Pioneer PDP-S41 User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
RRV3445
T – ZZM JULY 2006 Printed in Japan
PDP-S41
PDP-S41XTW/E5
SPEAKER SYSTEM
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to
properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the
warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk
trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65

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1.REASSEMBLY AND DISASSEMBLY PRECAUTIONS
The grille ASSY is attached to the baffle by its bosses and
double-sided self-adhesive tape.
To detach it, first remove the packing(SEC2098) on the top of
the unit and packings(SEB1302) inserted between the baffle
and the cabinet L(R).
*Be careful not to damage the grille ASSY by bending too much.
To re-attach it, first press it to the baffle using new double-sided
self-adhesive tape.
Grille ASSY
Baffle
Grille ASSY
Baffle
Next, insert packings(SEB1302) between the baffle and the
cabinet L(R) . Then, attach new packing(SEC2098) on the top
of the unit.
Packing
SEB1302
Packing
SEB1302
SPEAKER SYSTEM (BACK SIDE)
Then pry it open little by little by inserting a flat blade screw-
driver (covered with a cloth) into the slot between the grille
ASSY and the baffle.
Grille ASSY
Cloth
Screwdriver(-)
Baffle
Slot
Grille ASSY
Packing (SEC2098)
Packing (SEC2098) Packing (SEC2098)
(7)
(7)
(7)
(7)
Top View
Grille ASSY
Side View
Tape (SEH1091)
Tape (SEH1091)
Tape (SEH1093)
Tape (SEH1093)
Baffle

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The woofer(L) is attached to the baffle by 4 internal screws.
To detach it, unfasten the 2 screws on the back of cabinet C.
Then, unfasten the 11 screws on the front of cabinet C and 12
screws on the front of cabinet L. Do the same for the woofer(R).
When attaching, the plus terminal should be facing inward.
The tweeter is attached to the baffle by 2 internal screws.
To detach it, unfasten the 2 screws on the back of cabinet C.
Then, unfasten the 11 screws on the front of cabinet C and 12
screws on the front of cabinet L. Do the same for the woofer(R).
When attaching, the plus terminal should be facing upward.
It is hard-wired between the input terminal and the network
ASSY. When detaching the Network ASSY, swing to pull it
out.
Network ASSY
1
2
1
Input terminal
To re-attach them, fasten screws as follows.
1 2 3 4 5 6 7
10 12
13
11
8
14 15
9

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2.EXPLODED VIEW
2.1 PACKING
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
NOTES:
Inst.Manual Set Accessories Set
Bracket ASSY(L) Bracket ASSY(R) Bracket ASSY(C)
35
41
26
40
12
37
39
19
36
44
44
5
33
43
38
43
1
42
Tape
33
34
45
Tape
Tape
Tape
8
11
9
10
Tape
Tape
6
7
Tape
2
3
14
16
15
17 13
18
21
23
22
24
20
25
27
30
29
28
31
32

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NSP 1 Inst. Manual Set SME3745
2 Polyethylene Bag S2 SHL1437
3 Operating Instructions SRD1332
(English, French, German,
Italian, Duch, Spanish)
4 •••••
NSP 5 Accessories Set SME3753
6 Speaker Wire SDS1191
7 Polyethylene Bag S1 SHL1439
NSP 8 Screws Set SME3754
9 Screw SBA1269
10 Hexagon Lench SEX1028
11 Polyethylene Bag S0 SHL1438
12 Bracket ASSY(L) SXG1114
NSP 13 Label(L) SAK1024
14 Gasket SED1138
15 Gasket SED1147
16 Gasket SED1148
17 Gasket SED1157
NSP 18 Bracket L SNA1471
19 Bracket ASSY(R) SXG1115
NSP 20 Label(R) SAK1025
21 Gasket SED1138
22 Gasket SED1149
23 Gasket SED1150
24 Gasket SED1157
NSP 25 Bracket R SNA1472
26 Bracket ASSY(C) SXG1116
27 Gasket SED1151
28 Gasket SED1152
29 Gasket SED1153
30 Gasket SED1154
31 Gasket SED1158
NSP 32 Bracket C SNA1473
33 Form Pad(Side) SHA2548
34 Form Pad(C-T) SHA2549
35 Form Pad(C-M) SHA2550
36 Form Pad(C-B) SHA2551
37 Protection Sheet S5 SHC1850
38 Protection Sheet S3 SHC1851
39 Protection Sheet(R) SHC1852
40 Protection Sheet(L) SHC1853
41 Protection Sheet(C) SHC1854
42 Packing Case SHG2767
43 Packing Bag S2 SHL1450
NSP 44 Label Serial SRW1112
NSP 45 CS ASSY SMW1953
PACKING PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

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2.2 CS ASSY
12
46
14
12
12
17
35
27
29
12
20
30
47
28
4
40
9
24
39
9
24
36
49
24
5
24
22
46
46
14
25
46
28
47
30
20
12
29
3
37
9
24
9
24
36
49
43
44
13
45
10
11
11
33
42
15
16
15
19
34
12
48
12
6
31
32
21
32
31
6
12
15
16
15
34
19
12
48
32
23
32
26
18
43
18
7
8
36
1
2
115
86.5
1470
27
35
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CS ASSY PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
NSP 1 Baffle SNK2938
2 Grille ASSY SMG1880
NSP Grille Cloth SAS1619
NSP Gasket SEC2095
NSP Gasket SEC2096
NSP Felt SED1146
Tape SEH1091
NSP Tape SEH1092
NSP Grille Frame SMH1118
NSP Cosmetic Frame SNK2940
NSP 3 Cabinet ASSY L SXG1110
NSP Insert Nut M5 SBN1062
NSP Cabinet L SNK2933
NSP 4 Cabinet ASSY R SXG1111
NSP Insert Nut M5 SBN1062
NSP Cabinet R SNK2934
NSP 5 Cabinet ASSY C SXG1113
NSP Insert Nut M5 SBN1062
NSP Cabinet C SNK2939
6 Network ASSY SWN1779
NSP 7 Gasket SEC2074
NSP 8 Gasket SEB1299
9 Packing SEB1302
NSP 10 Gasket SEC2092
11 Gasket SEC2076
NSP 12 Gasket SEB1300
NSP 13 Felt SED1130
14 Tape SEH1091
NSP 15 Gasket SEC2086
NSP 16 Gasket SEC2087
NSP 17 Gasket SEC2093
18 Gasket SEC2083
NSP 19 Gasket SEC2078
NSP 20 Felt SED1127
NSP 21 Gasket SEC2097
NSP 22 Gasket (Packing) SEC2098
NSP 23 Gasket SEC2099
NSP 24 Gasket SED1156
25 Tape SEH1093
NSP 26 Acoustic Absorbent SMT1331
NSP 27 Acoustic Absorbent SMT1333
NSP 28 Acoustic Absorbent SMT1334
NSP 29 Acoustic Absorbent SMT1335
NSP 30 Acoustic Absorbent SMT1336
NSP 31 Acoustic Absorbent SMT1338
NSP 32 Acoustic Absorbent SMT1339
NSP 33 Acoustic Absorbent SMV2230
NSP 34 MDF Bar SLX1165
NSP 35 Paper Tube 26 SMR1403
36 Input Terminal SKX1098
NSP Spring SBH1003
NSP Terminal SKF1064
NSP Terminal SKF1065
NSP Case SNK2909
NSP Lever (Black) SNK2910
NSP Lever (Red) SNK2911
NSP 37 Caution Label SRR1021
38 •••••
NSP 39 Label Serial SRW1111
NSP 40 Model Label SAN3938
41 •••••
42 Speaker H132DC65-51F
43 Speaker FK26AP32-55L
44 Screw BPZ30P080FTC
45 Screw BPZ35P080FTC
46 Screw BPZ35P140FTC
47 Screw BPZ35P120FTC
48 Screw BPZ40P350FTC
49 Screw BPZ35P120FTB
Network ASSY (SWN1779)
3.SCHEMATIC DIAGRAM
1.8 µF/100 V
C
L
0.9 mH
BLUE
WHITE
RED
WHITE
WOOFER
TWEETER
INPUT