Polaris VIRAGE W005197D User manual

PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11/00
VIRAGE
Model #W005197D
INT’L VIRAGE
Model #W005197I
Rev. 01
E2000 Polaris Sales Inc.E2000 Polaris Sales Inc.

TABLE OF CONTENTS
VIRAGE W005197D and INT’L VIRAGE W005197I
Parts Manual
B
BATTERY BOX B10......................
BILGE PUMP B13........................
C
CARBURETOR C6......................
COOLING SYSTEM B11...................
CRANKCASE C3.......................
CRANKSHAFT and PISTON C5.............
CYLINDER & MANIFOLD C4...............
D
DECALS A10...........................
DRIVE SYSTEM B3......................
E
ELECTRICAL BOX C1-2....................
ENGINE AIR INTAKE/HULL AIR INLET B14....
ENGINE FOGGING SYSTEM C11............
ENGINE MOUNTING B9..................
EXHAUST SYSTEM B7-8...................
F
FRONT STORAGE COMPARTMENT A9......
FUEL SYSTEM A12......................
FUEL TANK A11.........................
F
FUEL/WATER SEPARATOR C10.............
H
HULL and BODY A7-8.....................
M
MAGNETO C8..........................
O
OIL PUMP C7..........................
OIL TANK A14..........................
P
PROPULSION B4.......................
R
REVERSE B5-6..........................
S
SEAT A13..............................
SHROUD A5-6...........................
STARTING MOTOR C9...................
STEERING B1-2..........................
T
TOOL KIT C12..........................
W
WATER INLET B12.......................
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

2000 VIRAGE WATERCRAFT SPECIFICATIONS
CAPACITIES
Fuel Tank
Reserve Fuel Tank
Injection Oil Reservoir
17 US Gallons (64.26 l)
N/A
6 Quarts (5.68 l)
CARBURETION
Gas Type
Carburetor Type and
Number
Carburetion Idle Speed
Regular Unleaded 87
Octane or 89 Octane
Oxygenated
1-40mm
Diaphragm Type
1350 50 RPM
COOLING
Cooling System Type
Overheating Warning
Water Cooled, Thermostat Pop off
Warning Light/RPM Limit
DIMENSIONS
Number of Passengers
Length, Overall
Width, Overall
Height, Overall
Dry Weight
Load Limit
Hull/Deck Material
1-4 Persons
131.1²(330.5 cm)
49.3²(125 cm)
39²(99.06 cm)
650 lbs. (295 kg)
600 lbs. (273 kg)
Deck - FRC, Hull - SMC
ELECTRICAL
Alternator Output
Ignition System
Spark Plug Type
Spark Plug Gap
Starting System
Ignition Timing; BTDC
@3000 RPM
Battery
8.5 amps/60 watt at 4500 RPM
CDI
NGK BPR8ES
.028²(0.7 mm)
Electric Starter
23°
12V, 19A
ENGINE
Engine Type
Induction Type
Exhaust System
Lubrication
Oil Type
Number of Cylinders
Bore
Stroke
Displacement
Compression Ratio
Maximum Power (approx.)
Maximum Torque (approx.)
RPM Limiter Operation
Polaris Marine 700
Case Reed
Water Cooled/Injected
Oil Injection
Polaris TC-W3 or Injection
2
81mm
68mm
700cc
Effective 6:8
95 HP
69.2 @ 6500 RPM
7200 RPM 100
PROPULSION
Propulsion System
Jet Pump Type
Transmission
Minimum Water Level for Jet
Pump
Impeller Diameter
Impeller
Jet Drive
Axial Flow, Single Stage
Direct Drive
2feet(60cm)
5.83²(14.80 cm)
3 Blade, Slim Hub
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements toits productswithout
notice.

2000 POLARIS VIRAGE PUBLICATION NUMBERS
MODEL MODEL #
OWNER’S
MANUAL
PARTS
MANUAL
PARTS
MICROFICHE
ASSEMBLY
INSTRUCTIONS
VIRAGE
INT’L VIRAGE
W005197D
W005197I
9915574
9915574
9915581
9915581
9915589
9915589
9915597
9915597

A5
SHROUD
VIRAGE W005197D and INT’L VIRAGE W005197I
44
10
12
14
5
25
46
29
45
9
13
11
15
20
17
18
34 33
39
19
40
8
36
47
43
24
26
16
12
4
3
7
6
27
30
23
17
4
28
31
32
17
22
38
21
37
41
34
35
20
17
42
E2000 Polaris Sales Inc.

A6
SHROUD
VIRAGE W005197D and INT’L VIRAGE W005197I
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
13280339 1Gauge, MFI, Analog/Digital
25411738 1Gasket, MFI
38450070-190 1Line, Pitot, Formed End
47041931 2Spring, MFI Mounting
52632234 1Asm., Console Latch
62201593 1Kit - MFI Button Replacement
73280342 1Bezel, MFI, Overlay
85433709-311 1Lid, Console
97041754 1Spring, Torsion, Console
10 5521478 1Seal, Console Lid
11 7546705 2Nut
12 5811783 1Pad, Console
13 7516609 2Screw
14 5211865 1Plate, Hook
15 7517668 4Screw
16 7556055 2Washer, Lock
17 7555874 8Washer, Flat
18 5411557
5411558
1
1
Gasket, Mirror, LH
Gasket, Mirror, RH
19 2631973-070
2631972-070
1
1
Asm., Mirror, RH (Incl. 18)
Asm., Mirror, LH (Incl. 18)
20 7546804 4Nut, Hex
21 7080926 1Cable, Choke
22 7546704 2Nut, Nylok
23 7555839 2Washer
24 7541931 2Nut
25 5244673 1Bracket, Support, Shroud
26 7516717 2Bolt
27 5411664 1Grommet, Deck, Wire Harness
28 2690151 1Strap, Tool Kit, Lower
29 5433210-070 1Cover, Wire, Shroud
30 -- -- -- -- -- -- -- 1Kit, Tool (See Tool Kit Pg. C12)
31 2690150 1Strap, Tool Kit, Upper
32 7710517 2Ring, Retaining
33 7516805 6Screw
34 7552613 8Washer, Lock
35 7556094 6Washer
36 5433589-311 1Shroud, Steering
37 5812076 1Bumper, Door/Shroud
38 2080004 1Knob, Choke
39 2080005 1Screw
40 5244670 1Plate, Latch, Receiver
41 7555837 2Washer, Flat
42 7517818 2Screw
43 7512045 2Screw
44 5811552 1Gasket, Console Hook
45 5433266 1Hook, Console
46 5333698 1Pin, Hinge
47 5433384 1Hinge, Console
1/01

A7
HULL and BODY
VIRAGE W005197D and INT’L VIRAGE W005197I
35
26
2
24
1
18
22
10
25
4
3
27
11
20
17
19
21
33
32
12
13
31
15
8
30
14
28
23
10
13
14
15
12 13
34
16
8
31
30
8
10
5
9
Bulkhead
7
8
8
6
29
29

A8
HULL and BODY
VIRAGE W005197D and INT’L VIRAGE W005197I
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
15811915-070 1Pad, Boarding Platform
25811913-070
5811914-070
1
1
Pad, Footwell, Rear, LH
Pad, Footwell, Rear, RH
35811911-070
5811912-070
1
1
Pad, Footwell, Center, LH
Pad, Footwell, Center, RH
45811909-070
5811910-070
1
1
Pad, Footwell, Front, LH
Pad, Footwell, Front, RH
55411158 2Grommet
65411658 1Grommet
77516807 2Screw
87556094 14 Washer
95433671 1Plate, Seat Tongue
10 7546704 8Nut
11 5411758-070 1Bumper, Front
12 7621511 31 Rivet
13 5431994-070 29 Plug, Bumper, Rear
14 7542133 4Nut, Nylok
15 7555839 12 Washer
16 7555870 2Washer, Dish, Rubber
17 2670150 1Strap, Bow
18 5521568-070
5521569-070
1
1
Rail, Rub, Side, LH
Rail, Rub, Side, RH
19 5811440 10 Washer
20 5432272-070
5432273-070
1
1
Sponson, LH
Sponson, RH
21 7515198 10 Bolt
22 7517320-070 2Bolt
23 7555836 2Washer
24 5811918
5811919
1
1
Pad, Heel, LH
Pad, Heel, RH
25 5433531-070 1Bumper, Rear
26 1060125 2Plug, Bilge
27 7511882 4Screw
28 2632218 1Hook, Tow
29 7517644 6Screw
30 7555846 2Washer
31 7542454 2Nut
32 5020753 1Plunger, Latch
33 5433474-070 1Handle, Grab
34 7552607 1Washer, Lock
35 5433473 1Bucket, Rear Storage
4/00

A9
FRONT STORAGE COMPARTMENT
VIRAGE W005197D and INT’L VIRAGE W005197I
11
20
21
9
19
7
12
16
3
1
17
2
13
15
14
8
24
10
6
18
4
5
22
23
22
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
12653012 1Latch, Door
25433710-311 1Door, Compartment
31013282 1Asm., Door Hinge
47555890 5Washer
57546704 5Nut
67517669 5Screw
77516805 4Screw
87552613 4Washer, Lock
97555839 4Washer
10 7555837 2Washer
11 7552615 2Washer, Lock
12 7512045 2Screw
13 5521565 1Seal, Door
14 7621235 2Rivet
15 7080853 1Cable, Limiter, Hinge
16 7041758 1Spring, Gas
17 5411559 1Boot, Gas Spring
18 7080483 2Cable Tie
19 5211740 1Plate, Fire Extinguisher
20 5431842 1Cover, Fire Extinguisher
21 1060114
5431841
1
1
Asm., Fire Extinguisher Container
(Incl. 20 and Container)
Container, Fire Extinguisher
22 7621452 4Rivet
23 5411865 1Seal, Bucket, Front
24 5433464 1Bucket, Front Storage
3/01

A10
DECALS
VIRAGE W005197D and INT’L VIRAGE W005197I
7
14
1
17
11
9
10
18
20
RH
7
LH
3
8
12
3
6
5
19
9
2
13
12
16
4
15
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
2201689 1Kit - Decals
(Incl. All Except Seat Decals)
2200891 1Kit - Vinyl Decal Application
(For Seat Decals)
17078583 1Decal - Warning, Rear
27077812 1Decal - Coast Guard, Exemption
37078582 2Decal - “POLARIS”, Seat
47078884 1Decal - Planet Sound Reduction
57077479 1Decal - Fuel, Off/On
67078260 1Decal - Fire Extinguisher
77077777 1Decal - Star Emblem
87078564 1Decal - Front, RH
97078570 2Decal - “POLARIS”
10 7077768 1Decal - Refueling Warning
11 7078566 1Decal - Sidewall, RH
12 7078567 2Decal - “Virage”
13 7078576 1Decal - NMMA, 3 Passenger
14 7077766 1Decal - MFI
15 7079001 1Dacal - Warning, Reverse System
16 7078702 1Decal - Reverse
17 7073865 1Decal - Caution, Capsize
18 7078565 1Decal - Sidewall, LH
19 7078311 1Decal - Warning, Seat/Engine
20 7078563 1Decal - Front, LH
3/00