POP UP IQ LIFT PRO 7 ACTIVE User manual

PUSH-AROUND MOBILE ELEVATING WORK PLATFORM
SN: IQ24220001 - ONWARDS
IMMA200
REV.2
[phone] [e-mail] popupproducts.co.uk
USE AND MAINTENANCE MANUAL
PRO 7ACTIVe

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USE AND MAINTENANCE MANUAL
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IMMA200
REV.22
TABLE OF CONTENTS
1. GENERAL INFORMATION 4
1.1 GENERAL DESCRIPTION OF THE MACHINE 4
1.2 USER’S RESPONSIBILITY 4
1.3 WARRANTY 4
1.4 AFTER SALES SERVICE 5
1.5 WHO IS THIS MANUAL FOR? 5
1.6 MACHINE IDENTIFICATION 6
1.7 PERSONAL PROTECTION EQUIPMENT REQUIRED 6
1.8 UKCA DECLARATION OF CONFORMITY 7
1.9 CONTENT OF THE MANUAL 7
1.10 INTENDED USE 7
1.11 ACOUSTIC AND SOUND PRESSURE 8
1.12 VIBRATIONS 8
2. MACHINE SPECIFICATIONS 9
3. SAFETY DOS AND DON’TS 10
4. DESCRIPTION OF MACHINE COMPONENTS 11
5. USING THE MACHINE 16
5.1 PRELIMINARY CHECKS 16
5.2 USING THE MACHINE 19
5.3 USING THE MACHINE WHEN ELEVATION IS LOCKED 20
5.3.1 ELEVATION LOCKED DUE TO EXCEEDING MAXIMUM LOAD CAPACITY 20
5.3.2 ELEVATION LOCKED DUE TO THE FAILURE OF THE STEEL WIRE ROPE 20
6. MAINTENANCE PROCEDURES 22
6.1 INSPECTIONS 22
6.1.1 DAILY INSPECTION 23
6.1.2 QUARTERLY INSPECTION 24
6.1.2.1 Quarterly inspection of the steel wire rope 24
6.1.2.2 Quarterly inspection on the retaining hook 29
6.1.3 SIX MONTHLY INSPECTION 29
6.2 CRITICAL COMPONENT REPLACEMENT SCHEDULE 31
7. TRANSPORTING, LOADING, MANOEUVRING AND STORAGE 32
7.1 TRANSPORT INSTRUCTIONS 32
5.4 EMERGENCY LOWERING PROCEDURE 21

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TABLE OF CONTENTS CONT.
7.2 LOADING 32
7.3 PUSHING AND TOWING THE MACHINE 33
7.4 STORING 33
34
8. DECALS
8.1 DECAL LOCATIONS
8.2 DECAL SYMBOL MEANINGS
34
35

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1. GENERAL INFORMATION
1.1 GENERAL DESCRIPTION OF THE MACHINE
IQ LIFT PRO 7 ACTIVE is a type 1 manual platform. This means that it can move only when the
elevating work platform is in a transport position.
IQ LIFT PRO 7 ACTIVE manual platform is designed and engineered by Gromet SRL to provide
maintenance operators with a safer alternative to ladders.
A mechanism with a gas spring and a mechanical reducer allows the operator to lift the machine
with the minimum effort through a hand-crank.
IQ LIFT PRO 7 ACTIVE is manually elevated by the operator and does not need batteries or charge
systems to work.
IQ LIFT PRO 7 ACTIVE can be used exclusively indoors, away from wind loading and on flat
flooring. It can be used in hospitals, food production plants, pharmaceutical plants, industrial
plants for maintenance purposes, construction sites, and for shopfitting.
This machine can be used for other applications if the operating parameters indicated in this
manual are adhered to.
1.2 USER’S RESPONSIBILITY
●The product described in this manual must be used by trained personnel who must attend a
course on works at height. Personnel must learn how to use, service and handle the machine
under safe conditions.
All trained operators must read this manual thoroughly and understand its content. Operators
must also know the occupational safety laws in force.
Personnel must be informed about safety issues and use Personal Protection Equipment (PPE) to
protect people, the machine and the surrounding environment.
Only using the machine correctly can ensure long-lasting, effective and safe operation.
All rights reserved. Translations, reprints and copies of this manual, even partially and/or in any
other form, must be authorised by POP UP Products Ltd.
●
●
●
●
1.3 WARRANTY
POP UP Products Ltd. issues a Warranty Certificate valid for 12 months from the invoice issue date.
The customer must thoroughly read the instructions in this technical manual and the conditions
indicated in the warranty certificate.
POP UP Products Ltd. undertakes to replace or repair, free of charge, every faulty part or component
that the end user believes it results from production or material defects within the warranty period,
except for the following cases:
●The telescopic upright is a sealed unit. The warranty becomes null and void if it is opened in any way.
●Defects resulting from negligence, improper use or unauthorised modifications.
●Damage resulting from improper use, a fall or failure to comply with transport, storage, installation,
loading or userinstructions.

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1. GENERAL INFORMATION
1.3 WARRANTY CONTINUED
●Any modification, addition or repair made by people other than the manufacturer or
authorised companies.
●Costs for shipping the platform to the manufacturer or authorised agents (and back) for
repairs or inspections following a compensation request for any machine or component.
●Material and labour costs for restoring, repairing or replacing worn components.
●Defects resulting from the use of non-standard or additional parts or damage or wear
resulting from the use or installation of such components.
1.4 AFTER-SALES SERVICE
After commissioning your IQ LIFT PRO 7 ACTIVE, you can contact POP UP Products Ltd.
after-sales service for:
●Problems during operation
●Supply of spare parts
●Inspections and repairs.
Please provide the following data (see also 1.6 Machine identification):
●Machine name
●Serial number
●Description of the problem and parts involved
1.5 WHO IS THIS MANUAL FOR?
This use and maintenance manual is for operators and service engineers who have been
authorised and trained for using and servicing the machine.
All users must read and understand this manual and comply with its instructions.
This manual specifies the tasks of each user.

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1. GENERAL INFORMATION
MANUFACTURER
ORIGIN
DESCRIPTION
MODEL
SERIAL NUMBER
BUILT (YYYY/MM)
MAX WIND (m/s)
MAX SLOPE
WEIGHT (kg)
MAX LOAD (kg)
GROMET SRL
MADE IN ITALY
MOBILE ELEVATING WORK PLATFORM
IQ LIFT PRO 7 FLY
IQ24220001
2022/05
0 (zero)
0 (zero)
274
125
NUMBER OF PEOPLE
1
Tenth Avenue, Deeside Industrial Park
Flintshire, CH5 2UA
[phone]
www.popupproducts.co.uk
[email protected]
1.7 PERSONAL PROTECTION EQUIPMENT
REQUIRED The user should wear the following PPE:
1) Harness (Where applicable)
2) Safety shoes
3) Helmet
4) Gloves (Where applicable)
1.6 MACHINE IDENTIFICATION
These instructions refer to IQ LIFT PRO 7 ACTIVE, which carries the plate below with the
following data:

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1. GENERAL INFORMATION
1.8 UKCA DECLARATION OF CONFORMITY
This machinery fulfils all the relevant provisions of the Supply of Machinery (Safety) Regulations
2008 (SI 2008/1091) as amended (SI 2011/1043, SI 2011/2157 SI 2019/696) , BS EN 280:2013 + A1:2015
and BS EN ISO 12100:2010. A copy of the UKCA declaration of conformity can be found in the
document tube attached to the machine.
1.9 CONTENT OF THE MANUAL
This manual andattacheddocumentation provide:
●General information
●Safety information
●Description of the machine andoperation of its parts:
oDescription andcharacteristics
oTransportandinstallation
oOperation
●Maintenance andtroubleshooting
●Instructions for interruptingthe service,storing, disassemblinganddisposingof
the machine
●Listof the attacheddocumentation,such as diagrams,drawings and
documentation of the installedcomponents.
1.10 INTENDED USE
Liftingpeople andequipmentin closed, wind-free environments andon flatflooring.
Users musthave completedcourses on how to use MEWPs andwork atheight.

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1. GENERAL INFORMATION
1.11 ACOUSTIC AND SOUND PRESSURE
Declared noise emission value:
1.12 VIBRATIONS
Declared vibration emission value:
Referenced technical standards: UNI EN ISO 3744: 2010 and UNI EN ISO 11201: 2010
Manufacturer: Gromet S.r.L.
Type: Manual Platform
Model: IQ LIFT PRO 7 ACTIVE
Serial number: MA0120001
Year of manufacture: 2021
Operating conditions: Elevating and lowering the platform
DECLARED SOUND EMISSION VALUES
in accordance with UNI EN ISO 4871: 2009
78,0
4,0
75,0
4,0
Weighted sound power level A, Lwa (fif. 1 pW) in decibels
Uncertainty KwA, in decibels
Uncertainty KpA, in decibels
Weighted emission sound pressure level measured A, LpA (ref. 20
μPa) in the operator's position, in decibels
Referenced technical standards: UNI EN ISO 1032:2009 and UNI ISO 2361:2014
Manufacturer: Gromet S.r.L.
Type: Manual Platform
Model: IQ LIFT PRO 7 ACTIVE
Serial number: MA0120001
Year of manufacture: 2021
Operating conditions: Elevating and lowering the platform
DECLARED VIBRATORY EMISSION VALUES
in accordance with UNI EN I12096:1999
0,14
0,03
Vibratory emission value measured,aw in m/s2
Uncertainty K, in m/s2

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2. MACHINE SPECIFICATIONS
Working Height (maximum) 4.2m
Platform Height (maximum) 2.1m
Stowed Height 1.68m
Ground Clearance 15mm (min) to 85mm (max)
Overall Width 0.76 m
Overall Length 1.16m
Work Platform 0.71m x 0.58m
Guard Rail Height 1.1m
Toe Board Height 150mm
Platform Entrance 0.41m
Wheel Base 0.97m
Wheel Track 0.72m
Tyre Size (Solid, Non-Marking) - Front 205mm
Tyre Size (Solid, Non-Marking) - Rear 125mm
Rated Load
Lift Capacity 125kg (1 person + 45kg tools and materials)
Horizontal/Manual Force 200 N
Floor Loading
Machine Weight (Unloaded) (Approx.) 274kg
Maximum Wheel Pressure — Contact Point 3.07Mpa
Environmental limitations
Wind Indoor Use Only: 0 km/h
Rated Slope 0.0°
Temperature -20° C- to 40° C
Lift/Lower Speed 18 s / 20 s
Maximum number of lift cycles 150,000
The main specifications of the IQ LIFT PRO 7 ACTIVE can be found below:
Dimensions

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3. SAFETY DOS AND DON’TS
ALWAYS read and understand the Operation and Safety Handbook before operating.
ALWAYS understand all decals and warning labels on the machine.
ALWAYS prevent unauthorised use; when machine is not in use, remove key.
ALWAYS wear necessary approved personal protective equipment (PPE), i.e. head gear.
ALWAYS report any misuse of equipment to proper personnel.
NEVER work on platform if your physical condition is such that you feel dizzy or unsteady.
Use machine only for purposes for which it was intended.
ALWAYS
NEVER use the lift as a crane (by suspending a load from the platform).
NEVER exceed the load capabilities of the platform. (See the “Product Description” section of this handbook)
NEVER use machine as electrical grounds for arc welding.
NEVER allow a third party to enable the hand-crank from outside the platform.
Check job site for unsafe working conditions.
ALWAYS watch out for others. Keep others clear of operating platform.
ALWAYS
or possible hazards.
ALWAYS
ALWAYS be on hard level surface before elevating
ALWAYS maintain a clearance between any part of the machine, or its load, and any electrical line or apparatus. Follow local power line
clearance regulations.
NEVER allow others to pass under a raised platform or position the platform over someone.
NEVER use outdoors. Lift is not designed for windy conditions or electrical storms.
NEVER operate on incline or uneven surface.
NEVER operate machine near power lines. The platform and enclosures are not insulated.
NEVER move the machine on a slope steep enough that the machine may become uncontrollable.
Equipment is only as safe as the operator.
ALWAYS make sure entry gate is secured before operating machine from the platform.
ALWAYS secure tools and materials.
ALWAYS
NEVER
NEVER enter or exit platform while machine is in motion.
NEVER mount or dismount a raised platform.
NEVER move the machine when in the elevated position.
NEVER move the machine with a person on the platform.
NEVER
Before operation, ensure that the machine is properly serviced.
ALWAYS perform inspections and preventative maintenance at the recommended intervals. (See section 6. of this handbook)
ALWAYS use original parts if replacing a component. The use of non original parts will void the warranty.
NEVER attempt to carry out maintenance on this machine unless you have been fully trained and authorised to do so.
Only qualified operators may operate this machine
distribute load evenly over the platform area
avoid contact with fixed (buildings, etc.) or moving (vehicles, cranes, etc.) objects. Check work area for overhead obstructions
follow any applicable national traffic regulations.
maintain a firm footing on the platform floor and work only within the platform area
use ladders or scaffolding on the platform to obtain greater height.
belt or tie off to an adjacent structure.

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4. DESCRIPTION OF MACHINE COMPONENTS
Front auto-braking wheels
The front wheels automatically lock when the platform is elevated.
Front braking unit
The front braking system is designed to brake the front wheels
when the platform is lifted.
Rear plunging castor unit
This castor unit is springloaded and will drop the machine onto the
rear outriggers, which rest on the ground and stabilise the machine
(see below) once the operator, steps onto and enters the platform.
The castor is also a swiveling type and has a foot operated brake
which should always be engaged before entering the platform.
Rear outriggers
When the operator steps into the platform, the rear outriggers rest
on the floor to provide stability.

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4. DESCRIPTION OF MACHINE COMPONENTS
Spirit level
The spirit level allows the operator to check whether the floor is
horizontal or not before elevating the platform. The operator should
not elevate the platform if the spirit level does not indicate a flat
surface.
Base unit
This unit consists of the machine frame on which all components are
mounted. The base unit is also fitted with fork lift pockets to allow
the lifting of the machine with a fork lift truck.
Platform / Handrail
The operator accesses the platform through the pivotting gates,
which close automatically once released. The operator is surrounded
by handrails which provide a safety cage while the operator works on
the platform.

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4. DESCRIPTION OF MACHINE COMPONENTS
Platform Gates
The operator enters the platform through these gates. They open
inwards and are spring loaded to close behind the operator.
Restraint Harness Attachment Point
This eye bolt can be used by the operator to attach their restraint
harness hook to.
Mast Unit
The mast unit contains the ascent and descent mechanism.

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4. DESCRIPTION OF MACHINE COMPONENTS
Hand-crank
To elevate or lower the platform, the operator must pull the
hand-crank handle towards the gate and turn the hand-crank
clockwise to ascend and anti-clockwise to descend.
Capacity limiter and maximum vertical extension stop
The retention system of the steel wire rope inside the platform
activates the capacity limiter and prevents any vertical travel should
the following conditions occur:
- The maximum capacity (125kg) is exceeded
- The steel wire rope breaks
The locking mechanism prevents the hand-crank from rotating until
the problem is resolved.
Tool tray
The tool tray can be used to accommodate tools or materials to a
capacity of 10kg. The tool tray also incorporates tool tethering slots
in the front face of the tooltray.

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4. DESCRIPTION OF MACHINE COMPONENTS
Safety device
This device allows an operator on the ground to rotate the platform
drive hand-crank, if for example the operator has become incapaci-
tated, for any reason (e.g. illness of the operator themselves) and
unable to bring the platform back to ground level by themselves..
By extending the telescopic handle, the operator on the ground
hooks the handle of hand-crank with the spring loaded catch, shown
in the image on the left in green. This allows the platform hand-crank
to rotate freely. The operator on the ground is able to rotate the
hand-crank and return the platform to the ground position.
After being used, the device must be returned to its mounting and
secured for possible use in the future.
Transport safety hook
This device, consisting of a hook, is a safety device securing the
platform to the base unit. The hook can be placed in the transport
position when the machine(s) are loaded onto a truck or in a van.
ATTENTION!
Before using the machine make sure the hook is positioned as shown
in Fig.1
When transporting the machine place the hook to its safety position
as shown in Fig.2

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5. USING THE MACHINE
Step 1.
Visually inspect the machine to make sure that its various compo-
nents do not show signs of damage. Pay special attention to the
platform structure, mast unit and the front and rear wheel unit.
5.1 PRELIMINARY CHECKS
Step 2.
Ensure the wheels (both the front ones and the rear swivel castor)
are not damaged. Check the wheels to identify damage and make
sure they rotate freely. Ensure the tyres do not have cuts or wear
signs deeper than 4 mm. The front wheels have a diameter of
205mm, whereas the rear one has a diameter of 125 mm.
Ensure the nuts that lock the rear wheels are not loose.
Step 3.
1.Ensure the axle bolts on both the front and rear wheels are
present and secured correctly.
2.Ensure the bolts holding the front braking locking discs are
present and secured correctly.
Step 4.
Ensure the foot operated brake on the rear swivelling castor engages
correctly and prevents movement of the wheel.

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5. USING THE MACHINE
Step 5.
Ensure the spirit level is not damaged and that the air bubble is
centred (the machine must be positioned on a perfectly flat surface).
5.1 PRELIMINARY CHECKS
Step 6.
Ensure the gates open inwards and close automatically.
Step 7.
Ensure the swivel castor is not loose or bent. Once satisfied, press
the brake foot pedal to lock the wheel and climb into the platform.

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5. USING THE MACHINE
Step 8.
Once inside the basket, check the operation of the hand-crank
handle. To do so, pull the hand-crank handle. Once released, the
handle should return to the lock position. Repeat this operation but,
this time, turn the hand-crank clockwise with the handle pulled. The
wheel should rotate freely. Turn it anticlockwise to move the basket
down-wards.
5.1 PRELIMINARY CHECKS
Step 9.
Ensure the capacity limiter is secured to the mast cover.
Step 10.
Visually check the welds of the handrails, gate and those between the
handrails and the mast unit. Welds must be intact. If they show
cracks or detachments, quarantine the machine and report the fault.

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5. USING THE MACHINE
Before using the machine please observe the following:
1. The machine MUST be used indoors and not exposed to wind.
2. The machine has been designed to operate at a wind speed of 0 m/s.
3. The machine has been designed to operate on level flat surfaces (zero degree incline).
4. The machine should be placed on a level flat surface that can withstand the weight of the machine plus the
operator, tools and materials used.
5.2 USING THE MACHINE
Once the above observations have been made and adhered to, operation instructions below can be followed:
1. Manoeuvre the machine to the place of work that is being carried out.
2. Make all checks outlined in section 5.1 Preliminary Checks.
3. Lock the brake on the pivoting wheel.
4. Enter the platform and ensure the gates are closed fully. Always use 3 points of contact when entering and
exiting the platform.
5. Attach the restraint harness to the restraint harness attachment point.
6. Ensure the platform is clear of obstructions both around the machine and above it.
7. Elevate the platform by pulling out the hand-crank handle and turning the hand-crank clockwise until you
reach the desired height. Release the hand-crank handle to prevent any further movement of the hand-crank
and platform.
8. The maximum platform height is 2.1m from the ground and the capacity limiter along with the vertical exten-
sion stop will prevent any further elevation. The platform can only be lowered from this position.
9. To lower the platform, pull out the hand-crank handle and turn the hand-crank anticlockwise until the
desired height is achieved or the platform is fully lowered and resting on the base unit. Release the hand-crank
handle to prevent any further movement of the hand-crank and platform. Always ensure the area underneath
the platform is clear of objects or personnel.
10. Exit the platform using the gates and using the 3 points of contact method.