Polaris SLX W004699D User manual

ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
ÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓÓ
PARTS MANUAL PN 9915576 and MICROFICHE PN 9915584 9/99
SLX
Model #W004699D
INT’L SLX
Model #W004699I


TABLE OF CONTENTS
SLX W004699D and INT’L SLX W004699I
Parts Manual
A
AIR VENT B8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B
BATTERY BOX B7. . . . . . . . . . . . . . . . . . . . . . . .
BILGE PUMP B13. . . . . . . . . . . . . . . . . . . . . . . . . .
C
CARBURETOR C5-6. . . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM B9. . . . . . . . . . . . . . . . . . . .
CRANKCASE C1. . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT & PISTON C3. . . . . . . . . . . . . .
CYLINDER & MANIFOLD C2. . . . . . . . . . . . . . .
D
DECALS A9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE SYSTEM B3. . . . . . . . . . . . . . . . . . . . . . .
E
ELECTRICAL BOX B11-12. . . . . . . . . . . . . . . . . . . . .
ENGINE FOGGING SYSTEM C10. . . . . . . . . . . .
ENGINE MOUNTING B2. . . . . . . . . . . . . . . . . . .
EXHAUST SYSTEM B6. . . . . . . . . . . . . . . . . . . .
F
FRONT STORAGE COMPARTMENT A8. . . . .
FUEL SYSTEM A11. . . . . . . . . . . . . . . . . . . . . . . .
F
FUEL TANK A10. . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL/WATER SEPARATOR C9. . . . . . . . . . . . .
H
HULL and BODY A5-7. . . . . . . . . . . . . . . . . . . . . .
M
MAGNETO C7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
O
OIL PUMP C4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL TANK A13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P
PART NUMBER INDEX C11-14. . . . . . . . . . . . . . . . .
PROPULSION B4. . . . . . . . . . . . . . . . . . . . . . . . .
S
SEAT A12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTING MOTOR C8. . . . . . . . . . . . . . . . . . . .
STEERING A14-B1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
T
TOOL KIT B14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRIM PACKAGE B5. . . . . . . . . . . . . . . . . . . . . . .
W
WATER INLET B10. . . . . . . . . . . . . . . . . . . . . . . . .
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

2000 SLX and INT’L SLX WATERCRAFT SPECIFICATIONS
CAPACITIES
Fuel Tank
Reserve Fuel Tank
Injection Oil Reservoir
12.5 US Gallons (47.3 L)
N/A
5 Quarts (4.73 L)
CARBURETION
Gas Type
Carburetor Type and
Number
Carburetion idle speed
Carburetion Intake
Scavenging System
Regular Unleaded,
87 Octane or
Oxygenated 89 Octane
3-40 mm, CDK
1250 +/– 50 RPM
Reed Valve
Loop Charged
COOLING
Cooling System Type
Overheating Warning
Water Cooled,
Thermostat - Pop Off;
Self Draining; Direct
Flow from Propulsion
Warning Light//RPM
Limit
DIMENSIONS
Rider Capacity/Load Limit
Length, Overall
Width, Overall
Height, Overall
Draft, Stationary, Unloaded
Dry Weight
Hull Design
Hull Material
Top Deck Material
Rub Rail Material
Front Bumper Material
Front Storage Capacity
Under Seat Rear Storage
1-2 Persons
400 lbs (182 kg)
108.5″(275.69 cm)
47.5″(120.65 cm)
39.5″(100.33 cm)
6″(20.32 cm)
555 lbs. (251 kg)
Modified “V”
SMC
RTM
PVC
TPO
0.76 cu. ft.
Standard
ELECTRICAL
Alternator Output
Ignition System Type
Spark Plug Type
Spark Plug Gap
Starting System
Ignition Timing; BTDC
Battery
8.5 amp/60W
@ 4500 RPM
CDI, Flywheel Magneto
NGK BPR8ES
.028″(0.7 mm)
Electric Starter
18°
12V, 19A
ENGINE
Engine Type
Induction Type
Exhaust System
Lubrication Type
Oil Type
Number of Cylinders
Bore
Stroke
Displacement
Compression Ratio
(Full Stroke)
Compression Ratio
(Effective)
Maximum Power (approx.)
Maximum Torque
RPM Limiter Operation
Polaris 2-Stroke
Case Reed
Water Cooled/Injected
Oil Injection
Polaris TC-W3 or Injection
3
81 mm
68 mm
1050 ccm
11.5
6.7
120 hp
94 @ 6000 RPM
6700 RPM +/– 50
PERFORMANCE
Cruising Range at Full
Throttle
Fuel Tank Reserve
55 miles (88.51 km)
Instrumentation Warning
PROPULSION
Impeller
Propulsion System
Jet Pump Type
Impeller Rotation
(from rear)
Transmission
Coupling Type
Pivoting Angle of Nozzle
Minimum Water Level for Jet
Pump
Impeller Diameter
3 Blade Swirl, 17-25
Jet drive
Single Stage Axial Flow,
PBM w/4″ext.
Counterclockwise
Direct Drive
Rubber
30 degrees
2 feet (60 cm)
5.83″(14.80 cm)
PolarisIndustriesInc.reservestherighttomakechangesindesignandspecificationsand/ortomakeadditionsorimprovementstoitsproducts
without notice.

2000 POLARIS WATERCRAFT PUBLICATION NUMBERS
MODEL MODEL # OWNER’S
MANUAL PARTS
MANUAL PARTS
MICROFICHE ASSEMBLY
INSTRUCTIONS
SLX W004699D 9915574 9915576 9915584 9915592
INT’L SLX W004699I 9915574 9915576 9915584 9915592

A5
HULL and BODY
SLX W004699D and INT’L SLX W004699I
34
15
18
24
23
17
10
3
19
25
20 22
2
16
1
6
45
21
26
32
37
12
13
7
8
9
30
14
9
7
6
4
5
28
29
11
32
31
33
33
11
27
35
36
11

A6
HULL and BODY
SLX W004699D and INT’L SLX W004699I
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1060125 1 Plug,Bilge
2 7511882 2 Screw
3 1060126 2 U-Bolt
4 7555870 6 Washer, Rubber Dish
5 7555839 2 Washer, Flat
6 7542133 2 Nut,Nylok
7 7542454 2 Nut
8 7552607 2 Washer, Lock
9 7555846 4 Washer, Flat
10 5020753 1Plunger, Latch
11 7661042 21 Rivet
12 5432718 1Receptacle,SeatBase
13 5811555 1Gasket,Receptacle
14 7661039 2 Rivet
15 5211865 1 Plate,Hook,Console
16 7516609 2 Screw
17 2653011 1 Latch,Console
18 5432660-1095 1Lid, Console
19 5333612 1Pin,Hinge
20 5432645 1Hinge,Console
21 7041660 1Spring,Torsion,Console
22 5521430 1Seal,Console
23 5811552 1Gasket,Hook, Console
24 5432661 1Hook,Latch, Console
25 5432829-133 1Box, Glove, Bright White
26 5811565 1Seal, Glove Box
27 5411664 1Grommet,Deck, Wire Harness
28 7077479 1Decal - Fuel Off/On
29 7077480 1Decal- Oil Recommendation
30 2670150 1Strap,Bow
31 7080598 1Strap,Cable
32 5433496 2Duct, Air Inlet
33 7080766 2Clamp,Hose
34 5411545 2Gasket, Air Inlet
35 7080138 4Cable Tie
36 7080464 2Anchor, Cable Tie
37 5433220 2Flange, Air Inlet
9/99

A7
HULL and BODY
SLX W004699D and INT’L SLX W004699I
1
83
13
17
28
16
5
10
27
7
9
6
24
19
2
17
14
30
12
31
11
25
26
18
18
5
5
15
4
5
29
22
23 521
20
4
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5811928-070 1 Pad, Footwell, Rear, LH
2 5811926-070 1 Pad, Footwell, Center, LH
3 5811932 1 Pad, Footwell, Front, RH
4 7515174 6 Screw
5 7555839 26 Washer, Flat
6 5433572 1 Cross Member, Deck
7 5811931 1 Pad, Footwell, Front, LH
8 5811927-070 1 Pad, Footwell, Center, RH
9 5811929-070 1 Pad, Footwell, Rear, RH
10 5811905-070 1Pad,Boarding
11 5432653-070 1Handle,Grab
12 5433571 1Bucket,Storage, Rear
13 5431823 2Spacer, Mirror
14 7515129 2 Screw
15 7078311 1 Decal - Warning,Seat/Engine
16 7542133 4Nut,Nylok
17 5431994-070 25 Plug, Bumper, Rear
18 7621511 25 Rivet
19 5411304-070 1Bumper, Front
20 7555838 2Washer, Lock
21 7517551 6 Screw
22 5433573-070
5433574-070 1
1Cowl,Port
Cowl,Starboard
23 7661040 4 Rivet
24 5811440 12 Washer
25 7515198 12 Screw
26 5432274-070
5432275-070 1
1Sponson,LH
Sponson,RH
27 5521487-070 2Rail, Rub
28 5433584-070
5433585-070 1
1Bumper, Corner, LH
Bumper, Corner, RH
29 5521538-070 1Rail, Rub, Rear
30 5811557 1Gasket,Bucket, Rear
31 ––––––– 1Fitting,Thru-Hull
(See Bilge Pump Pg. B13, Ref. 1) 9/99

A8
FRONT STORAGE COMPARTMENT
SLX W004699D and INT’L SLX W004699I
12
1
3
5
6
21
22
32
15
14
8
28
23
24
17
31
25
27
9
16 20
13
7
16
26
29
10
11
18
19
18
11
10
30
2
33
4
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2653012 1 Latch,Compartment Door
2 5432786-070 1 Windshield
3 5433120-277 1 Door,Compartment
4 7517551 2 Screw
5 7515198 4 Screw
6 5521428 1 Seal,Door
7 5433504 1 Bracket,Hinge
8 7555839 8 Washer, Flat
9 7542133 4 Nut,Nylok
10 7542334 2 Nut
11 7552610 2 Washer, Lock
12 7710456 1Ring,Retaining
13 5432711 1Hinge,Compartment
14 7041675 1Spring,Gas
15 5411391 1Boot, Gas Spring
16 1500130 2Stud, Ball, Swivel Mount
17 5241909 1Bracket,Mount, Gas Spring
18 7552615 4Washer, Lock
19 7512056 2 Screw
20 7661026 1 Pin,Hinge
21 5811597 1Seal,Hinge, Front
22 7515127 4 Screw
23 7555838 4 Washer, Lock
24 7555836 4Washer, Flat
25 5432707 1Bucket,Storage, Front
26 5811556 1Gasket,Bucket,Front
27 7621452 4 Rivet
28 5811643 2 Bumper, Compartment Door
29 7512045 2 Screw
30 7555837 4 Washer, Flat
31 5211740 1Plate,FireExtinguisher
32 1060114
5431841
5431842
1
1
1
Asm.,FireExtinguisherContainer
Container, Fire Extinguisher
Cover, Fire Extinguisher
33 7511882 5 Screw
9/99

A9
DECALS
SLX W004699D and INT’L SLX W004699I
1
12
11
8
34
6
10
6
3
RH
LH
5
7
2
5
10
7
9
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
2201681 1Kit - ‘00 SLX Decals
(Incl. All Decals Except Seat Decals)
2200891 1Kit - Vinyl DecalApplication
(For Seat Decal)
1 7073865 1 Decal - Caution, Capsize
2 7077812 1 Decal - Coast Guard Exemption
3 7078541-133 2 Decal - “POLARIS”, Seat
4 7078595 1 Decal - MFD, Instrument w/Trim
5 7078494 2 Decal- “POLARIS”, Compartment Door
6 7078495
7078496 1
1Decal - Compartment Door, LH
Decal - Compartment Door, RH
7 7077777 1 Decal - Star Emblem
8 7077768 1 Decal - Warning, Refueling
9 7077479 1 Decal - Fuel Off/On
10 7078497
7078498 1
1Decal - Side Wall, LH
Decal - Side Wall, RH
11 7078260 1Decal - Fire Extinguisher
12 7078379 1Decal - Dash Warning
9/99

A10
FUEL TANK
SLX W004699D and INT’L SLX W004699I
20
9
4
19
11 15
10 16
6
8
7
3
1
5
2
17
13 14
18
12
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512045 5 Screw
2 5810858 1 Gasket, Sending Unit
3 2410105 1 Sender/Pick-up,Fuel
4 5432769 1 Tank, Fuel
5 5333114 4 Bushing, Fuel Tank
6 7555834 4 Washer
7 7552610 4 Washer, Lock
8 7515365 4 Screw
9 7080451 1 Clamp,Hose
10 5411390 1Hose, Fuel Fill
11 7080439 1Clamp,Hose
12 5433621 1 Nut
13 5811492 1 Seal, Fuel Inlet
14 5433553 1Inlet,Fuel
15 5411305 1Seal, Fuel Cap
16 2520177 1Cap,Fuel, Ratchet
17 7080442 2Coupling, End, Fuel Cap Chain
18 7080710 1Chain,Bead
19 7511873 1 Screw
20 7621229 1 Rivet
9/99

A11
FUEL SYSTEM
SLX W004699D and INT’L SLX W004699I
1
2
3
4
5
6
7
915
11
12
10
16
6
7
7
7
6
14
14
6
13
17
77
88
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7516302 1 Screw
2 7555840 1 Washer, Flat
3 5432836-070 1 Knob, Fuel Valve
4 5431451 1 Nut
5 7052159 1 Valve, Fuel On/Off
6 7080476 12 Clamp, Hose
7 8450046-1525 AR Line,Fuel
8 7080482 2 T-Clip
9 ––––––– 1 Separator, Fuel/Water (See Fuel/Wa-
ter Separator Pg. C9, Ref. 4)
10 7052111 1Fitting, Tee
11 5410682 2Grommet,Vent
12 7080483 1Cable Tie
13 7051015 1Valve, Check
14 7080138 2Cable Tie
15 7052118 1Valve, Vacuum Check
16 ––––––– 1Sender/Pick-Up,Fuel
(See Fuel Tank Pg. A10, Ref. 3)
17 7052075 1Fitting, Tee
11/98

A12
SEAT
SLX W004699D and INT’L SLX W004699I
8
14
3
12
9
4
11
10
5
13
16
15
1
2
6
7
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
2200891 1Kit - Vinyl DecalApplication
(For Seat Decal)
1 ––––––– 1 Decal - Seat, “POLARIS”
(See Decals Pg. A9, Ref. 3)
2 7547105 2 Insert,DoubleThreaded
3 5521457 6 Bumper, Seat
4 7621403 6 Rivet
5 5431358 1 Handle,Latch
6 7555836 2 Washer, Flat
7 7555838 2 Washer, Lock
8 7515123 2 Screw
9 7555839 2 Washer, Flat
10 5431357 1Plate,Latch, Bottom
11 5211314 1Plate,Latch
12 7042036 1Spring,Latch
13 5431359 1Plate, Latch, Top
14 5521429 1Seal,Seat
15 5521424 1Trim, Seat
16 2682544-303
2682333-303 1
1Asm.,Seat
Cover, Seat 9/99

A13
OIL TANK
SLX W004699D and INT’L SLX W004699I
13 12 11
15
20
3
10
4
5
2
8919
18
6
1
75
7
14
14 8
16 17 16
21
22
23
24
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5432843 1 Cap, Oil Tank
2 7621511 4 Rivet
3 5433601 1 Inlet, Oil
4 5811554 1 Gasket, Oil Inlet
5 7080772 2 Clamp,Hose
6 7052130 1 Elbow, 90 Degree
7 7080476 2 Clamp,Hose
8 8450003-1525 AR Line,Fuel
9 7052118 1 Valve, Vacuum Check
10 5211866 1Plate, Mount, Oil Tank
11 7555961 2Washer, Interlock
12 7555836 2Washer, Flat
13 7515143 2 Screw
14 7080307 2 Clamp, Hose
15 2530015 1 Filter
16 7080474 2 Clamp, Hose
17 8450059-150 AR Line,Fuel
18 5432768 1Tank, Oil
19 2410079 1Sender, Oil Level
20 5433636 1Hose, Oil Fill
21 7621229 1 Rivet
22 7080710 1 Chain, Beaded
23 7517241 1 Screw
24 7080442 2 Coupling, End
9/99

A14
STEERING
SLX W004699D and INT’L SLX W004699I
33
34
13
20
21
1415
22
8
32
27
11
9
2
1
25
12
23
7
30
24
28
31
18
6
5
6
29
35
36
16 17
26
19
16
10
34
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3280307 1 Gauge,Multi-Function
2 8450070-235 1 Pitot Line, Formed End
3 4010245 1 Deutsch, 12 Pin Wedgelock
4 4010243 1 Connect, Deutsch, 12 Pin
5 2460752 1 Harness,Wire
6 7517660 8 Screw
7 5631017 1 Clamp,Handlebar
8 7080608 1 Cable,Throttle
9 7080670 1 Cable, Choke
10 7080138 2Cable Tie
11 4110221 1Switch,ST/SP/TR/BG/CK/PEB
12 7080675 1Lanyardw/Whistle
13 1820819-070 1Handlebar w/Grip
14 7517550 2 Screw
15 5243534 1 Plate, Door Latch Receiver
16 7555836 6Washer, Flat
17 5811686 1Bumper, Door Collar
18 5433136 1Housing,Steering
19 7556081 8Washer, Shim
20 1820569 1Support,Steering
21 5433135 4Bearing,Steering
22 7661042 2 Rivet
23 5811551 1 Gasket, Steering Housing
24 5132317 1Column,Steering
25 5432728 1Clamp,Throttle Block
26 5432729 1Block,Split Throttle
27 7710426 1Ring,Retaining
28 7555840 1Washer, Flat
29 7541931 2 Nut
30 5432372 1 Lever, Throttle Control
31 7661628 1Pin,Retaining
32 7517520 2 Screw
33 5432795-070 1 Pad, Handlebar, MFD/Trim
34 7512047 4 Screw
35 3280318 1 Bezel,MFDw/Overlay
36 2201481 1Kit - MFD Button Replacement
9/99

B1
STEERING
SLX W004699D and INT’L SLX W004699I
34
5
6
9
16
17
18
2
8
10
11
13 12
10
19
15
1
7
14
11
20
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1860116 1 Boot, Steering
2 7542150 1 Nut
3 7515120 1 Screw
4 7555839 1 Washer, Flat
5 7060170 1 RodEnd
6 7542133 1 Nut,Nylok
7 1860115 1 Washer
8 1860114 1 Nut, Steering Cable (Special)
9 7080752 1 Cable,Steering
10 7542528 2Nut, Jam
11 1860103 2 Washer
12 7571625 1 Washer, Lock
13 1860101 1Seal,Rod
14 1860105 1 Cover
15 1860102 1 Nut
16 7060154 1 RodEnd
17 7555837 1Washer, Flat
18 7541931 1 Nut
19 7512041 1 Screw
20 ––––––– 1 Column, Steering
(See Steering Pg. A14, Ref. 24) 11/98

B2
ENGINE MOUNTING
SLX W004699D and INT’L SLX W004699I
19
9
5
20
21
1
18
11
6
7
10
14
13
17
9
8
8
15
16
12
3
4
2
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2410188 1 Switch, Temperature
2 7077026 1 Decal - Spark Plug
3 5242476 1 Ground,SparkPlug
4 7515149 2 Screw
5 5830051 1 Gasket,ExhaustPipe
6 ––––––– 1 Decal - Warning (See Cylinder and
Manifold Pg. C2, Ref. 2)
7 5630585 1 Plate,Front Mount
8 7552609 4 Washer, Lock
9 7517330 4 Screw
10 5630584 1 Plate,Rear Mount
11 3021103 4Mount,Engine
12 5211727 AR Shim,EngineMount
13 7552610 8Washer, Lock
14 7517627 8 Screw
15 7555848 4 Washer, Flat
16 7542725 4Nut,Nylok
17 7556055 1Washer, Lock
18 7517497 1 Screw
19 2201704 1 Kit - Short Block, Triple NOTE: The
Short Block assembly contains a
crankcaseassembly, cylinder and cyl-
inder head assembly, and a piston &
crankshaftassembly.
20 5240876 1Clip,Retainer
21 7516603 1 Bolt
9/99

B3
DRIVE SYSTEM
SLX W004699D and INT’L SLX W004699I
7
1
23
65
11
4
12
15
64
4
9
8
9
14 13
10
10
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1060119 1 Coupler, Drive
2 5410735 1 O-Ring
3 5432129 1 Shroud,Coupler
4 7080481 3 Clamp,Hose
5 5410731 1 O-Ring
6 5410663 2 Bumper, Drive Shaft
7 6230103 1 Shaft,Drive
8 7080629 1 Fitting,Lubrication
9 3610040 2 Seal,Bearing
10 3576514 2Bearing,DU
11 1341145 1Asm., Bearing Housing (Incl. 8-10)
12 5411027 1Hose,BearingHousing
13 5431985 1 Nut
14 5411174 1 O-Ring
15 5432298 1 Housing,Shaft,Thru-Hull
11/98

B4
PROPULSION
SLX W004699D and INT’L SLX W004699I
35
19
43
44
24
2
4
2322
8
42
28
39
40
35
38
25
9
37
34
6
7
1
41
16
5
3
18
14
30
29
36
2
17
1415
11
14
16
26
31 32
10 33
20
21
13 12
27
8
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3610043 2 Seal, Stator Bearing
2 3514008 2 Bearing
3 5010294 1 Spacer, Bearing
4 5132088 1 Stator
5 5410817 1 O-Ring
6 5410818 1 O-Ring
7 5020697 1 Shaft,Stub
8 5410735 2 O-Ring
9 5432269 1 Pipe, Water, Engine
10 5131196 1Extension,Pump
11 5411107 1Seal, Water Pipe
12 5411016 1Seal, Siphon Tube
13 5431990 1Pipe, Water
14 7542455 4Nut,Nylok
15 5241741 1Bracket,Steering Cable
16 7555941 4Washer, Stud Seal
17 5132111 4Stud,PumpMounting
18 5010295 1Spacer, Impeller
19 5132202 1 Impeller
20 8450054-100 1 Hose, Water
21 7080138 2Cable Tie
22 7522019 1 Screw
23 5630598 1 Anode,Zinc
24 5131573 1Housing,Pump
25 7555966 2Washer, Flat
26 5410652 1 O-Ring
27 5811984 1 Seal, Tail Cone
28 5431523 1Screen,Engine Inlet
29 5432841 1Wedge,Pump
30 7515389 4 Bolt
31 7555835 4 Washer, Flat
32 7552610 4Washer, Lock
33 7555866 1 Washer
34 ––––––– 1 Swivel, Rod End
(See Trim Package Pg. B5, Ref. 15)
35 5130938 4 Collar
36 7555874 2 Washer, Flat
37 7515361 2 Screw
38 5431765 1 Nozzle,Trim
39 5130960 1Nozzle,Steering, Reverse
40 5431518 2Bearing,Steering Nozzle
41 7515366 2 Screw
42 1350038 1 Nozzle
43 7512064 3 Screw
44 5431519 1 Cone,Pump
9/99

B5
TRIM PACKAGE
SLX W004699D and INT’L SLX W004699I
23
1
26
25
24
4
6
7
8
5
11
23
22
10
21
18
19
13
14
15
17
16
12
20
9
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512052 5 Screw
2 5431551 1 Cover, Motor
3 2460635 1 Harness,Trim
4 5630798 1 Base,Motor
5 5131050 3 Stud
6 7511872 4 Screw
7 5810818 1 Gasket,Motor Base
8 3610042 1 Seal, Oil
9 7511873 2 Screw
10 7541931 1 Nut
11 7555839 3 Washer, Flat
12 7542133 3Nut,Nylok
13 5224670 1Linkage,Threaded
14 7661010 1Pin,Cotter
15 5131463 1Swivel, Rod End
16 ––––––– 1Nozzle,Trim
(See Propulsion Pg. B4, Ref. 38)
17 7555866 1 Washer
18 1860102 1 Nut
19 7512041 1 Screw
20 7555837 1 Washer, Flat
21 7060154 1RodEnd
22 5432551 1Lever, Trim
23 7041469 1Spring,Trim,Heavy
24 7661646 1Pin,Drive
25 5410756 1O-Ring,Motor Cover
26 4170018 1Motor, Gear
11/98
This manual suits for next models
1
Table of contents
Other Polaris Boat manuals

Polaris
Polaris 2003 MSX User manual

Polaris
Polaris 2003 Genesis i Guide

Polaris
Polaris msx 110 User manual

Polaris
Polaris msx 110 Guide

Polaris
Polaris SLT780 1996 Guide

Polaris
Polaris WATERCRAFT Freedom User manual

Polaris
Polaris Virage TX 2000 User manual

Polaris
Polaris Freedom 2002 Guide

Polaris
Polaris VIRAGE W005197D User manual