Peak 211SAC Manual

TWO-POST LIFT
Model: 211SAC
Original

CONTENTS
Product Features and Specifications ...................................................1
Installation Requirement ..................................................................3
Steps of Installation ........................................................................5
Exploded View ...............................................................................28
Test Run .......................................................................................38
Operation Instruction ......................................................................40
Maintenance ..................................................................................41
Trouble Shooting ............................................................................42
Lift Disposal ...................................................................................42

1
I. PRODUCT FEATURES AND SPECIFICATIONS
CLEAR-FLOOR DIRECT-DRIVED MODEL FEATURES
Model 211SAC (See Fig. 1)
· Direct-drived design, minimize the lift wear parts and breakdown ratio
· Dual hydraulic cylinders, designed and made on high standards, utilizing imported oil
seal in cylinder
· Self- lubricating UHMW Polyethylene sliders and bronze bush
· Single-point safety release with dual safety design
. Clear-floor design, provide unobstructed floor use
. Overhead safety shut-off device prevents vehicle damage
MODEL 211SAC SPECIFICATIONS
Model
Style
Lifting
Capacity
Lifting
Time
Lifting Height
Overall Height
Overall
Width
Minimum
Pad Height
Motor
211SAC
Clear-floor
Direct-drived
5.0 T
57S
1842-2071mm
3988/4420mm
3542mm
115-344mm
3.0HP
Fig. 1

2
Arm Swings View
Fig. 2
Attention! Please make sure place the arms in correct
position before car drive in !
Fig. 3
2495mm
3542mm

3
II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
Rotary Hammer Drill (Φ19)
Hammer
Level Bar
English Spanner (12")
Ratchet Spanner With Socket (28#)

Wrench set
Carpenter’s Chalk
Screw Sets
Tape Measure (7.5m)
Pliers
Socket Head Wrench (3#, 5#, 8#)
Lock Wrench
(10#, 13#, 14#, 15#, 17#, 19#, 24#,27#, 30#,)
Fig. 4

4
B. Equipment storage and installation requirements.
The equipment should be stored or installed in a shady, normal
temperature, ventilated and dry place.
C. The equipment should be unload and transfer by forklift.
D. SPECIFICATIONS OF CONCRETE (See Fig. 6)
Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 120mm minimum and without reinforcing steel bars,
and must be completely dry before lift installation.
2. Concrete must be in good condition and must be of test strength 3,000psi
(210kg/cm²) minimum.
3. Floors must be level with no cracks or holes.
E. POWER SUPPLY
The electrical source must be 2.2kw minimum. The source cable size must be
2.5mm² and in good condition of contacting with floor.
Fig.6
Concrete intensive must be
3,000psi (210kg/cm²)
55
Fig.5
120mm

5
III.INSTALLATION STEPS
A. Location of installation
Check and ensure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Use a carpenter’s chalk line to establish installation layout of base-plate (See Fig.
7).
C. Check the parts before assembly.
1. Packaged lift and hydraulic power unit (See Fig. 8).
2. Move the lift aside with a fork lift or hoist, and open the outer packing carefully and
remove aside the top connecting assy. and parts box
(See Fig. 9).
Shipment Parts list
Outer column
Parts box
Fig. 8
Fig. 9
Chalk Line
3542 mm
Fig. 7

6
3. Take out the outer column which in the middle, lift the upper column with a fork lift
or hoist, loose the bolts of the upper package stand, take out the parts in the inner
column (See Fig. 10).
4. Lift the lower column with a fork lift or hoist, take down the package stand, then take
off the lower outer column, take out the parts in the inner column (See Fig. 11).
5. Move aside the parts and check the parts according to the shipment parts list.Open
the carton of parts and check the parts according to parts box list
(See Fig. 12, Fig.13).
Fig. 10
Fig. 11
Lifting up the
machine by
A fork lift.
Disassemble the
package stand

7
6. Check the parts of the parts bag 1 according to parts bag list (See Fig. 14).
7. Check the parts of the parts bag 2 according to parts bag list (See Fig. 15).
Fig. 14
Fig. 15
Shipment parts list
Fig.12
Pars box (115)
Fig.13
102

8
D. Install parts of extension columns (See Fig. 16).
Fig.16
24
26
20
42
25
37
41

9
E. Install hydraulic cylinder
Wind the two end of straight fitting by white bobbin ,Connecting the extended straight
fitting and 90° fitting, and then install the cylinder in the carriages (See Fig. 17).
Fig. 17
Powerside column
Offside column
The fitting of the cylinder
toward the hole of the column
Wind enough White
bobbin
Insert the installed cylinder
into Column
1
66
52
95
96
94
68

10
F. Install columns
Lay down two columns on the installation site paralleled, position the power side
column according to the actual installation site. Usually, it is suggested to install
power side column on the front-right side from which vehicles are driven to the lift.
This lift is designed with 2-section columns. Adjustable height according to the
ceiling height and connecting the inner and extension columns.
For 211SAC installation: When the ceiling height is over 4450mm, use high setting.
When the ceiling height is between 4000-4450mm ,use low setting. It is not
allowable to install when the ceiling height is less than 4000mm.
1, High setting installation, the lower hole of extension column is connected with
inner column, see Fig.18
2, Low setting installation, the upper hole of extension column is connected with
inner column, see Fig.19
22
23
21
High setting
Fig.18
Low setting
Fig.19

11
G. Position the columns
Position the columns on the installation layout of base plate. Install the anchor bolts.
Check the columns plumpness with level bar, and adjusting with the shims if the
columns are not vertical. Do not tighten the anchor bolts (See Fig.20).
Note: Minimum embedment of Anchors is 110mm.
Drilling
Cleaning
Bolting
110mm
Width between
columns:2850mm
Overall width：3542mm
Adjusting with
the shims
56
10
55
Fig.20

12
H. Install overhead top beam
1. With help of the hook of top beam, put one side of top beam on top of the extension
column and connecting the top beam to extension column by bolts, tighten the bolts.
(See Fig. 21).
Fig. 21
Hook on the extension
columns
Tighten the bolts
23
22
21
27
1

13
27
28
23
22
21
1
52
2. Assemble overhead top beam, tighten the columns anchor bolts (See Fig. 22).
Fig.22
Tighten the anchor bolts with
ratchet spanner with socket
Torque of tighten the anchor bolts is
150 N.m

14
I. Installing the limit switch control bar and limit switch (See Fig. 23)
Loosen screw
of drive rod for
adjustment,
tighten the
screw after
adjustment
Limit switch connected
with cable
Fig.23
59
Limit switch
cable wiring
diagram
Connect the brown wire
to the terminal 12# on
limit switch and terminal
4# on control button.
Connect the blue wire
to terminal 11# on
limit switch and
terminal A1 on AC
contactor of power unit
Connect the yellow
and green wire to the
earth wire terminal on
limit switch and the
earth wire terminal of
power unit.
58
60
22
21
105
103
104
23
1
52
Limit switch
control bar
102
61

15
J. Install safety device (See Fig. 24 & Fig. 25).
Fig. 24 Power side safety device
Fig. 25 Offside safety device
12
13
14
15
16
17
1
8
7
9
10
22
11
6
70
24
18
19
12
13
14
45
44
17
52
19
18
40
50
24
51
43
70
24
47
46
48
49

16
K. Raise the carriages up by hand and make them be locked at the same level (See Fig.
26).
Fig. 26

17
L. Install cables
1. High setting cable connection:
1.1 Take out the carriages plastic cover, cable pass through from the bottom of the
carriages and be pulled out from the open of carriages, then screw the two cable
nuts (See Fig. 27).
Cable connecting
direction
Cable connecting
direction
Fig. 27
Screw the two
cable nuts

18
1.2 Connecting cable for high setting (See Fig. 28)
Cable 1
Cable 2
Cable 1
High setting
Fig. 28