Pioneer VSX-D510 User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2001
RRV2454
T – ZZR APR. 2001 Printed in Japan
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS........2
2. SCHEMATIC DIAGRAM .......................................8
3. PCB CONNECTION DIAGRAM..........................12
Model No. Order No. Remarks
VSX-D510/KUXJI RRV2426
¶This service manual should be used together with the following manual(s):
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D510
VSX-D510-G
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type Model Power Requirement The voltage can be converted by
VSX-D510 VSX-D510S-G VSX-D510-G the following method.
SDPWXJI –– AC110V/120-127V/220V/240V With the voltage selector
BXJI –– AC110V/120-127V/220V/240V With the voltage selector
HLXJI – – AC220-230V AC240V, ∗
∗:Alter the wiring of the Power-supply block at the primary winding of Power-transformer referring to the "LineVoltage Selection" described
in this Manual.

VSX-D510,VSX-D510-G
2
1. CONTRAST OF MISCELLANEOUS PARTS
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
561
473
R50
1R0
5621
560
47k
0.5
1
RD1/4PU J
RD1/4PU J
RN2H K
RS1P K
56 x 101
47 x103
R50
1R0
561
473
5.62k RN1/4PC F562 x 1015621
CONTRASTTABLE
VSX-D510/SDPWXJI, VSX-D510-G/BXJI, HLXJI and VSX-D510/KUXJI are constructed the same except for the
following :
Part No.
Ref. No. Mark Symbol and Description VSX-D510 VSX-D510 VSX-D510-G VSX-D510-G Remarks
/KUXJI /SDPWXJI /BXJI /HLXJI
PCB ASSEMBLIES
NSP AMP&PS ASSY XWK3015 XWK3017 XWK3017 XWK3018
P5- 3 AMP INPUT ASSY AWX7382 XWZ3387 XWZ3387 XWZ3387
P5- 4 AMP&PRIMARY ASSY XWZ3372 XWZ3374 XWZ3374 XWZ3375
P5- 5 REGULATOR ASSY AWX7493 XWZ3384 XWZ3384 XWZ3384
P5- 6 TRANS 2 ASSY AWX7468 XWZ3403 XWZ3403 XWZ3403
VOLTAGE SELECT SW ASSY Not used XWZ3393 XWZ3393 Not used No. 1
NSP COMPLEX ASSY XWK3001 XWK3003 XWK3003 XWK3004
P7- 1 FRONT ASSY XWZ3336 XWZ3338 XWZ3338 XWZ3339
MECHA SW ASSY Not used XWZ3358 XWZ3358 XWZ3358 No. 2
TRANS 4 ASSY Not used XWZ3369 XWZ3369 XWZ3369 No. 3
PACKING SECTION
P3- 4 NSP Warranty Card ARY7045 Not used Not used Not used
P3-11 Packing Case XHD3145 XHD3153 XHD3155 XHD3154
P3-12 Operating Instructions (English) XRB3002 Not used Not used Not used
P3-12 Operating Instructions Not used XRB3037 XRB3037 XRB3037
(English/Spanish/Chinese)
Caution 220V Label Not used ARR1003 ARR1003 Not used
AC Plug Adapter Not used Not used AKX7011 Not used Accessories
EXTERIOR SECTION
P5- 7 FM/AM TUNER Unit AXX7046 AXX7047 AXX7047 AXX7047
P5-10 Power Transformer (AC120V) XTS3043 Not used Not used Not used
P5-10 Power Transformer (AC220-230V) Not used Not used Not used XTS3046
P5-10 Power Transformer Not used XTS3048 XTS3048 Not used
(AC110V/120-127V/220V/240V)
P5-11 Fuse (FU1 : 10A/120V) REK1087 Not used Not used Not used
P5-11 Fuse (FU1 :T2.5A/250V) Not used Not used Not used REK1026
P5-11 Fuse (FU1 :T6.3A/250V) Not used REK1030 REK1030 Not used
P5-18 Strain Relief CM-22C AEC7317 AEC7317 CM-22B
P5-19 AC Power Cord VDG1075 XDG3010 XDG3010 VDG1077
P5-20 Fuse (FU2 : 8A/120V) REK1086 Not used Not used Not used
P5-22 Push Rivet AEC7025 Not used Not used Not used
P5-24 Rear Panel XNC3074 XNC3082 XNC3082 XNC3083
P5-25 Bonnet Case XZN3111 XZN3112 XZN3114 XZN3114

VSX-D510,VSX-D510-G
3
Part No.
Ref. No. Mark Symbol and Description VSX-D510 VSX-D510 VSX-D510-G VSX-D510-G Remarks
/KUXJI /SDPWXJI /BXJI /HLXJI
P5-30 NSP Heat Sink 0.4 ANH7109 XNH3022 XNH3022 XNH3022
P5-31 Top Cover XME3004 Not used Not used Not used
P5-33 Rubber Sheet AEB1111 AEB1111 Not used Not used
P5-35 NSP Fuse Card AAX7096 XAX3218 XAX3218 AAX7277
NSP Fuse Card Not used AAX7277 AAX7277 Not used No. 4
Insulator (Front side) Not used Not used PNW2766 PNW2766 No. 5
Fuse (FU2, FU3 :T2.5A/250V) Not used REK1026 REK1026 Not used No. 6
Voltage Selector Not used AKX-507 AKX-507 Not used No. 7
F.F.C(J22:3P/30V) Not used XDD3061 XDD3061 XDD3061 No. 8
Fan Motor Not used XXM3002 XXM3002 XXM3002 No.9
Fan Holder R4 Not used XNG3040 XNG3040 XNG3040 No.10
Heat Sink Assy Not used XNH3023 XNH3023 XNH3023 No.11
FRONT PANEL SECTION
P7- 6 Front Panel XMB3029 XMB3038 XMB3030 XMB3030
P7- 7 Sub Button XAD3068 XAD3068 XAD3069 XAD3069
P7- 9 Name Plate PAM1776 PAM1776 PAM1779 PAM1779
P7-11 Select Knob XAB3008 XAB3008 XAB3009 XAB3009
P7-12 Volume Knob XAB3011 XAB3011 XAB3012 XAB3012
P7-13 Power Button XAD3062 XAD3062 XAD3063 XAD3063
Power Button MG Not used AAD7442 AAD7491 AAD7491 No.12
P7-14 Sub Panel XAK3169 XAK3169 XAK3170 XAK3170
P7-15 Jog Button XAD3065 XAD3065 XAD3066 XAD3066
P7-18 Diplay Panel XAK3172 XAK3172 XAK3186 XAK3186
Notes : ÷The numbers in the remarks column correspond to the numbers on the “ EXPLODED VIEWS ”.
÷For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES”, “PCB PARTS LIST”, “2. SCHEMATIC DIAGRAM”
and “3. PCB CONNECTION DIAGRAM”.
EXPLODEDVIEWS
÷FRONT PANEL SECTION
Front Panel
Sub Panel
No.12
No.2
PPZ30P080FMC
GA

VSX-D510,VSX-D510-G
4
EXPLODEDVIEWS
D
L
K
O
O
H
M
JC
J
M
L
K
H
Rear Panel
Under Base
AMP&PRIMARY
ASSY
AMP INPUT
ASSY
No.4
No.6
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Screw
Screw
ABA7043
Screw
FBT40P080FZK
Screw
Screw_BBZ30P080FMC
Notes : No Indicated parts is
No.1
No.3
No.8
No.7
No.11
No. 9
No.10
Binder Assy
No.5
Heat Sink
Heat Sink Angle
Trans 3 Trans 1
Trans 2
ABA7043
Power Transformer
GB
O
÷EXTERIOR SECTION

VSX-D510,VSX-D510-G
5
CONTRAST OF PCB ASSEMBLIES
XWZ3403 and AWZ7468 are constructed the same except for the following :
TRANS 2 ASSY
F
B
Mark Symbol and Description Part No. Remarks
AWZ7468 XWZ3403
IC851, IC852 (1.6A) AEK7012 Not used
IC851, IC852 (4A) Not used AEK7018
AMP&PRIMARY ASSY
XWZ3374, XWZ3375 and XWZ3372 are constructed the same except for the following :
Mark Symbol and Description Part No. Remarks
XWZ3372 XWZ3374 XWZ3375
IC701, IC702 (125mA) AEK7020 Not used Not used
IC52 (315mA) Not used AEK7003 AEK7003
Q701 2SC4793 2SD1859X 2SD1859X
Q702 2SA1837 2SB1238X 2SB1238X
D605, D605, D633, D634 MTZJ16A-T MTZJ8.2A MTZJ8.2A
D721, D722, D723, D724 Not used S5688G-T S5688G-T
D751, D755, D757 Not used 1SS133 1SS133
D754 1SS133 Not used Not used
T51 STANDBY TRANSFORMER ATT7057 ATT7038 ATT7037
C613, C614, C637, C663, C664 Not used Not used CCCSL101J50
C701, C702 ACH7137 ACH7137 ACH7134
C751, C752, C755, C761, C762 CFTYA104J50 CFTYA224J50 CFTYA224J50
C753, C754, C756, C763, C764 Not used CFTYA224J50 CFTYA224J50
C757, C758, C759, C765, C766 Not used Not used CQMBA472J50
C769, C770 Not used Not used CKPUYB102K50
R51 RCN1080 Not used Not used
R711 RS2LMF392J RS2LMF332J RS2LMF332J
R701, R702 RD1/4PU562J RD1/4PU682J RD1/4PU682J
R703, R704 RD1/4PU183J RD1/4PU623J RD1/4PU623J
R707, R708 Not Used RD1/4PU184J RD1/4PU184J
CN751 SPEAKER TERMINAL 6-P XKE3007 AKE7061 AKE7061
CN752 SPEAKER TERMINAL 4-P XKE3006 XKE3005 XKE3005
51 1P AC SOCKET AKP1060 Not used Not used
52 3P CABLE HOLDER Not used 51048-0300 51048-0300
NSP 53 3PI TOP POST Not used AKC-081 Not used
CN784 10P SOCKET KP250NA10 KP250NA10 Not used
H701, H702 FUSE CLIP AKR7001 Not used Not used
H53–H56 FUSE CLIP Not used AKR7001 Not used
F
C
XWZ3384 and AWZ7493 are constructed the same except for the following :
REGULATOR ASSY
Mark Symbol and Description Part No. Remarks
AWZ7493 XWZ3384
D805– D808 S5688G-T Not used
F
E

VSX-D510,VSX-D510-G
6
XWZ3387 and AWX7382 are constructed the same except for the following :
AMP INPUT ASSY
F
F
Mark Symbol and Description Part No. Remarks
AWX7382 XWZ3387
IC251 Not used NJM4558D-D
Q257 Not used 2SA933S
Q251, Q256 Not used 2SC2878
Q252 Not used 2SD1858X
Q254 Not used KRA103M
Q253, Q255 Not used KRC103M
D251, D252 Not used 1SS133
D253 Not used MTZJ27D
D254 Not used MTZJ5.1B
C251 Not used CEANP470M25
C254 Not used CEAT101M25
C252, C253 Not used CKPUYF103Z25
R269 Not used RD1/4PU102J
R251- R255, R258, R259, R262, R266, R268 Not used RD1/4PU104J
R257 Not used RD1/4PU164J
R261 Not used RD1/4PU222J
R265 Not used RD1/4PU223J
R263 Not used RD1/4PU471J
R264, R267 Not used RD1/4PU472J
R260 Not used RD1/4PU754J
CN251 3P CONNECTOR Not used 52044-0345
CN254 17P CONNECTOR Not used 52044-1745
CN252 PLUG 3-P Not used KM250MA3L
CN253 16P SOCKET Not used KP200TA16L
CN290 17P CONNECTOR 52044-1745 Not used
CN291 16P SOCKET KP200TA16L Not used
FRONT ASSY
F
K
R407 Not used RS1/16S472J RS1/16S472J
R409 RS1/16S0R0J Not used Not used
R428 RS1/16S472J Not used RS1/16S472J
R429 Not used RS1/16S0R0J RS1/16S751J
Mark Symbol and Description Part No.
XWZ3336 XWZ3338 XWZ3339 Remarks
XWZ3338, XWZ3339 and XWZ3336 are constructed the same except for the following :

VSX-D510,VSX-D510-G
7
PCB PARTS LIST
Mark No. Description Part No.
MECHA ASSY (XWZ3358)
SWITCHES AND RELAYS
S591 ASG7014
CAPACITORS
C591, C592 CGSQYF103Z50
OTHERS
CN591 3P JUMPER CONNECTOR 52151-0310
TRANS 4 ASSY (XWZ3369)
SWITCHES AND RELAYS
IC891,IC892 PROTECTOR(630mA) AEK7006
D891 S1WB(A)60SD
CAPACITORS
C891, C892 CEAT471M35
OTHERS
CN891 3P CONNECTOR 52045-0345
VOLTAGE SELECT SW ASSY
SWITCHES
S51 VOLTAGE SELECTOR AKX1033
GA
GB
O

VSX-D510,VSX-D510-G
8
A
B
C
D
1234
1234
REGULATOR ASSY
(XWZ3384)
CN101
A1/3
CN302
H
EF
2/2F
BF E
2.1 AMP&PRIMARY (2/2), REGULATOR, AMP INPUT,TRANS1, MECHA SW and
TRANS4 ASSYS
2. SCHEMATIC DIAGRAM

VSX-D510,VSX-D510-G
9
A
B
C
D
5678
5678
LIVE
REK1026 (T2.5A)
ATT7037
• NOTE FOR FUSE REPLACEMENT
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
CAUTION -
CAUTION : FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491.315 FOR IC52 MFD, BY
LITTELFUSE INC.
AMP&PRIMARY
ASSY
(/HLXJI:XWZ3375)
B2/2F
G
AMP INPUT ASSY
(XWZ3387)
B1/2
NEUTRAL
AC POWER CORD
SDPWXJI : XDG3010
BXJI : VDG3010
HLXJI : VDG1077
TRANS1
ASSY
(XWZ3390)
GA GB
TRANS4 ASSY (XWZ3369)
MECHA SW ASSY
(XWX3358)
CN106
A1/3
CN601
B1/2
B1/2
CAUTION : FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491.630 FOR IC891 AND IC892
MFD, BY LITTELFUSE INC.
FAN MOTOR
POWER TRANSFORMER
FF
G
GB
GA
F
F
2/2F
B

VSX-D510,VSX-D510-G
10
A
B
C
D
1234
1234
SDPWXJI and
BXJI : REK1026 (T2.5A)
SDPWXJI and
BXJI : REK1026 (T2.5A)
SDPWXJI and
BXJI : ATT7038 AC POWER CORD
SDPWXJI,BXJI : XDG3010
POWER TRANSFORMER
LIVE
NEUTRAL
CAUTION : FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491.315 FOR IC52 MFD, BY
LITTELFUSE INC.
CN591
GA
VOLTAGE SELECT
SW (AKX-507)
AMP&PRIMARY ASSY (SDPWXJI and BXJI types : XWZ3374)
B 2/2F
VOLTAGE SELECT SW ASSY
(SDPWXJI, BXJI TYPE : XWZ3393)
O
SDPWXJI and
BXJI : REK1030 (T6.3A)
• NOTE FOR FUSE REPLACEMENT
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
CAUTION -
2.2 AMP&PRIMARY (2/2) and VOLTAGE SELECT SW ASSYS
O
2/2F
B

VSX-D510,VSX-D510-G
11
A
B
C
D
1234
1234
2.3 FRONT ASSY
VSX-D510/
SDPWXJI,BXJI
VSX-D510/
HLXJI
none
FRONT ASSY
(SPPWXJI, BXJI types : XWZ3338)
(HLXJI type : XWZ3339)
K F
F
K

VSX-D510,VSX-D510-G
12
A
B
C
D
1234
1234
3. PCB CONNECTION DIAGRAM
3.1 AMP INPUT,TRANS4 and MECHA SW ASSYS
(XNP3035-B)
(XNP3035-B)
SIDE A
(XNP3035-B)
AMP INPUT ASSY
SIDE A
GA
MECHA SW ASSY
FAN MOTOR
SIDE A
TRANS4 ASSY
GB
CN106
A
CN601
52
B
B
(XNP3036-C)
F F
POWER TRANSFORMER
GB
GA
F
F

VSX-D510,VSX-D510-G
13
A
B
C
D
1234
1234
3.2 VOLTAGE SELECT SW andTRANS1 ASSYS
O
G
(ANP7331-C)
TRANS3 ASSY
TRANS2 ASSY
J1 J2
B
SIDE A
POWER TRANSFORMER
TRANS1 ASSY
(HLXJI TYPE ONLY)
220-230V
220-230V
240V
DB825EB0
240V
Line Voltage can be changed by the following modification:
1. Disconnect the AC power cord.
2. Remove the cover.
3. Change the connection wire from TRANS 1 ASSY to
AMP&PRIMARY ASSY (Terminal No. J1) as follows.
Voltage Terminal No.
220-230V J1 of TRANS 1 ASSY
240V 240V terminal of power transformer
4. Stick a line voltage label on the rear panel.
Description Part No.
220V label AAX-193
240V label AAX-192
Line Voltage Selection
(ANP7331-C)
SIDE A
VOLTAGE
SELECT SW ASSY
(BXJI and SDPWXJI
TYPES ONLY)
J12 J11 J13
B
O
G