT A
ASSY
AA1
Y4 Y1
Y2
D6
D18
D1
D8 D9 D16
D10
D11
D7
D4
D15
D14
D2
D3D17
D13D12
SW21 KL21 KL22
RE1
TE1
Y6
Y3
CLK/LE
CLAMP A
ASSY
CLA1
VADR2
Driver
IC Driver IC
IC6601
Buffer IC
Driver
IC Driver IC Driver IC Driver IC Driver IC Driver IC
ADR CONNECT B
ASSY
AB1
CLK/LE
VADR2
CLAMP
VADR2
BRIDGE A
ASSY
BGA1
CLAMP
ADR RESONANCE
ASSY
SUB ADDRESS A
ASSY
Q6706 - Q6711
VADR Gen.
K2
K1
SAA3
SAA1 SAA2
VADR2
ADR_CO
+60
IC6201
ADD
SEL_PULSE
Driver
IC Driver IC
IC6901
Buffer IC
Driver
IC Driver IC Driver IC Driver IC Driver IC Driver IC
ADR CONNECT D
ASSY
SCAN (B) ASSY
(UPPER)
Y DRIVE ASSY DIGITAL VIDEO
ASSY
THERMAL
SENSOR
ASSY
AD1
CLK/LE
CLAMP B
ASSY
FRONT KEY
ASSY
FRONT KEY CONN
ASSY
IR (P)
ASSY
CLB1
VADR2
Driver
IC Driver IC
IC6801
Buffer IC
Driver
IC Driver IC Driver IC Driver IC Driver IC Driver IC
ADR CONNECT C
ASSY
AC1
CLK/LE
VADR2
CLAMP
VADR2
BRIDGE C
ASSY
BGC1
CLAMP
ADR RESONANCE
ASSY
SUB ADDRESS B
ASSY
Q6706 - Q6711
VADR Gen.
K2
K1
SAB3
SAB1 SAB2
VADR2
ADR_CO
+60
IC5 VCC_VH
PSUS
VCP
VC_VF+ VC_VF- V_OFS VCC_VH V_IC5V
V+3V_I
V+3V
V+3V_IC
V+2V_IC
V+2V_I
V+5V_STB
TXD/RX
I2
LED_SIG
RE
TXD0/RX0
V+3V
V+3V
BA2:9
PSUS Y-SUS
MASK
Block
PSUS
IC6202
ADD
SEL_PULSE
IC5 VCC_VH
IC6203
ADD
SEL_PULSE
IC5 VCC_VH
IC6204
ADD
SEL_PULSE
IC5 VCC_VH
IC6205
ADD
SEL_PULSE
IC5 VCC_VH
IC6206
ADD
SEL_PULSE
IC5 VCC_VH
SCAN
IC6001
ADD
SEL_PULSE
SCAN (A) ASSY
(LOWER)
IC5 VCC_VH
PSUS
IC6002
ADD
SEL_PULSE
IC5 VCC_VH
IC6003
ADD
SEL_PULSE
IC5 VCC_VH
IC6004
ADD
SEL_PULSE
IC5 VCC_VH
IC6005
ADD
SEL_PULSE
IC5 VCC_VH
IC6006
ADD
SEL_PULSE
IC5 VCC_VH
SCAN
Y5
VCP
Y-SUS
MASK
Block
VCC_VH
V_IC5V
V_IC5V
V_IC5V
VCC_VH
Offset
Block
+5V +15V
V+5V
V+2V
V+3V
V+5V_STB
+12V
+12V
+12V
V+5V_STB
KL_U0:2
XDRV_SIG
ADL_LE_UL
ADL_LE_DL
YDRV_SIG SCAN_SIG
V+3V
V+3V
V+2V
VSUS
IC2206
Pulse Module
DC/DC Conv.
Block
DC/DC Conv.
Module
Logic
Block
+5V +15V VSUS
IC2204
Pulse Module
IC1207
Module
UCOM
IC1101
Panel UCOM
+15V
Drive
Signal
Drive
Signal
ADCLK_DR
+15V VSUS
+Reset Block
VC_VF+
Scan Signal
VC_VF- V_OFS
Soft-D
Block
IC1191
Flash
ROM
RA2:9
RB2:9
BB2:9
GA2:9
GB2:9
IC1703
XY Drive
Sequence Pattern
Gen.
IC1401 (IC31 R)
Sub-Field Conv.
for Right with Field Memory
IC1301 (IC31 L)
Sub-Field Conv.
for Left with Field Memory
X180
Clock
Gen.
Photo Coupler
Block
BLOCK DIAGRAM