Plymold Z000000601 User manual

Installaon Manual
Outdoor
Aluminum Plank Furniture
Z000000601
Revised 01/30/20

Aluminum—Plank Furniture Page 2 of 6
Unpacking Your Shipment
Unpack and idenfy each component in each box that you received. If your shipment is missing parts, please contact Plymold.
Center Pin Anchor
1/4” x 2 3/8”
Hex Head Cap Screw
3/8‐16 x 4 1/2” L
Washer 3/8”
Nyloc Nut 3/8‐16
Hex Head Cap Screw
5/16‐18 x 1 1/4” L
Washer 5/16”
Nyloc Nut 5/16‐18
Tek Screw #8 x 3/4”
Phillips Panhead Floor Angle
Hardware
Thorogrip Cement ‐2 per post
Nail In Anchor
1/4” x 1 1/2”
Oponal Bench/Chair Anchoring Kit
(Order Separately)
Floor Fastening
Umbrella
Fasten Top to Base
Components
Table Base—Grout In
Table Base—Bolt Down Table Top—Sizes Vary
Chair
Bench

Page 3 of 6
Assembly grout in table base
Step 1: Locang and Cung Floor Holes
a. Determine furniture layout.
b. Mark hole locaons on floor.
c. Using a core drilling machine and a 5” diameter drill bit, drill 7” deep holes in the floor where
you marked.
d. Remove the core from the floor by inserng a chisel or a screw driver into the bit path in the
cement and pound it unl the core snaps loose.
e. Mix a small poron of Thorogrip cement.
f. Pour Thorogrip cement into each hole unl a depth of 6” has been reached.
g. Let pad harden before moving on.
Pad 6” Deep
Step 2: Seng and Leveling Post
a. Place post core drilled hole in floor to verify flange is flush with floor.
b. Place wedges under flange if needed to level and plum post.
Note:WedgesNotSupplied.
c. Using a string line as a guide, place Posts as needed.
Step 3: Cemenng Posts
a. Aer all posts have been leveled and wedged, mix cement per instrucons
inside the Thorogrip container.
b. Remove table post, using a funnel or flexible container, fill holes 3/4 full.
Place post back in hole, verify level and plum of post.
c. Let concrete set overnight before use.
d. Clean posts.
Aluminum—Plank Furniture
* This product is designed for installaon into normal weight concrete.

Page 4 of 6
Assembly bolt down table base
Step 4: Mark floor locaons
a. Layout your table bases according to your layout
b. Ensure that posts are oriented square to desired table layout. Run a string or line
to help with and alignment.
c. Mark floor fastener locaons in floor plate.
Step 5: Secure table posts to floor
a. Move you table base offto the side.
b. Drill a 1/4” diameter hole a minimum of 2‐1/2” deep hole in the cement at the marked locaons.
c. Blow out the dust from the holes.
d. Place the post over the pre‐drilled locaons, lining up the holes with the pre‐drilled holes. Preset the
nut and washer for desired embedment and insert the anchor through the fixture into the hole
e. Hammer center pin unl it is aligned with the top of the bolt.
f. Tighten nut .
Aluminum—Plank Furniture
Aach top to table base
Step 6: Aach top to table base
a. Set top onto your table base.
b. Fasten top to the table top plate of base using a (4) 5/16”‐18 x 1 1/4” Hex Head cap screw, (8) 5/16”
washers and (4)5/16‐18 nyloc nuts. See Image for orientaon of hardware.
Nut
Washer
Washer
Bolt Base Side
Table Top Side
* This product is designed for installaon into normal weight concrete.
b. d. e. f.

Page 5 of 6
Floor Fasten Bench (Oponal Kit)
Aluminum—Plank Furniture
Step 8: Floor Fasten Bench (go to step 9 for chair)
a. Set your bench in the final desired locaon.
b. Trace the outside of each leg onto the concrete. Move bench offto the side and draw an ‘X’ to mark center of each
marked leg. ‘X’ indicates where you will drill your hole.
c. Drill a 1/4” diameter hole a minimum of 1‐3/4” deep in the cement at marked locaons.
d. Blow out dust from holes.
e. Place the floor angle over pre‐drilled locaons, lining up the angle hole with pre‐drilled hole.
f. Insert anchor assembly through mounng hole n fixture and into anchor hole in concrete
g. Tap gently unl head of anchor body is set ghtly against top face of angle. Gently hammer the pin flush to expand
the body. Do not overdrive pin into body as this could damage the anchor.
h. Place bench back leg over the top of the angle brackets.
i. Install (4) #8 x 3/4” philips head tek screw though the bench leg into angle bracket to secure it in place.
Bench Leg
Step 7: Remove Glides
a. Place bench/chair face down on a protecve surface to prevent damage
b. Use a somallet to drive a screw driver through face of the glide. Rotate screw
driver in a circular moon prying the cap upward to remove it from the leg.
* This product is designed for installaon into normal weight concrete.

Page 6 of 6
Floor Fasten Chair (Oponal Kit)
Step 10: Clean furniture and protect unit unl ready for use.
Aluminum—Plank Furniture
Step 9: Floor Fasten Chair
a. Set your bench or chair in the final desired locaon.
b. Place angle up inside the foot of each of your 4 legs.
c. With chair sing on ground so angles are square with ground. Install (4) 1/4” washers and (4) #8 x 3/4” philips
head tek screw though the chair leg into angle bracket to secure it in place.
d. Mark locaons of holes in brackets onto your cement. Set chair aside.
e. Drill a 1/4” diameter hole a minimum of 1‐3/4” deep in the cement at marked locaons.
f. Blow out dust from holes.
g. Place the floor angle over pre‐drilled locaons, lining up the angle hole with pre‐drilled hole.
h. Insert anchor assembly through mounng hole in fixture and into anchor hole in concrete
i. Tap gently unl head of anchor body is set ghtly against top face of angle. Gently hammer the pin flush to expand
the body. Do not overdrive pin into body as this could damage the anchor.
Chair Leg
* This product is designed for installaon into normal weight concrete.
1/4” Washer
used as spacer