Planet Lighting FOCUS User manual

SEA CAGE LIGHTING SYSTEM
Installation and User Manual
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FOCUS

CONTENTS
1.0 Introduction
1.1 Glossary Of Terms
1.2 Graphic Signs and Symbols Used in this Manual
1.3 Warnings and Safety Notices
1.4 Warranty and Liabilities
1.5 Structural Changes or Variations
1.6 Operator Qualifications
1.7 Environmental Considerations
2.0 General Information
2.1 Product Definition
2.2 Focus Overview
2.3 Uno Overview
2.4 Uno Panel Overview
2.5 Key Features
2.6 Electrical Details
3.0 Installation
3.1 Uno Panel Assembly
3.2 Uno Housing Installation
3.3 Focus Sea Cage Light Installation
3.4 Electrical Installation (QUALIFIED SERVICE PERSONNEL ONLY)
4.0 Operation
4.1 Normal Operation
4.2 Uno Indicator Button Status
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4.3 Uno Secondary Voltage Monitor (SVM)
5.0 Maintenance
5.1 Maintenance Task Schedule
5.2 Maintenance Task Definition
6.0 Product Removal
7.0 Storage
8.0 Spare Parts
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1.0 Introduction
Please read this manual carefully before proceeding to install or operate the Product.
User safety
The Product information and warnings described in this document are likely to assist in the protection of the Service Personnel
and the Operator from injury, however these should not be relied on as the only reference or processes for user and personnel
safety. Operators and Service Personal should also follow their local and workplace safety processes and Organisations strive
to improve upon safety processes with their sta. Where there is conflicting or confusing advice or an absence of relevant
information, we recommend seeking out further advice or instruction from a supervisor, supplier or another suitable expert.
Conformity
The manufacturer declares that this Product is suitable for use in underwater fish farming industries.
Validity of manual
This installation manual is valid for the following models:
• Focus 600 sea cage light
• Uno
• Uno Panel
Customer service and support
Please contact your supplier for any further details you may require regarding the Product including its packaging, transport,
installation and for any requests for technical and electrical diagrams. You can also contact Planet Lighting directly at: support@
planetlighting.com
Planet Lighting
Tamarind Drive Bellingen
NSW 2454 Australia
Phone + 61 (0)2 6659 5600
Fax + 61 (0)2 66552121
[email protected]
www.planetlighting.com
Copyright
The reproduction and translation, including partial, of any of this manual is forbidden without written permission from Planet
Lighting.
Translations
The original language of this manual is English. For all other translations, reference must be made to the original manual
language.
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1.1 Glossary of terms
TERM DEFINITION
PRODUCT The equipment to which this manual refers includes the following: Focus sea cage
light, Uno integrated housing, driver and control unit, and the Uno Panel. For ease of
description, this manual may refer to this equipment as the “Product”.
WE / US The manufacturer and company Planet Lighting.
OPERATOR Person handling the equipment (e.g. professional aquaculture personnel, non-expert
person assisting the aquaculture processes).
RESPONSIBLE ORGANIZATION Entity accountable for the use and maintenance of the equipment (e.g. an aquaculture
farming operation). Preparation and training are included in use.
SERVICE PERSONNEL Individuals or entities accountable to the responsible organisation that install,
assemble, maintain or repair the equipment. In certain circumstances, the safety of
such persons depends on their knowledge and training and ability to take appropriate
precautions when gaining access to hazardous parts of the Product assembly. By
way of example only, the following professional figures are deemed as SERVICE
PERSONNEL:
• Mechanical or Structural Engineer (for the suspension works)
• Electrical Engineer, or other Electro-technical expert qualified to work as an
electrician (for the electrical works)
• Technician (employee of manufacturer or distributor) trained by Planet Lighting to
conduct in-field refurbishments.
1.2 Graphic signs and symbols used in this manual
The following safety measures and warnings should be observed during Product installation, use and servicing.
To emphasize their importance, a number of safety precautions are repeated throughout the manual. Follow the safety
precautions before using or repairing the Product. Carefully abiding by the safety precautions improves the ability to use the
Product safely and correctly and helps prevent incorrect maintenance which could be hazardous and cause damage. The safety
measures are approximate and not exhaustive; the Operator, the Responsible Organization and the Service Personnel must
develop their capacities to upgrade and integrate them.
Indications such as DANGER, WARNING and CAUTION, preceded by the symbol
!
indicate the level of risk to which the
SERVICE PERSONNEL, the RESPONSIBLE ORGANISATION and the PRODUCT could be exposed.
DANGER: indicates an immediately hazardous situation which could result in death or serious injuries.
WARNING: indicates a potentially hazardous situation that could result in death or serious injuries.
CAUTION: indicates a potentially hazardous situation which could result in moderate or light injuries and Product damage.
!
This triangular symbol together with the explanation alongside (shown above) indicates the type of hazard
to be dealt with.
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1.3 Warnings and safety notices
TERM DEFINITION
!CAUTION
This manual is an integral part of the Product, subsequent amendments and
supplements. Read and keep this manual close to the Product.
!CAUTION
Planet Lighting disclaims all liability for any injury to persons or damage to things
caused by the Product having been installed by persons who are not “SERVICE
PERSONNEL”.
!CAUTION
The RESPONSIBLE ORGANIZATION is entirely responsible for Product installation
activities. No costs or responsibilities relating to the installation and/or commissioning
of the Product may therefore be traced back and/or in any case attributed to Planet
Lighting.
!CAUTION
!CAUTION – Poor Earth Management Can Cause
Severe Corrosion by Electrolysis
The electrical system at the farm site must adequately manage the electrical earth for
all devices. Any damage caused to the Product as a result of poor earth management
will not be warranted.
!CAUTION
!CAUTION – Risk of Product Damage
DO NOT ‘HOT SWAP’ LIGHTS. Ensure the Uno housing is completely powered OFF
before swapping Focus lights or checking for connector issues. If you are concerned
about startling fish, an Uno soft-stop should be used before a light swap.
!DANGER
!DANGER – Risk of Electric Shock
The electrical system at the farm site must conform to the applicable local standards,
and any national regulations. A master switch must be installed with fuse or thermal
magnetic circuit breaker to be able to interrupt power to the Product.
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TERM DEFINITION
!DANGER
!DANGER – Risk of Permanent Eye Damage
DO NOT look into the light fitting when powered. The LED emits extremely bright light
which can cause damage to the retina. Lights should be operated underwater only.
!DANGER
!DANGER – Authorised Service Personnel ONLY
ONLY AUTHORISED SERVICE PERSONNEL should carry out maintenance on Planet
Lighting products. For your safety, always follow your workplace policy or procedure or
contact a supervisor if you are unsure.
!DANGER
!DANGER – Risk of Electric Shock
Power o equipment IMMEDIATELY if signs of damage. If equipment is suspected
damaged by machinery or force, operators should take steps to ensure the system is
completely powered o before commencing salvage, fault finding or repair actions.
!DANGER
!DANGER – Risk of Burns or Permanent Injury
Do Not Run Light Out-Of-Water
DO NOT operate the Product out-of-water under any circumstances. The Focus sea
cage light is designed to run UNDERWATER ONLY. Open water under 20°C is required to
maintain a compliant running temperature. The heat sink is NOT designed to cool when
operated out-of-water. Operation out-of-water may lead to BURNS or PERMANENT
INJURY. Operation out-of-water can also damage the product and void warranty.
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1.4 Warranty and liabilities
Planet Lighting disclaims all liability with regard to unreliable Product operation in any of the following cases:
• Installation, authorised modifications and repairs have not been performed by SERVICE PERSONNEL.
• The Product has not been used for its intended purpose and in conformity with these operating instructions.
• The Product is run whilst out of water.
• The electrical system supplying the lights does not deliver an input voltage within the range specified.
• The electrical system supplying the lights does not comply with local laws and regulations.
• The electrical system does not adequately manage the electrical earth, thus causing corrosion via electrolysis.
• Where modifications or adjustments have been made to the Product without permission from us.
• Where the Focus light has been connected to or powered by a device other than a device manufactured by us and
designed for the Product.
1.5 Structural changes or variations
No arbitrary structural changes, modifications or variations to the Product are permitted without prior written authorisation
of Planet Lighting. In case of the Product having been tampered with, the warranty shall be invalidated and the manufacturer
disclaims all liability for any injuries or damage caused to the OPERATOR, the RESPONSIBLE ORGANISATION and the SERVICE
PERSONNEL.
1.6 Operator qualification
The following qualification requirements are based on the definitions given under the ‘Glossary of Terms’ (section 1.1) The
qualification requirements for various tasks relating to the Product are as follows :
Installation: SERVICE PERSONNEL
Use: OPERATOR
Cleaning: OPERATOR
Routine maintenance: SERVICE PERSONNEL
Special maintenance: SERVICE PERSONNEL
Disposal: RESPONSIBLE ORGANISATION and SERVICE PERSONNEL
1.7 Environmental Considerations
Packaging
Cardboard boxes containing Product. Dispose of these in compliance with national directives applicable for waste disposal.
Transport and Storage
Product transport is done by land, sea or air. The Product must be packaged, transported and stored (warehoused) in a dry
premises within the following range:
Temperature (°C): -15 / +60
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Place of installation
The environment where the Product is started up must have the following characteristics:
Air Temperature (Uno housing only) (°C): -40 / +40
Water Temperature (lighting fitting only) (°C): -15 / +25
Recycling
Design of the Product takes into account the materials used in the manufacture of components. This is to ensure when it reaches
its end of life, the disposal method with the lowest or least negative impact, on human health and the environment is selected.
Unlike the sources of traditional light, LED’s do not contain mercury, toxic gases, filaments or fragile parts. Due to the fixture
being over 95% recyclable and there being no Bulbs/Globe changing during the Focus life of >36,000 hours, your environmental
footprint will be significantly reduced.
When your Product reaches the end of its life, contact Planet lighting or our local agents to learn about recycling options. The
Focus light must be disposed of properly according to local laws and regulations.
2.0 General information
This installation manual describes how to install, operate and maintain the Focus sea cage lighting system components from
Planet Lighting (referred to throughout this document as the ‘Product’). Prior to installation please carefully read through all the
instructions in this manual.
2.1 Product definition
The Product is the Focus sea cage lighting system and its components, a state of the art underwater LED aquaculture lighting
system. The Product is designed to deliver the highest performance in the most compact and light weight package available.
The Product’s robust, lightweight and highly ecient design provides a fish lighting solution which is easy to use and limits
maintenance to deliver class-leading low operational costs and headache-free operation.
Manufacturer
The Product is designed and manufactured in Australia by award-winning lighting manufacturer, Planet Lighting (established
1911). Planet Lighting is a renowned worldwide supplier of cutting edge solid state lighting devices, primarily for aquaculture,
architectural and medical applications. We have a proven track record in supplying LED sea cage lighting solutions since 2012
and have a constant commitment to product improvement. We would like to hear from you, should you have any enquiry,
comment or special lighting need. We are proud to support our products with great service and a long warranty.
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Mains power in
Kevlar reinforced
PUR marine cable with
built-in strain relief
Focus Sea Cage Light
• Total of 4 x 600W Focus lights
per panel
• Dedicated Uno per Focus light
Uno
• All-in-one driver,
controller and housing
Uno Panel
• Toolless mounting of up to
4 Uno housings per panel
Pictured: Focus Sea Cage Lighting System Overview
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System Components
The Focus system is made up of three (3) main component groups: the Focus sea cage light, the Uno, and the Uno Panel. In the
following sections we will define each of these groups in greater detail.
Focus
High performance underwater sea cage light
Uno
All-in-one housing, driver, and controller unit
Uno Panel
Holds up to 4 Uno housings.
Please note, contact us or your supplier regarding
bracket solutions for your sea cage.
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2.2 Focus - Component Overview
The Focus sea cage light is an exceptionally compact, high performance and robust underwater light with a beam distribution
optimised for fish production.
Solid borosilicate cast lens
5083 aluminium face plate
5083 aluminium body
IP68 Cable Gland
Kevlar reinforced PUR cable
Acetal support rod
Suspension rope
Cable strain relief loop
Zinc anode for
corrosion protection
Pictured: Focus Sea Cage Light Features
Specifications
Weight 2.4 kg
Size 125 mm (W) x 215 mm (H)
Cross-sectional area 13600 mm2
Beam distribution Circular 120˚
Power consumption (W) 600
DC Output Voltage Range 190 - 230V DC
DC Output Operating
Current Range 0.2 - 2.4A
Features
• Superior LED technology designed for
the sea cage
• Ultra compact and lightweight form
• Ultimate eciency of up to 150
lumens per watt
• Focused, downwelling 120° beam
angle light creates a more natural
environment for fish and improves
eciency
• Ultra durable and low maintenance
with robust, anti-corrosion features
and materials
• Plug & Play simplicity - designed for
easy use with our remote gear Uno:
a slimline, all-in-one driver, controller
and housing.
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2.3 Uno - Component Overview
Uno is an ultra compact all-in-one housing, controller unit and easily replaceable power supply for the Focus sea cage light.
Precision engineered and made in Australia, Uno is exceptionally robust yet slimline and lightweight. Uno features advanced
added safety features and salmon-appropriate soft start & stop built in.
Dual layer protection
• Outer physical barrier:
6061 aluminium housing
• Inner barrier:
ingress protection to IP68
AC input power
(connects to AC Plug Board
located on Uno Panel)
Built in Controller with
Secondary Voltage Monitor
Indicator button
Machined top bracket
with integrated carry
handle
Full toolless mounting support
(see Uno Panel)
DC light output
Ingress Protection Cap (IPC)
Slimline design does not
intrude even on narrow
walkways
Pictured: Uno
Specifications
Weight 5.2 kg
Size 168 mm (W) x 460 mm (H) x 51 mm (D)
Indicator Light Blue LED
Input Voltage 90-305 Vac
(or 127-250Vdc if DC Primary)
DC Output Socket 1 x 3 pin with blue dust cap
See installation section for further electrical detail.
Features
• Slimline design keeps walkways clear
• Lightweight design for easy handling
• Robust purpose-built enclosure with
superior thermal management
• Advanced IP68 water ingress
protection and design
• Built in Secondary Voltage Monitor for
added safety
• Preprogrammed soft start and manual
soft stop
• Easy installation. Plug & Play operation
with our Focus sea cage light.
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2.4 Uno Panel - Component Overview
Designed and manufactured specifically for Uno, Uno Panel holds up to 4 Uno housings. Each Uno Panel may have one or two
supply circuits (see our AC plug board options) and is available with a range of clamps and bracket kits to secure to any sea cage
design.
IP68 AC Plug Board and connections are
protected inside a removable cover.
AC Plug Board
Secure cable strain relief
with drip loop design
Uno Panel holds up to
4 Uno housings
AC Plug Board cover
AC Input power
Toolless install and removal
Features
• Purpose-built for Uno;
holds up to 4 Uno housings.
• Toolless mounting for easy
Uno install and removal
• Robust, weather-resistant HDPE
• Lightweight and easy to handle
• Supports secure strain relief
• Available with a range of clamps and
bracket kits to suit any sea cage
Uno Panel complete with 4 Uno housings
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2.5 Key Features
Strain Relief and Cable Management
The Focus sea cage lighting system comes equipped with a high quality dual strain relief system and smart cable management to
support system durability and reliability.
Cable strain relief loop
Strain Relief
Integrated strain relief for enhanced
cabling protection from housing to
light.
Uno Panel Cable Management
Uno Panel provides 2 sets of drip
loops when correctly installed: One
drip loop set for the AC supply cables
(black) and another for the lighting
cables (orange). This design provides
additional protection from water
ingress, as water will run down the
cable away from the connections to
the bottom of the drip loop.
Light cable drip loop
(Uno to Focus light)
Uno AC input cable drip loop
(Uno to AC Plug Board)
Carabiner secures Focus
light cable to Uno Panel
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Cables
Focus is designed to endure tough sea cage conditions. Our custom cable specification has been developed to ensure the utmost
durability, with a thick TMPU (PUR) outer sheath around a Kevlar wrap.
PUR marine grade cable
Ultra strong and flexible custom specified
cabling featuring extra-thick polyurethane
wall, Kevlar wrap for tension relief and a
conductor at 1.5mm2(exceeds class 5).
Built-in Controller
Uno is an all-in-one housing, controller and driver for the Focus sea cage light. The controller within an Uno housing provides a
preprogrammed Soft Start function as well as a Manual soft stop. See below and section 4.0 Operation for more details.
Preprogrammed Soft Start
Soft start is provided as standard, to benefit fish health. When powered on, the Uno controller runs a dimming program starting
at 10% of maximum output. Brightness is slowly increased at a linear rate to 100% over 30 minutes. While the soft start program
is running, the Uno indicator button will pulse from DIM to BRIGHT to indicate ramp up mode. When soft start is complete, the
indicator button remains steady on at full brightness.
Manual Soft Stop
A manual soft stop feature dims the lights from BRIGHT to OFF over a 5 minute period. The soft stop feature is useful for bringing
lights down gently before powering the system o, for example in preparation for net cleaning activities, or before divers enter
the water.
Uno indicator button indicates
current lighting status.
Built-in Controller with
Soft Start and Soft Stop
Preprogrammed soft start and manual soft
stop come standard to help prevent fish
stress. The Uno indicator button indicates the
current lighting status: Soft Start or Soft Stop
mode by pulsing DIM to BRIGHT or BRIGHT to
OFF, and full brightness achieved by STEADY
ON.
PUR marine grade cable provides
ultra durability and reliability
Kevlar wrap
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Secondary Voltage Monitor (SVM)
Uno includes a safety feature called a Secondary Voltage Monitor (SVM). If the voltage monitor detects an out of voltage range
condition, it will disable the lighting circuit and flash its indicator in error mode. See 4.0 Operation to 4.3 Uno Indicator Button
Status to confirm your Focus light state as well as troubleshoot abnormal operation.
Uno Secondary Voltage Monitor (SVM)
The built-in Secondary Voltage Monitor (SVM) is
designed to monitor output voltage operations
of the driver and indicate if a voltage range
error was detected. In this event the indicator
will flash rapidly in ERROR mode, and the
connected light will be disabled.
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Easy Installation, Storage and Removal.
Every component of the system is compact and lightweight for safe and easy handling while installing, removing or servicing the
equipment.
Heavy Duty. Without the Heavy Lifting
A Focus light and an Uno housing pack and
ship together in a stackable, collapsible
crate. The crate can be reused for easy
handling when installing, removing, storing
or servicing the equipment.
Pictured: Focus light, Uno housing and cabling pack
neatly into individual stackable crates.
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2.6 Electrical Detail
General Electrical Warnings
!DANGER: If you observe faulty or damaged electrical equipment, and if it is safe to do so, turn OFF.
!DANGER! Risk of burns and permanent injury. Do not run lights out-of-water. Ensure the Focus light is submerged
before operating the light or commencing any maintenance.
!
WARNING: Water ingress through damaged or improperly fitted Ingress Protection Caps can cause electrical hazards.
Ensure caps are tightly fitted to avoid water ingress.
Uno [UH1]
Specifications Per Uno Unit
Weight: 5.2 kg
Dimensions: 168 mm (W) x 460 mm (H) x 51 mm (D)
Indicator Lights: Blue LED indicator
DC Output Sockets: 1 x 3 pin with blue Ingress Protection Cap. Product code: H-CFB-600
Power: Each unit draws maximum 600W
Schematic 1
Uno Only Section 3.2
Uno
L
E
N
DC Secondary
AC Primary
Wiring Schematic
AC Input Specifications
PARAMETER VALUE NOTES
Input Voltage (V) 90-305Vac 90-305Vac (or 127-250Vdc if DC Primary)
Input Frequency (Hz) 47-63 Hz
Leakage Current (mA) 0.7 IEC60598-1; 240Vac/ 60Hz, grounding eectively
Input AC Current (A) 5.0 Measured at 100% and 120 Vac input.
2.5 Measured at 100% and 230 Vac input.
Inrush Current (A2s) 4.7 At 220Vac input, 25°C cold start,
duration=7.64 ms, 10%Ipk-10%Ipk. See Inrush Current Waveform for the details.
Power Factor 0.9 At 100-277Vac, 60%-100% Load (360-600W)
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3.0 Installation
3.1 Uno Panel Assembly
!
DANGER: Risk of electric shock – Mains AC Input Connection by Authorised Service Personnel ONLY. Ensure that Mains
Power AC is turned OFF and disconnected BEFORE attempting installation and before handling the AC Plug Board. Ensure
that all unused plug board outlets have Ingress Protection Caps securely fitted.
The Uno Panel is shipped flat-packed and requires assembly. Use the following steps and diagram for assembly. All parts for
assembly are provided and include:
• 8 x screws
• 8 x short drop nose pins (Uno)
• 2 x long drop nose pins (AC Plug Board)
1. Insert 2 x short drop nose
pins per Uno mounting block.
3. Secure the bottom bracket with 2 x
screws per Uno mounting block.
4. Remove plug board cover and insert
AC Plug Board(s). Ensure Ingress
Protection Caps are fitted securely and
replace the plug board cover securing
with the drop nose pins.
2. Insert 2 x long drop nose
pins for plug board cover.
Uno mounting
block
(4 in total per
Uno Panel)
!DANGER – Risk of Electric Shock.
Mains AC Input Installation by Authorised
Service Personnel ONLY. Ensure Mains
power is OFF and disconnected before
handling plug board. Ensure Ingress
Protection Caps are securely fitted.
NOTE! Ensure
drop nose pins
are inserted in the
correct orientation
to enable correct
locking function.
See open / insert
position (right).
Drop nose pin in
open / insert position THIS WAY
UP
Pictured: Uno Panel assembly (exploded view).
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