PolyJohn PS14 Series Operating manual

PS14 Guide - May 2006
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POLYJOHN
USA
PolyJohn Enterprises Corp
2500 Gaspar Ave.
Whiting, IN 46394
Phone: [phone]
Fax: [phone]
www.polyjohn.com
[email protected]
POLYJOHN
WORLDWIDE
PolyJohn (UK) Ltd.
Equinox 1 Audby Lane
Wetherby, England LS22 7RD
Phone: [phone]
Fax: [phone]
[email protected].uk
POLYJOHN
CANADA
Rama Plastics
P.O. Box 2300
199 Forest Plain Rd.
Orillia, Ontario LV3 6S2
Phone: [phone]
Fax: [phone]
[email protected]
PS14 Series
4-Person Hand Wash Station
Operations & Maintenance Guide
®
P OLY J OHN
®
All materials, including resin, pigments and ad-
ditives used to make the plastic components as
well as the plumbing components that come in
contact with the fresh water are U.S. FDA food
grade compliant.
We recommend reading through the entire booklet
prior to proceeding with use, service or maintenance.
Height 58 in. 147 cm.
Width 22.5 in. 57 cm.
Depth 22.5 in. 57 cm.
Fresh Water
Capacity 20 gal. 76 ltr.
Gray Water
Capacity 22 gal. 83 ltr.
Pump Capacity
(per stroke) 2 fl. oz 59.14 ml
Weight Empty 60 lb. 27 kg.
Weight Full 226 lb. 103 kg.
Paper Towel Dispenser
Four packs of single-fold towels (Georgia Pacific 23504)
250 towels per pack. 1000 per wash station.
Soap Dispensers
Capacity 30 fl. oz 887 ml
Color Options
Granite Gray, Tan, Evergreen & Army Green
SPECIFICATIONS
Dimension Imperial Metric

PS14 Guide - May 2006
General Product Overview & Operation Information
This self-contained, stand alone four person hand wash station is designed for
use where convenient hand washing is desired or required, such as food ser-
vice locations at outdoor events or construction sites. The compact design is
ideal for areas where limited space is available and it is easy to transport. It
features a simplified plumbing system that is easy to maintain and is supplied
fully assembled.
TOOLS REQUIRED FOR SERVICE OR MAINTENANCE
• Rivet Gun
• Drill with 13/64” bit
• Standard slotted screwdriver
Fresh Water Delivery System
The plumbing system in this sink is simple and requires minimal maintenance.
If the system becomes plugged, check the foot pumps first. Depress each foot
pump and observe the level of resistance. If there is resistance and no water
is dispensed, there is most likely an obstruction in the tube or at the orifice of
the water tap spigot. If there is no resistance and no water is dispensed, then
either a.) a tube connection is loose b.) an internal rubber part of the pump
needs replacing.
Drain Plumbing System
The drain system is designed to be virtually maintenance free. Each of the four
sink bowls are molded into the inner tank. Gray water drains directly into it
through the three drilled holes in the bottom of each basin. These holes are
kept small to minimize debris and foreign matter from entering the inner hold-
ing tank.
Pump Removal
The base plate does not need to be removed for pump maintenance. The
pumps are fastened to the base plate with four PC-000104 rivets, which will
have to be drilled out to remove the pumps. Quick disconnect fittings are used
throughout the plumbing system. To disconnect the tubing, push the ring of
the fitting toward the fitting stem while at the same time pulling out on the
tubing.
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PS14 Guide - May 2006
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Service / Maintenance Information
Filling with Fresh Water
Remove the 1”plug from the top corner of the sink. Insert a standard 1”garden
or similar type hose and fill with a few gallons of fresh water to perform a sys-
tem check. Depress each pump a few times to “prime” them. The pumps have
built in check valves that will hold a prime between uses. Continue filling to
20 gallon capacity, which should take approximately 5 minutes with a standard
garden hose and normal water pressure. The tank is full when you can see the
water level in the 1”hole.
Emptying Fresh Water
Drain fresh water by unscrewing the 1/2” plug from the bottom of the sink.
Emptying Gray Water
Certain geographical areas prohibit “dumping” of gray water and require it to
be properly disposed of. The gray water should be pumped-out by unscrewing
the 3” cap from the top corner of the sink.
Access Inner Plumbing / Spigot Replacement
Drill out the eight PC-000117 star rivets that attach the outer tank to the in-
ner tower. Drill out the eight PC-000104 rivets located at the spigots. Pull the
spigots with elbows attached out approximately 5”, disconnect the tubing by
pulling the ring on the fitting toward the fitting stem while at the same time
pushing out on the tubing. To reattach the spigots, we recommend using PC-
000104 rivets, PC-000106 back-up washers to the PC-000104 rivet stems. To re-
move the paper towel holder, drill out the four PC-000105 bulbex rivets located
inside the dispenser.

PS14 Guide - May 2006
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Service & Maintenance Information (Continued)
Paper Towel Dispenser
Unlock the master lock on the paper towel holder. Add one pack of single fold
towels (Georgia Pacific 23504 or equivalent) to each compartment (total of 4
packs) and feed the first towel through the slots in the bottom of the towel
holder body.
Soap Dispensers
Open the soap dispensers by placing your hands on
both sides of the dispenser with your thumbs on the
front approximately where the two dots are located
(the tips of your thumbs should be inline with the gray top,
but not on it), push in on the clear plastic while using
your thumbs to“pop”the gray lid off. Locate the tab on
the mounting plate at the rear of the dispenser, push
in on it and slide the dispenser up and off. Fill with 30
fl. oz. of liquid soap. Refasten it to the mounting plate
and snap lid back on.
IMPORTANT DECALS
NOT FOR COOKING OR DRINKING, is required by law in certain areas of the
U.S. Other geographical areas require that the materials used to manufacture
the sinks comply with the U.S. Federal Food and Drug Administration (FDA)
guidelines 21 CFR 175.300 (resins), 177.1520 (olefin polymers) and 178.3297
(colorants for polymers). The materials also comply with the U.S. Public Health
Service Drinking Water Standards, 42 CFR part 72 and U.S. Environmental Pro-
tection Agency Interim Primary Drinking Water Regulations 40 CFR part 141.
HANDS FREE PUMP, instruction for user to use foot pump to operate the
sink.
UNIT MUST BE DRAINED BEFORE TRANSPORTING, reminds service opera-
tor to empty the sink before transporting.