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Piusi F1398000B User manual

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Bulletin M0188 EN - Rev. 0CONTROL PANELFOR DISPENSERSCONTROL PANELFOR DISPENSERS
MC BOXMC BOX
ENGLISHUSE AND MAINTENANCE MANUAL
2ENDownloaded from www.Manualslib.com manuals search engine
3TABLE OF CONTENTSA.DECLARATION OF CONFORMITY ...............................B.FIRST AID RULES .........................C.GENERAL ......................................D.SAFETY INSTRUCTIONS ..............D.1SAFETY RULES ........................D.2TRANSPORT, HANDLING AND UNPACKING .....................D.3DISPOSAL ................................E. USING AND LOOKING AFTER THE MANUALS ..............................E.1IDENTIFICATION PLATE ..........F.DESCRIPTION OF MAIN PARTS ..F.1CONTROL SYSTEM .................G.TECHNICAL SPECIFICATIONS ....G.1PERMITTED USES ...................G.2CONTROL SYSTEM PERFORMANCE .......................G.2METERING PRECISION............G.3ABSORBED POWER ................4556677889101010101010H.INSTALLATION ..............................H.1GENERAL .................................H.2ELECTRICAL CONNECTIONS..I.COMMISSIONING .........................I.1ELECTRICAL POWER SUPPLY..I.2STATION CONFIGURATION ....I.3DISENGAGING THE “MC” SYSTEM ..........................I.4METER CALIBRATION ..............L.EVERY DAY USE ............................L.1FUEL DISPENSING ..................M.ROUTINE MAINTENANCE ............M.1“MC” CONTROL SYSTEM ........M.2TROUBLESHOOTING ..............N.SPECIAL MAINTENANCE .............N.1CHECKING AND REPLACING FUSES ......................................O.MC BOX SPARE PARTS ................P.MANUFACTURER AND SERVICE DATA .............................. 1010101616161718181920202022222323ENDownloaded from www.Manualslib.com manuals search engine
4DECLARATION OF CONFORMITY CERTIFIESThe undersigned, representing the following manufacturerthat the equipment described below:complies with the following directives:description:model:DIESEL FUEL DISPENSER MC BOXPIUSI S.p.A.46029 Suzzara (Mantova) ItalyLow-Voltage Directive (and subsequent amendments)2006/95/CEElectromagnetic Compatibility (and subsequent amendments)2004/108/CESuzzara, 01/11/2008Otto Varini, Chairman
The MC BOX dispensing units described in this manual are for professional use only.ADECLARATION OF CONFORMITY EN
5BFIRST AID RULES CGENERALPersons who have ingested toxic liquids.Whenever fuel has been swallowed, do not induce vomiting, but have the injured person drink large quantities of milk or water.MC BOX Electronic Panels are designed for the private distribution of fuel (or other liquids). All of the models in the series are characterised by the same form for which the MC BOX is known: a solid metal structure, high-accuracy measurements in the dispensed product and PC software that is designed for simplicity. This electronic panel allows you to control and monitor private use fuel consumption via a fuel dispenser with pump and flow meter. The MC system consists of a multi-user panel, dedicated software and the option to connect to a PC.Persons who have suffered electric shock.Disconnect the power source, or use a dry insulator to protect yourself while you move the injured person away from any electrical conductor. Avoid touching the injured person with your bare hands until he is far away from any conductor. Immediately call for help from qualified and trained personnel.IN ALL CASES, SEEK MEDICAL ATTENTION IMMEDIATELY
Keyreader
CONTROLLED UNITS
RSC converterRemote printer
Pulse meterExternal nozzleswitchTank levelgaugePump unit
Remote PC connectionPC interface(optional)
DATA MANAGEMENTUP TO 80 OR 120 USERSThe MC BOX System has the ability to:• Switch the pump on;•Recognise authorised users;•Preset the dispense quantity;•Manage the pulse meter;•Manage an external level switch that turns off the pump in the event of minimum flow level;•Operate an external nozzle switch;•Connect directly to a PC;•Connect to an external printerEN
The panel is easy to install and is adequately protected. The wiring connections can be easily accessed. The group can also be supplied with a meter, to be installed together with the pump.SpecificationsPanel with dual display, keyboard and i-button reader. The electric box can be opened, allowing easy access to the wiring. Maximum power supply: 6.5 amps.Optional•PC Software with dedicated RS converter or i-button reader to export data.•I-button keys for users.•High-accuracy oval gear flow meters.Performance• 80 or 120-user capacity (depending on model), managed via password or i-button key.•Total consumption calculation for defined periods for each user.•Local memory that can store data until the last 255 dispenses.•Vehicle identification and mileage tracking option.•Dispensing date and time control.•Dedicated software that allows you to print dispense data for each user.•Ability to manage up to 16 control panels with one single software.•Key reader with USB plug for exporting data.•RS converter with USB plug for direct connection to the PC via cable (up to 1000 m).DSAFETY INSTRUCTIONS All the MC BOX models have been designed and built according to applicable EEC directives relating to essential safety and health requirements.Page 4 of this manual shows a copy of the manufacturer's DECLARATION OF CONFORMITY.6D.1SAFETY RULES
Electrical Precautions. There are dangerously high voltages inside the unit. Only qualified and authorized technical personnel are allowed to open the fuel unit.Permitted Uses. The unit must always be used for the purpose intended. Follow the instructions listed in the chapter Instructions for Use.Service. Service of the dispenser must be performed by qualified personnel.EN
When the machine is not used, whether it is packed or unpacked, it must be stored in a place protected from the weather (rain, damp, sun, etc.) and from dust.To remove the cardboard packaging, use a pair of scissors or cutters, being careful not to damage the appliance. Fully open the packaging and take out the MC BOX so that it can be taken to the place of final installation. Packaging parts (cardboard, wood, cellophane, etc...) must be placed in specific containers and not left lying around or within reach of children, as these represent a potential risk hazard. They must be disposed of according to the regulations applicable in the country of use.Check the integrity of the machine by making sure the shipped parts are not damaged in any way that could affect safety and operation. In case of any doubts, do not start the appliance but contact the manufacturer's after-sales service.Should the device be demolished, its parts and components should be entrusted to a firm that specialises in the disposal and recycling of industrial waste. Please note:DISPOSAL OF PACKING MATERIAL:the packaging is made of biodegradable cardboard and can be sent to companies for the normal recovery of cellulose-based packaging.DISPOSAL OF METAL COMPONENTS:metal parts, whether paint-finished or in stainless steel, can be consigned to scrap metal collectors.DISPOSAL OF ELECTRIC AND ELECTRONIC COMPONENTS:these have to be disposed by companies that are specialised in the disposal of electronic components, in accordance with the instructions of 2002/96/EC (see text of Directive below).INFORMATION REGARDING THE ENVIRONMENT FOR CLIENTS RESIDING WITHIN THE EUROPEAN UNION:D.2TRANSPORT, HANDLING AND UNPACKING D.3DISPOSAL7172260146
256
22MC BOX is shipped inside stackable cardboard packaging.DIMENSIONS OF PACKAGING:TOTAL WEIGHT:WEIGHT OF PACKAGING:h=400 mm/l = 290 mm/p=200 mm5.386 Kg0.482 KgEuropean Directive 2002/96/EC requires that all equipment marked with this symbol on the product and/or packaging not be disposed of together with non-differentiated urban waste. The symbol indicates that this product should be disposed of separately from regular household waste streams. It is the responsibility of the owner to dispose of these products as well as other electric or electronic equipment by means of the specific refuse collection structures indicated by the government or the local governing authorities.DISPOSAL OF OTHER PARTS:Other components, such as pipes, rubber gaskets, plastic parts and wires, must be disposed of by companies specialising in the disposal of industrial waste.EN
EUSING AND LOOKING AFTER THE MANUALS This manual is common to all MC box models and illustrates the main characteristics of the various models, providing information on:• electrical and mechanical installation• first start up operations• daily useThis manual DOES NOT cover other aspects such as:• configuration and operation of the Control systemFor these aspects, refer to the specific manuals which accompany each station model.For the installer's convenience, all supplied manuals are grouped together in an envelope. This collection of manuals represents an integral and essential part of the product and, according to the provisions of directive EEC 89/392, must be given to operators and maintenance staff in order to comply with the obligations relating to training/information referred to in directive EEC 89/391.Carefully read the instructions contained in these manuals, as these are most important for installation safety, operation and maintenance.The manufacturer shall not be responsible for damage caused to persons, to property or to the product that derive from improper use.Look after this manual carefully in a place protected from damp, heat, dust, oils, greases, etc., as it will be useful for future reference and consultation. Do not remove, tear or amend any parts of the manual for any reason. In case of loss or damage, ask the manufacturer for a copy, quoting the manual code.This manual must always remain with the machine; in the event of the machine being sold, it must be given to the new user.The MC BOX has an identification plate that reads:• Model• Serial number / Year of manufacture• Technical Specifications• CE mark 8The company reserves the right to change MC BOX features and specifications at any time.WARNINGE.1IDENTIFICATION PLATEMANUFACTURERPRODUCT CODE (see table)YEAR OF MANUFACTURETECHNICAL SPECIFICATIONS (see table)“CE” MARKSERIAL NUMBERPRODUCT NAMEMC BOXVn: 230 VFn: 50/60In stand-by: 40 mAPulser Max. Freq.: 60 HzPulser Duty Cycle: 20%-80%IMotor Max: 6.5 AIP 55YEAR 2008Read instructionM0187 - M0188
CODE F1398000B
LOT NUMBER0000001CERTIFIED COMPANYUNI-EN ISO 9001PIUSI S.P.A.SUZZARA(MN) ITALYEN
9Before installing, always make sure the dispenser model is correct and suitable for the available power supply (voltage / frequency).WARNINGClient reference code DescriptionNominal current consumption in stand-by mode at 25°C ambient temperature Power supply fuse on electronic boardNominal power supply (Voltage)Nominal frequency (Hz)Max. motor current (A)Motor fuse F1398000BMC BOX 230V80 USER40 mA100 mA T (Rit.)40 mA100 mA T (Rit.)80 mA200 mA T (Rit.)150 mA1 A T (Rit.)75 mA1 A T (Rit.)230 Vac230 Vac110 Vac12 Vdc24 Vdc50/60 Hz6.5 A8 A T (Rit.)50/60 Hz6.5 A8 A T (Rit.)50/60 Hz7.0 A8 A T (Rit.)50 ASized according to the power of the connected DC 12V motor, but must NOT exceed 60 A (automotive) Sized according to the power of the connected DC 24V motor, but must NOT exceed 30 A (automotive) 25 AMC BOX 230V120 USERMC BOX 110V120 USERMC BOX 12V120 USERMC BOX 24V120 USERF1398005AF1398003AF1398001AF1398002AMC BOX230 Vac - 50/60 Hz80 userMC BOX230 Vac - 50/60 Hz120 userMC BOX110 Vac - 50/60 HzMC BOX12 VdcMC BOX24 VdcFDESCRIPTION OF MAIN PARTS The MC BOX is designed for the private dispensing of fuel.Recognised for their ease of use and maximum safety, MC BOX dispensers are reliable, high-performing, quick to install and ready-to-use.Equipment and features are:• Sturdy, lockable metal box with hinged door; • Electronic Control Panel with:-Dual display -Membrane keyboard -Recognition and access control system with electronic key, allowing for a simple man-machine interface.The electronic panel is also equipped with other out-facing interfaces, such as:-Pump ignition control -Nozzle contact input command -Level contact input command -RS485 output for PC connection (subject to software installation and available drivers) ENDownloaded from www.Manualslib.com manuals search engine