Poly-Clip System FCA 3430 Guide

DE/EN 03-2016
FCA 3430
Wartung und Ersatzteile
Maintenance and Spare Parts

DE/EN 03-2016
FCA 3430
Maschinen-Nr:
Die Gesamtdokumentation besteht aus den Hand-
büchern:
Betriebsanleitung
Wartung und Ersatzteile
Der EG-Konformitätserklärung und dem Übergabe-
protokoll.
Vervielfältigung dieser Unterlagen sowie anderwei-
tige Nutzung und Mitteilung hres nhalts ist nur mit
Einwilligung des Urhebers und sonst Berechtigter
zulässig.
Zuwiderhandlungen sind strafbar und verpflichten
zu Schadensersatz (UrhG, UWG, BGB).
Alle Rechte für den Fall der Patenterteilung oder
Gebrauchsmustereintragung vorbehalten.
Poly-clip System GmbH & Co. KG, Niedeckerstraße
1, D-65795 Hattersheim a.M., Tel: [phone],
www.poly-clip.com
Gedruckt in der Bundesrepublik Deutschland, Ände-
rungen vorbehalten.
Daten ohne Toleranzen: Nur Größenordnung.
Machine No.:
The complete documentation consists of the Hand-
books:
Operating Manual
Maintenance and Spare parts
the EC-Declaration of Conformity and the Hando-
ver Certificate.
Reproduction of this manual as well as otherwise
using or transmitting its contents is only permissib-
le with the approval of the author or of other autho-
rized persons.
Violations are punishable by law and entail the ob-
ligation for compensation (UrhG,UWG,BGB).
All rights reserved for the granting of a patent or for
the registration of a utility model.
Poly-clip-System GmbH & Co. KG, Niedeckerstraße
1, D-65795 Hattersheim a.M., Phone: [phone],
www.polyclip.com
Printed in the Federal Republic of Germany, sub-
ject to modification, specifications given without
permissible variation: only in scale.

DE/EN 03-2016 3
FCA 3430
nhaltsverzeichnis / Table of Contents
FCA 3430
FCA 3430 30
FCA 3430 Füll - Clip - Automat
FCA 3430 Automatic double-clipper......................................................................................................... 32
FCA-3430
FCA-3430............................................................................................................................................ 42
Wagen kpl.
trolley cpl.................................................................................................................................. 44
Rad li. kpl.
wheel left cpl............................................................................................................... 50
Fuß kpl.
foot cpl........................................................................................................................ 52
Tür links kpl. (Wagen)
door left-side cpl. (trolley)........................................................................................... 54
Viertel-Drehverschluss
quarter-turn screw cap................................................................................................ 56
Drehkranz kpl.
swivel ring cpl............................................................................................................. 58
Tür re. kpl. (Wagen)
door right-side cpl. (trolley)......................................................................................... 60
Rad re. kpl.
wheel right cpl............................................................................................................. 62
Gehäuse kpl.
housing cpl............................................................................................................................... 64
Handgriff kpl.
handle cpl................................................................................................................... 72
Platte Clipeinführung kpl.
plate clip infeed cpl..................................................................................................... 74
Clipeinführung kpl.
clipguide cpl................................................................................................................ 76
Spulenhalter kpl.
reel-holder cpl............................................................................................................. 78
Aufnahme kpl.
support cpl.................................................................................................................. 80
Haube kpl.
cover cpl..................................................................................................................... 82
Scharnier rechts kpl.
hinge right cpl............................................................................................................. 84
Scharnier links kpl.
hinge left cpl............................................................................................................... 86
Strebe kpl.
ledge cpl..................................................................................................................... 88
Seitenwand li.
side wall left................................................................................................................ 90
Seitenwand re.
side wall right.............................................................................................................. 92
Riemenspanner kpl.
belt tensioner cpl........................................................................................................ 94
2 Hand-Schalter kpl.
2-hand start switch cpl................................................................................................ 98

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FCA 3430
Bugrad kpl.
steering wheel cpl.................................................................................................................... 100
Kurbel kpl.
handle cpl................................................................................................................................. 104
Kurbelantrieb kpl.
handle drive cpl.......................................................................................................... 106
Schubstangenhebel kpl.
push-bar lever cpl....................................................................................................... 110
Hubeinstellung kpl.
stroke adjustment cpl............................................................................................................... 112
Clipdruckverstellung FCA/TSCA kpl.
clip pressure adjustment FCA/TSCA cpl.................................................................... 114
Deckel kpl.
cover cpl..................................................................................................................... 118
Kurve kpl.
cam wheel cpl.......................................................................................................................... 120
Kettenspanner kpl.
chain tensioner cpl...................................................................................................... 124
Kurvenscheibe mit Welle kpl. (Vormo/ET)
cam disc w. shaft cpl. (Vormo/ET).............................................................................. 126
Kurvenscheibe kpl.
cam disc cpl................................................................................................................ 128
Lagerflansch kpl.
cap for bearing cpl...................................................................................................... 130
Paket Schrägkugellager kpl.
kit shoulder bearing cpl............................................................................................... 132
Antrieb kpl.
drive cpl.................................................................................................................................... 134
Pneumatische Steuerung kpl.
pneumatic control cpl............................................................................................................... 136
Wartungseinheit kpl.
regulator-lubricator cpl................................................................................................ 140
Pneum. Steuerung Abdeckung kpl. ( 3430 )
pneum. control cover cpl. (3430)................................................................................ 142
Druckminderventil 2,5 bar kpl.
pressure regulator 2,5 bar cpl..................................................................................... 146
Verteiler kpl.
distribution cpl............................................................................................................. 148
Werkzeug kpl.
tool kit cpl................................................................................................................................. 152
Werkzeug FCA
tool kit FCA................................................................................................................. 154
Handhebel-Fettpresse kpl. Hydraulikkuppl
manual grease gun f. ball-shaped nipples.................................................................. 156
Auszug kpl.
extender cpl.............................................................................................................................. 158
Traverse kpl.
connection traverse cpl............................................................................................................ 160
Spreizhebel 18,26,30 kpl.
spreading arm 18,26,30 cpl...................................................................................................... 162

DE/EN 03-2016 5
FCA 3430
Verdränger Anbau kpl.
separator inst. kit cpl................................................................................................................ 164
Elektro Endmontage FCA3430 kpl.
Elektro Endmontage FCA3430 kpl........................................................................................... 166
Steckdosen-Gehäuse kpl.
receptacle housing cpl................................................................................................ 170
Flanschdose rot kpl.3pol.+PE FCA 3442
connector receptacle red cpl. FCA 3442.................................................................... 172
Flanschdose blau kpl.3pol.+PE FCA 3442
connector receptacle blue cpl.3pol.+PE F.................................................................. 174
Flanschdose 7-pol. kpl.
connector receptacle 7-pin cpl.................................................................................... 176
Flanschstecker 12pol.Sti.kpl.FCA 3442
connector receptable 12 pin cpl.FCA3442................................................................. 178
Datensteckdose kpl. FCA 3442
socket cpl. FCA 3442................................................................................................. 180
Flanschdose 12pol.Bu.kpl.FCA 3442
connector receptable 12 pin cpl.................................................................................. 182
Flanschdose schwarz kpl.3pol.+PE
connector receptacle black cpl.3pol.+PE................................................................... 184
Bedienpult mit TP f. FCA 3430 kpl.
control box with TP f. FCA 3430 cpl......................................................................................... 186
Bedienpult kpl.
control box cpl............................................................................................................ 188
Entkopplung Bedienpult FCA 3430 kpl.
vibration damping kit control panle FCA..................................................................... 190
Schutz f. Touch kpl.(FCA 3430/-18)
guard f.touch cpl.(FCA 3430/-18)............................................................................... 192
Frontplatte FCA 3430.2 TP 4PP320 kpl.
front plate FCA 3430.2 TP 4PP320 cpl...................................................................... 194
Frontplatte mit B&R TouchPanel kpl.320
front plate with B&R TP cpl.320.................................................................................. 196
Datenleitung Touch B&R
MP -bus cable Touch B&R......................................................................................... 198
Ablage kpl.
tray cpl...................................................................................................................................... 200
Auswahl Fülleranschluß ø60
selection filler connection 60............................................................................................................... 202
Verbindungsmuffe Schwerdtel DN50/R2 kpl.
connection nut Schwerdtel DN50/R2 cpl.................................................................................. 210
nitiator-Steuerung kpl.
proximity switch cpl.................................................................................................................. 212
Unisteuerung Dosiereinheit TSCA65 kpl.
control dosing unit TSCA65 cpl................................................................................................ 214
Verb-Rohr RD80A-G1½A-V200-G450 kpl.
z-adapter RD80A-G1½A-V200-G450 cpl................................................................................. 216
Doppelnippel R1 1/2" RD80A-G100-DN38
reducter connector R1 1/2" RD80A-G100-D…........................................................................ 218
Verbindungsmutter Rd. 80x¼
connection nut Rd. 80x¼......................................................................................................... 220

DE/EN 03-2016 6
FCA 3430
Anschlußkabel Faßpresse kpl.
connection cable barrel press cpl............................................................................................. 222
Anschlußkabel-Schwerdtel
connection cable Schwerdtel................................................................................................... 224
Anschlußkabel-Schwerdtel
connection cable Schwerdtel................................................................................................... 226
Kopplung Marlen pneum. kpl.
coupling Marlen pneum. cpl..................................................................................................... 228
Steuerkabel PC12p./Marlen OPT
control cable PC12p./Marlen OPT .......................................................................................... 232
Steuerkabel PC12p./ALP NA 10-p.
control cable PC12p./ALP NA 10-p.......................................................................................... 234
Steuerkabel PC12p./Alpina 12-p.
control cable PC12p./Alpina 12-p............................................................................................. 236
Steuerkabel PC12p./Frey 17p. bis 2002
control cable PC12p./Frey 17p. bis 2002................................................................................. 238
Steuerkabel PC12p./Frey14p. ab 2003
control cable PC12p./Frey14p. ab 2003................................................................................... 240
Steuerkabel PC12p./Handtmann VF16-18-20
control cable PC12p./Handtmann VF16-18-2.......................................................................... 242
Steuerkabel PC12p./Handtmann HVF670;3,5m
control cable PC12p./Handtmann HVF670.............................................................................. 244
Steuerkabel PC12p./Handtmann VF50-300
control cable PC12p./Handtmann VF50-300........................................................................... 246
Steuerkabel PC12p./KS P8-10 bis Nr.21000
control cable PC12p./KS P8-10 bis Nr.210.............................................................................. 248
Steuerkabel PC12p./Krämer u.Grebe
control cable PC12p./Krämer u.Grebe..................................................................................... 250
Steuerkabel PC12p./KS Ab Nr 21800
control cable PC12p./KS Ab-no.21800.................................................................................... 252
Steuerkabel PC12p./Metalquimia
control cable PC12p./Metalquimia........................................................................................... 254
Steuerkabel PC12p./Risco RS2000,3000
control cable PC12p./Risco RS2000,3000............................................................................... 256
Steuerkabel PC12p./Schrofner /KVF 50-600
control cable PC12p./Schrofner /KVF 50-6.............................................................................. 258
Steuerkabel PC12p./S A
control cable PC12p./S A......................................................................................................... 260
Steuerkabel PC12p./Velati C4, C5, C6
control cable PC12p./Velati C4, C5, C6.................................................................................. 262
Steuerkabel PC12p./VemagR500/700
control cable PC12p./VemagR500/700.................................................................................... 264
Steuerkabel PC12p./Vemag 1000 -3000S1
control cable PC12p./Vemag 1000 -3000S1............................................................................ 266
Steuerkabel PC12p./Vemag DC,HP,DP,Robby
control cable PC12p./Vemag DC,HP,DP,Rob.......................................................................... 268
Steuerkabel PC12p./Handtmann VF600
control cable PC12p./Handtmann VF600................................................................................. 270
Steuerkabel PC12p./Asgo
control cable PC12p./Asgo....................................................................................................... 272

DE/EN 03-2016 7
FCA 3430
Steuerkabel PC12p./Cato
control cable PC12p./Cato....................................................................................................... 274
Steuerkabel PC12p./Piereder HVF 90/95
control cable PC12p./Piereder HVF 90/95............................................................................... 276
Steuerkabel PC12p./Tecnotrip
control cable PC12p./Tecnotrip................................................................................................ 278
Steuerkabel PC12p./Tecmaq
control cable PC12p./Tecmaq.................................................................................................. 280
Steuerkabel PC12p./ ozzelli
control cable PC12p./ ozzelli.................................................................................................... 282
Steuerkabel für REX-Füller
control cable for REX filler........................................................................................................ 284
Steuerkabel für Krämer + Grebe/CFS ab 95
control cable Krämer & Grebe/CFS up to95............................................................................ 286
Steuerkabel Kompo Opti PC 12P
control cable Kompo Opti PC 12P........................................................................................... 288
Steuerkabel PC 12p. HTS kpl.
control cable PC 12p. HTS cpl................................................................................................. 290
Füllrohre 3415-3442
filling horn 3415-3442......................................................................................................................... 292
Füllrohre Druckmarkensteuerung
filling horn for print mark controll cpl................................................................................................... 296
Füllrohr/Entraffer 28/52,4 700lang kpl.
filling horn/inner 28/52,4 700long cpl....................................................................................... 298
Füllrohr/Entraffer kpl.28/55 700lang
filling horn/inner cpl.28/55 700long.......................................................................................... 300
Füllrohr/Entraffer kpl.28/60 700lang
filling horn/inner cpl.28/60 700long.......................................................................................... 302
Füllrohr/Entraffer kpl.28/64 700lang
filling horn/inner cpl.28/64 700long.......................................................................................... 304
Füllrohr/Entraffer kpl.18/35 700lang
filling horn/inner cpl.18/35 700long.......................................................................................... 306
Füllrohr/Entraffer kpl.22/38 700lang
filling horn/inner cpl.22/38 700long.......................................................................................... 308
Füllrohr/Entraffer kpl.22/45x700
filling horn/inner cpl.22/45x700................................................................................................ 310
Füllrohr/Entraffer kpl.36/57 700lang
filling horn/inner cpl.36/57 700long.......................................................................................... 312
Füllrohr/Entraffer kpl.36/65x700
filling horn/inner cpl.36/65x700................................................................................................ 314
Füllrohr/Entraffer kpl.36/73 700 lang
filling horn/inner cpl.36/57 700 long......................................................................................... 316
Füllrohr/Entraffer kpl.36/80 700 lang
filling horn/inner cpl.36/80 700 long......................................................................................... 318
Füllrohr/Entraffer kpl.36/90 700 lang
filling horn/inner cpl.36/90 700 long......................................................................................... 320
Füllrohr/Entraffer kpl.48/95 700 lang
filling horn/inner cpl.48/95 700 long......................................................................................... 322
Füllrohr/Entraffer kpl.48/96,5 700lang
filling horn/inner cpl.48/96,5 700 long...................................................................................... 324

DE/EN 03-2016 8
FCA 3430
Füllrohr/Entraffer kpl.48/100 700 lang
filling horn/inner cpl.48/100 700 long....................................................................................... 326
Füllrohr/Entraffer kpl.48/115 700 lang
filling horn/inner cpl.48/115 700 long....................................................................................... 328
Darmbremsen 3430-3442
casing brake 3430-3442..................................................................................................................... 330
Darmbremse 12 kpl.
casing brake 12 cpl.................................................................................................................. 332
Darmbremse 15 kpl.
casing brake 15 cpl.................................................................................................................. 334
Darmbremse 17 kpl.
casing brake 17 cpl.................................................................................................................. 336
Darmbremse 19 kpl.
casing brake 19 cpl.................................................................................................................. 338
Darmbremse 22 kpl.
casing brake 22 cpl.................................................................................................................. 340
Darmbremse 24 kpl.
casing brake 24 cpl.................................................................................................................. 342
Darmbremse 28 kpl.
casing brake 28 cpl.................................................................................................................. 344
Darmbremse 36 kpl.
casing brake 36 cpl.................................................................................................................. 346
Darmbremse 48 kpl.
casing brake 48 cpl.................................................................................................................. 348
Rohwurstbremse pneum. 19 kpl.
dry sausage brake pneum. 19 cpl............................................................................................ 350
Rohwurstbremse pneum. 22 kpl.
dry sausage brake pneum. 22 cpl............................................................................................ 352
Rohwurstbremse pneum. 24 kpl.
dry sausage brake pneum. 24 cpl............................................................................................ 354
Rohwurstbremse pneum. 28 kpl.
dry sausage brake pneum. 28 cpl............................................................................................ 356
Rohwurstbremse pneum. 36 kpl.
dry sausage brake pneum. 36 cpl............................................................................................ 358
Rohwurstbremse pneum. 48 kpl.
dry sausage brake pneum. 48 cpl............................................................................................ 360
Darmbremse 28 Rohr kpl.
casing brake 28 cpl. snorkel..................................................................................................... 362
Darmbremse 36 Rohr kpl.
casing brake 36 snorkel cpl...................................................................................................... 364
Darmbremse 48 Rohr kpl.
casing brake 48 snorkel cpl...................................................................................................... 366
Darmbremsen KST 3430-3442
casing brake KST 3430-3442................................................................................................... 368
Darmbremse 12 kpl.
casing brake 12 cpl..................................................................................................... 370
Darmbremse 12 kpl.
casing brake 12 cpl..................................................................................................... 372
Darmbremse 15 kpl.
casing brake 15 cpl..................................................................................................... 374

DE/EN 03-2016 9
FCA 3430
Darmbremse 15 Kpl.
casing brake 15 cpl..................................................................................................... 376
Darmbremse 17 kpl.
casing brake 17 cpl..................................................................................................... 378
Darmbremse 17 Kpl.
casing brake 17 cpl..................................................................................................... 380
Darmbremse 19 kpl.
casing brake 19 cpl..................................................................................................... 382
Darmbremse 19 kpl.
casing brake 19 cpl..................................................................................................... 384
Darmbremse 22 kpl.
casing brake 22 cpl..................................................................................................... 386
Darmbremse 22 kpl.
casing brake 22 cpl..................................................................................................... 388
Darmbremse 24 kpl.
casing brake 24 cpl..................................................................................................... 390
Darmbremse 24 kpl.
casing brake 24 cpl..................................................................................................... 392
Darmbremse 28 kpl.
casing brake 28 cpl..................................................................................................... 394
Darmbremse 28 einfach kpl.
casing brake 28 single cpl.......................................................................................... 396
Matrize
die....................................................................................................................................................... 398
Druckmarkensteuerung kpl.
print mark control cpl........................................................................................................................... 406
Halter kpl.
bracket cpl................................................................................................................................ 408
Steuerung kpl.
control cpl................................................................................................................................. 410
Steuerung kpl.
control cpl................................................................................................................... 412
Schaltschrank kpl.
switch box cpl............................................................................................................. 414
Anbau pneu. Darmbremse kpl.(ab 667/08)
inst.kit pneu. brake cpl.(up to 667/08)................................................................................................. 416
Anbau Steuerung pneum. Darmbr. kpl
inst.kit pneu. casing brake cpl.................................................................................................. 418
Steuerung pneum. Darmbremse kpl.
control pneum. casing-brake cpl................................................................................. 420
Cliphebel kpl.+Spreizung 12T18br.kpl.
clip lever cpl. 12/18 cpl........................................................................................................................ 424
Cliphebel kpl.
clip lever cpl............................................................................................................................. 426
Messerhalter kpl.
knife holder cpl........................................................................................................... 432
Clipführung oben kpl.
clip guide upper cpl..................................................................................................... 434
Cliptransport kpl.
clip transport cpl......................................................................................................... 436

DE/EN 03-2016 10
FCA 3430
Kurvenrolle m. Auge kpl.
com roller with eye cpl................................................................................................ 438
Kurvenrolle kpl.
cam roller cpl.............................................................................................................. 440
Kettenrad kpl.
sprocket cpl................................................................................................................ 442
Rollenkette 704 lang
roller chain 744 long................................................................................................... 444
Verdrängerhebel kpl.
separator arm cpl........................................................................................................ 446
Bolzen kpl.
threaded bolt cpl......................................................................................................... 448
Spreizung 12T18br. kpl.
spreading 12T18width cpl........................................................................................................ 450
Clipführung 18/12 unt. kpl.
clip guide 18/12 lower cpl........................................................................................... 452
Transporthalter Gr.5 T12 kpl.
support for clip transport cpl....................................................................................... 454
Transporthebel
clip transport lever...................................................................................................... 456
Cliphebel kpl.+Spreizung 15T18br.kpl.
clip lever cpl. 15/18 cpl........................................................................................................................ 458
Cliphebel kpl.
clip lever cpl............................................................................................................................. 460
Messerhalter kpl.
knife holder cpl........................................................................................................... 466
Clipführung oben kpl.
clip guide upper cpl..................................................................................................... 468
Cliptransport kpl.
clip transport cpl......................................................................................................... 470
Kurvenrolle m. Auge kpl.
com roller with eye cpl................................................................................................ 472
Kurvenrolle kpl.
cam roller cpl.............................................................................................................. 474
Kettenrad kpl.
sprocket cpl................................................................................................................ 476
Rollenkette 704 lang
roller chain 744 long................................................................................................... 478
Verdrängerhebel kpl.
separator arm cpl........................................................................................................ 480
Bolzen kpl.
threaded bolt cpl......................................................................................................... 482
Spreizung 15T18br. kpl.
spreading 15T18width cpl........................................................................................................ 484
Clipführung 18br. kpl.
clip guide 18widht cpl................................................................................................. 486
Transporthalter Gr.4 T15 kpl.
support for clip transport cpl....................................................................................... 488
Transporthalter Gr.4 kpl.
support for clip transport size 4 cpl............................................................................. 490