Pneumatic Division R10 Installation and maintenance instructions

2. The upstream pipe work must be clear of accumulated dirt and
liquids.
3. Select a Regulator location as close as possible to the equipment
being protected.
4. Install Regulator so that air flows into port labelled “IN” on body.
5. Gauge ports are located on both sides of the Regulator body for
your convenience. It is necessary to install a gauge or socket pipe
plugs into each port during installation.
Operation
1. Before turning on the air supply, engage the R10 Adjusting
Knob by pushing down. Turn R10 Adjusting Knob or R11
T-handle counterclockwise until the compression is released from
the Pressure Control Spring.
2. Then turn R10 Knob or R11 T-handle clockwise and adjust
regulator to desired downstream pressure. This permits pressure
to build up slowly in the downstream line.
3. To decrease regulated pressure settings, always reset from a
pressure lower than the final setting required. Example, lowering
the secondary pressure from 550 to 410 kPa (80 to 60 PSIG) is
best accomplished by dropping the secondary pressure to 350
kPa (50 PSIG), then adjusting upward to 410 kPa (60 PSIG).
4. When desired secondary pressure setting has been reached, pull
the R10 Knob up or tighten the R11 Lock Nut to lock this pressure
setting.
Maintenance
To clean regulator, it is not necessary to remove the unit from the
airline. Use a filter in line prior to the regulator to keep the air supply
clean. If using compressed air to blow dry, be sure to wear appropriate
eye protection. Wipe parts clean with soapy water or denatured
alcohol. Torque Spring Cage and Bottom Plug before using.
Caution: Never use solvents like carbon tetrachloride,
acetone or thinner to clean parts.
Introduction
Follow these instructions when installing, operating, or servicing the
product.
Application Limits
These products are intended for use in general purpose compressed
air systems only.
Operating Pressure Maximum kPa PSIG bar
2068 300 21.0
Operating Temperature Range (40° to 150°F) 4°C to 66°C
ANSI Symbol
Installation
1. The Regulator should be installed with reasonable accessibility for
service whenever possible – repair service kits are available. Keep
pipe or tubing lengths to a minimum with inside clean and free of
dirt and chips. Pipe joint compound should be used sparingly and
applied only to the male pipe – never into the female port. Do not
use PTFE tape to seal pipe joints – pieces have a tendency to
break off and lodge inside the unit, possibly causing malfunction.
Also, new pipe or hose should be installed between the Filter /
Regulator and equipment being protected.
!
Pneumatic Division
Richland, Michigan 49083
269-629-5000
Installation & Service Instructions:
IS-R10-R11/M3
R10 & R11 General Purpose
Regulators
ISSUED: November, 2008
Supersedes: September, 2006
Doc. #ISR10R11M3, EN #080848, Rev. 4
!
WARNING
Product rupture can cause serious injury.
Do not connect regulator to bottled gas.
Do not exceed maximum primary pressure rating.
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnectairsupplyanddepressurizeallairlinesconnectedtothis
productbeforeinstallation,servicing,orconversion.
• Operatewithinthemanufacturer’sspeciedpressure,temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Serviceaccordingtoprocedureslistedintheseinstructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• Afterinstallation,servicing,orconversion,airandelectricalsupplies
(when necessary) should be connected and the product tested for
proper function and leakage. If audible leakage is present, or the
product does not operate properly, do not put into use.
• Warningsandspecicationsontheproductshouldnotbecoveredby
paint,etc.Ifmaskingisnotpossible,contactyourlocalrepresentative
forreplacementlabels.
!
SafetyGuide
For more complete information on recommended application guidelines, see
the Safety Guide section of Pneumatic Division catalogs or you can download
the PneumaticDivisionSafetyGuide at: www.parker.com/pneumatics
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED
ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from The Company, its subsidiaries
and authorized distributors provide product and/or system options for further
investigation by users having technical expertise. It is important that you
analyze all aspects of your application, including consequences of any failure
and review the information concerning the product or systems in the current
product catalog. Due to the variety of operating conditions and applications for
these products or systems, the user, through its own analysis and testing, is
solely responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements of the
application are met.
The products described herein, including without limitation, product features,
specifications, designs, availability and pricing, are subject to change by The
Company and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION
IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS.
CONTACT YOUR LOCAL REPRESENTATIVE.
!

R10 & R11 General Purpose Regulators IS-R10-R11/M3
Service
Caution:Disconnect orshutoffairsupplyandexhaustthe
primary and secondary pressures before servicing unit.
TurningtheadjustingknoborT-handlecounterclockwisedoes
notventdownstreampressureonnon-relievingregulators.
Downstream pressure must be vented before servicing
regulator.
 Caution:Greasepacketsaresuppliedwithkitsforlubrication
ofseals.Useonlymineralbasedgreaseoroils.Donotuse
synthetic oils such as esters. Do not use silicones.
Note: Afterservicingunit,turnonairsupplyandadjustregulator
tothedesireddownstreampressure.Checkunitforleaks.If
leakage occurs, do not operate - conduct repairs and retest.
Servicing Regulator -(RefertoFigure1)
1. Engage the R10 Adjusting Knob by pushing down. Turn R10
Adjusting Knob counterclockwise until the compression is released
from the Pressure Control Spring.
2. On the R11, loosen Lock Nut and turn R11 T-handle
counterclockwise until the compression is released from the
Pressure Control Spring.
3. Remove the Bonnet Assembly by unscrewing the Bonnet from the
Body.
!
!
Figure 1
Lightly grease with provided lubricant.
Inspect for nicks, scratches, and surface imperfections.
If present, reduced service life is probable and
future replacement should be planned.
Clean with lint-free cloth.
2.35
(59,7)
+
-
P
E
P
A
T
N
T
6
3
5
4
7
9
5
U
L
L
L
O
C
K
3.47
(88,1)
4.83
(122,5)
2.35
(59,7)
6.08
(154)
1.25
(31,8)
1.36
(34,5)
Knob
Spring Cage (Bonnet) - Torque:
13.6 to 15.8 Nm (120 to 140 in. lb.
)
Adjusting Screw Assembly
Control Spring
Spring, Return
Diaphragm Assembly
(Includes Upper Diaphragm Plate
& Lower Diaphragm Button
Inner Valve
Assembly (Poppet)
Body
Bottom Plug
O-ring
Bottom Plug - To rque:
3.9 to 5.1 Nm (35 to 45 in. lb.)
T-handle Adjusting Screw
Lock Nut
Spring Button
Control Spring
Spring, Return
Diaphragm Assembly
(Includes Upper Diaphragm Plate
& Lower Diaphragm Button
Inner Valve
Assembly (Poppet)
Body
Bottom Plug
O-ring
Spring Cage (Bonnet) - Torque:
13.6 to 15.8 Nm (120 to 140 in. lb.)
Bottom Plug - Torque:
3.9 to 5.1 Nm (35 to 45 in. lb.)
4. Remove Diaphragm Assembly from Bonnet Assembly.
5. Remove Bottom Plug, Bottom Plug O-ring, Poppet Assembly, and
Return Spring.
6. Clean and carefully inspect parts for wear or damage.
If replacement is necessary, use parts from service kits.
7. Lubricate O-rings with grease found in service kits.
R11
R10
SAR10Y57
Panel Mount
Bracket Kit
Dimensions
R10
R11
Replacement Parts
Part Number Description
R10Y54 Adjusting Knob
SPR-387 “A” Range Control Spring, 0 to 25 PSI (0 to 1.7 bar)
SPR-388 “B” Range Control Spring, 0 to 60 PSI (0 to 4.1 bar)
SPR-389 “C” Range Control Spring, 0 to 125 PSI (0 to 8.5 bar)
SPR-390 “D” Range Control Spring, 0 to 250 PSI (0 to 17 bar)
F10Y103-1 Bottom Plug O-ring (Standard) (+X8)
F10Y103-2VT Bottom Plug O-ring (Viton)
R10Y2-Z5 Bottom Plug (Brass)
R10Y2-P Bottom Plug (Plastic)
R10X51 Panel Mount Nut
R10Y57 Panel Mount Bracket
SPR-391-1 Return Spring
Service Kits Available
Part Number Description
CKR10Y Spring Cage Kit (Includes Adjusting Screw, Spring
Cage, & Adjusting Knob)
RKR10Y Relieving Repair Kit (Standard)
(Includes:
Diaphragm Assy,
Inner Valve Assy,
& Bottom Plug
O-ring)
RKR10YX64 Relieving Repair Kit (Viton)
RKR10YX8 Relieving Repair Kit (EPDM)
RKR10KY
Non-Relieving Repair Kit (Standard)
RKR10KYX64 Non-Relieving Repair Kit (Viton)
RKR10KYX8 Non-Relieving Repair Kit (EPDM)
SAR10Y57 Panel Mount Bracket Kit (Includes Panel Mount Nut &
Panel Mount Bracket)
CKR11Y Spring Cage Kit (Includes Spring Cage, Lock Nut,
Adjusting Screw Assembly, & Spring Button)