POP UP PUSH 8 ECO Manual

PUSH 8
ECO
OPERATOR’S SAFETY AND
MAINTENANCE HANDBOOK
FOR PUSH 8 ECO
[phone] info@popupproducts. popupproducts.co.uk
DUAL USE MACHINE, WITH
AND WITHOUT STABILISERS
AUTO BRAKES FITTED

CONTENTS
Page 2 of 25
SECTION ONE | DESCRIPTION
Introduction
Description
Intended Use
Training
Modifications
Terminology
POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
OPERATOR’S SAFETY AND
MAINTENANCE HANDBOOK
FOR PUSH 8 ECO
PAGE
3
3
3
4
4
5
SECTION TWO | SPECIFICATION
Technical Data
Operating Site
Noise and Vibration
Limitations
PAGE
6
7
7
7
SECTION THREE | SAFETY RULES
Safety Rules
PAGE
8
SECTION FOUR |
OPERATING INSTRUCTIONS
Daily Checks
Manoeuvring the Platform
Engaging the Brakes
Auto Brakes
Deploying the Stabilisers
Stowing the Stabilisers
Battery Isolation Switch
Entering and Leaving the Platform
Control Pendant
Emergency Stop
Emergency Lowering
Emergency Plunger Valve
Battery Charging
PAGE
9
9
10
10
10
10
11
12
12
13
13
14
14
SECTION FIVE | MAINTENANCE
Safety During Maintenance
Periodical Maintenance Checks
Storage
Lubrication
Hydraulic Oil
Electical Schematic
Hydraulic Schematic
Troubleshooting
PAGE
15
15/16
16
16
17
18
19
20
SECTION SIX |
TRANSPORT INSTRUCTIONS
Lifting
Preparation for Transport
Loading and Unloading
PAGE
21
21
22
SECTION SEVEN |
MAINTENANCE & REPAIR RECORD
Maintentance and Repair Record
Notes
Daily Checks - Operator Checklist
PAGE
23
24
25

INTRODUCTION
Page 3 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
This handbook provides information on the safe operation of this work platform. Operators should read
and understand all of the information contained within this manual prior to operating the work platform.
The handbook contains several warnings, these indicate situations which if not avoided could result in serious
injury or death to persons, or damage to the machine or property.
Additional copies of this handbook are available from the manufacturer at the address below. Information
contained in this handbook is based on the latest product information at time of publication.
Pop-Up Products Ltd operate a policy of continuous improvement and therefore reserve the right to make
product changes at any time without obligation.
DESCRIPTION
The POP-UP PUSH 8 ECO is a scissor lift type work platform, which is manoeuvred manually into work
positions and elevated and lowered using an electro- hydraulic control system.
The standard machine includes the following standard features:
240KG SAFE WORKING LOAD
4.5 METRE WORKING HEIGHT
1.72 METRE STOWED HEIGHT
EASILY MANOEUVRABLE
PASS THROUGH STANDARD DOORS
SIMPLE OPERATION
STEEL GUARD RAILS
NON-SLIP PLATFORM
STEERABLE WHEELS
MANUAL BRAKES ON REAR SWIVEL
WHEELS
AUTO BRAKES ON FRONT FIXED
WHEELS
ANTI-CRUSHING LOWERING DELAY
INTEGRAL BATTERY CHARGER
EMERGENCY LOWERING FACILITY
EASILY TRANSPORTABLE
LOW MAINTENANCE
COMPLIES WITH EN280:2001
STABILISERS (OPTIONAL IF AUTO
BRAKES FITTED)
INTENDED USE
The machine has been designed to comply with the safety requirements of the Machinery Directive 2006/42/EC
taking guidance from the European Standard BS EN280:2001 + A2:2009 Mobile Elevating Work Platforms.
The machine is intended to be used to lift persons, plus essential tools and materials, to enable work to be
undertaken at height. Typical applications will include maintenance, cleaning, painting, etc. at varying heights
above ground level.
WARNING: THE MACHINE MUST NOT BE USED IN APPLICATIONS OR FOR USES OUTSIDE OF THE
SCOPE OF THIS HANDBOOK. SHOULD A CERTAIN APPLICATION NOT BE COVERED, THEN THE
MANUFACTURER SHOULD BE CONTACTED
SECTION ONE | DESCRIPTION

TRAINING
Page 4 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
It is essential that persons operating this POP-UP PUSH 8 ECO are fully trained in the setting up, safe use and
inspection of the machine. Please download a copy of our free Pop-Up & POP-UP PUSH 8 ECO Familiarisation
Guide from www.popupproducts.co.uk
The guide has been designed to assist competent people in safely operating our range of low-level push
around scissor lifts.
WARNING: OPERATION OF THIS MACHINE BY UNTRAINED OPERATORS MAY RESULT IN SERIOUS
INJURY OR DEATH
MODIFICATIONS
No modications must be made to this machine unless the manufacturer has given full written
approval. If in doubt contact the manufacturer for advice.
MANUFACTURER’S ADDRESS:
SECTION ONE | DESCRIPTION
Pop-Up
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
UK
Tel [phone]
Fax [phone]

TERMINOLOGY
Page 5 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION ONE | DESCRIPTION
1CONTROL PENDANT
2EMERGENCY STOP BUTTON & KEY
3GATE
4GUARD RAIL
5HANDBOOK
6PLATFORM
7110V AND 240V CHARGER LEADS
8SCISSOR PACK
9MAIN LIFT CYLINDER
10 EMERGENCY PLUNGER VALVE
11 MAINTENANCE PROPS
12 BUBBLE SPIRIT LEVEL
13 STABILISERS
14 FORKLIFT POCKET (1 OF 4)
15 CHASSIS
16 AUTO FRONT BRAKES
17 MANUAL BRAKE (1 OF 2)
18 HYDRAULIC TANK
19 BATTERY
20 HYDRAULIC PACK
21 BATTERY CHARGER
22 CHASSIS PLATE
23 BATTERY CONDITION METER
24 BATTERY CHARGING INDICATOR
25 BATTERY CHARGER SOCKET
26 POWER SELECTOR
27 EMERGENCY LOWERING VALVE
1
2
3
4
56
7
8
9
10
11
12
13 14 15 16
17
18
19
20
21
22
23 24 25
26
27

TECHNICAL DATA
Page 6 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION TWO | SPECIFICATION
SAFE WORKING LOAD (SWL)
EQUIVALENT TO
240kg
1 person + 160kg tools and materials
MAXIMUM PLATFORM HEIGHT
MAXIMUM WORKING HEIGHT
2.5 metres
4.5 metres
PLATFORM LENGTH
PLATFORM WIDTH
PLATFORM GUARD RAIL HEIGHT
TOE BOARD HEIGHT
1.01 metres
0.52 metres
1.10 metres
0.15 metres
MAXIMUM ALLOWABLE MANUAL FORCE
MAXIMUM ALLOWABLE WIND SPEED
MAXIMUM ALLOWABLE CHASSIS INCLINATION
200 Newtons
0 metres/sec*
0 degrees
ELECTRICAL SYSTEM
MOTOR
BATTERIES
BATTERY CHARGER
12 volt DC
0.7 kW
1 x 80 Ah
Universal 90V to 240V AC
HYDRAULIC SYSTEM
MAXIMUM PRESSURE
RESERVOIR CAPACITY
13 MPa
1.22 litre
FUNCTION SPEEDS (APPROX.)
RAISE
LOWER
APPROX. NO. OF LIFTS (FULLY CHARGED WITH SWL)
24 seconds
25 seconds
120
OVERALL LENGTH
OVERALL HEIGHT (STOWED)
OVERALL WIDTH (WITH STABILISERS DEPLOYED)
OVERALL WIDTH (WITHOUT STABILISERS)
1.26 metres
1.72 metres
1.30 metres
0.70 metres
OVERALL MASS (GVW) WITHOUT STABILISERS
OVERALL MASS (GVW) WITH STABILISERS
WEIGHT (WITHOUT STABILISERS)
MAXIMUM WHEEL LOAD
343kg
365kg
343kg
350kg
* For use in indoor exposed areas up to 12.5m/sec wind speed – pack available on request

OPERATING SITE
Page 7 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION TWO | SPECIFICATION
Select a site for the machine from which the platform will be able to reach the required work area. A visual
inspection of the operating site should be made before setting up the machine. Particular attention should be
given to the following items:
1. GROUND CONDITIONS
Ensure that the ground on which the POP-UP PUSH 8 ECO is to operate is capable of supporting the weight of
the machine (including the weight of the operator plus tools and materials). Be aware of oors or coverings (e.g.
manhole covers) that may not withstand point loadings exerted by the castor wheels.
An interlock system ensures that the stabiliser beams and legs are fully deployed before the work platform can
be raised. It is essential that each of the four stabiliser feet are located on rm, solid ground. The POP-UP PUSH
8 ECO auto brake kit enables the removal of stabilisers for use in 0m/sec wind conditions.
2. GROUND FLATNESS
The POP-UP PUSH 8 ECO must only be operated on at (0o chassis inclination) and level surfaces. The
allowable chassis inclination is indicated when the spirit level bubble is within the marked limits. All castor
wheels must be in full contact with the ground.
In indoor exposed wind speeds up to 12.5m/sec the POP-UP PUSH 8 ECO can be used with a stabiliser pack.
3. Obstructions
When manoeuvring, raising and lowering, ensure that there are no obstructions or persons that may be struck
by the platform.
NOISE AND VIBRATION
Noise levels emitted from this machine do not exceed 70 dB(A). Hand and arm vibration experienced on this
machine does not exceed 0.5 m/s2.
LIMITATIONS
The POP-UP PUSH 8 ECO is limited to operation indoors. The machine must not be used outdoors. Please
consult the manufacturer if you are unsure of any application for which the machine is to be used.
This machine has been tested for Electromagnetic Compatibility (EMC) however, operation near to high
powered radio transmission apparatus (e.g. radar, antennae) or within strong electrical and/or magnetic elds
may aect some features of this product.
WARNING: THIS MACHINE HAS NOT BEEN DESIGNED FOR OPERATION WITHIN POTENTIALLY
EXPLOSIVE ATMOSPHERES
WARNING: THIS MACHINE IS NOT ELECTRICALLY INSULATED AND MUST NEVER BE USED FOR LIVE
LINE WORKING. DEATH OR SERIOUS INJURY CAN RESULT FROM CONTACT WITH, OR INADEQUATE
CLEARANCE FROM, ELECTRICAL CONDUCTORS

SAFETY RULES
Page 8 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION THREE | SAFETY RULES
NEVER Exceed the rated capacity (Safe Working Load or SWL) of the platform (240kgs).
Use the POP-UP PUSH 8 ECO as a ‘crane’ (e.g. by suspending loads from beneath the platform).
Make any attempt to increase the working height or outreach of the platform (e.g. by use of
stepladders in the platform).
Operate the POP-UP PUSH 8 ECO if the bubble spirit level is outside the marked limits.
Manoeuvre the POP-UP PUSH 8 ECO on an inclined surface otherwise it may become uncontrollable.
Manoeuvre the POP-UP PUSH 8 ECO whilst in its elevated position, as this may cause instability.
Manoeuvre the POP-UP PUSH 8 ECO with a person or materials in the platform.
Enter or exit the platform unless the platform is in the lowered and transport position.
Apply external side loads to the platform or scissor structure.
Allow persons at ground level to operate the controls whilst the platform is occupied (unless in an
emergency situation).
Operate the POP-UP PUSH 8 ECO outdoors.
Attempt to overreach.
Interfere with, wedge or attempt to override hydraulic, electrical or mechanical safety devices.
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
NEVER
ALWAYS Check that there are no obstructions or persons that may be struck by the platform before and during
the raising and lowering of the platform.
Ensure that the access gate is closed once the operator has entered the work platform.
Ensure that another responsible person on site knows how to use the emergency controls.
Undertake the daily checks recommended in this handbook prior to operation of the machine.
Ensure that all instructions, warning and Safe Working Load decals are clean and legible.
Ensure the POP-UP PUSH 8 ECO is positioned on adequate ground to support the weight of the
machine.
Ensure that sucient clearance is given if working near to live conductors.
Ensure the manual rear brakes have been engaged before elevating the work platform.
Ensure that auto front brakes are functioning correctly before attempting to use the machine.
Ensure that the platform does not come into contact with xed objects (e.g. buildings, etc.) or moving
objects (e.g. vehicles, other plant equipment, etc.).
Replace any removable guard rails (e.g. close and lock access gate) to enable full edge protection to be
maintained.
Ensure that the load is evenly distributed within the platform.
Ensure the safety of persons that may enter the area around the platform (e.g. cordon o the area to
prevent persons entering the danger area).
Ensure hands are kept within the connes of the guard rails whilst elevating the work platform.
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
ALWAYS
NEVER

DAILY CHECKS
Page 9 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FOUR | OPERATING INSTRUCTIONS
Prior to operating the POP-UP PUSH 8 ECO, the following items must be checked:
STRUCTURE (E.G. DAMAGE, CRACKS, CORROSION,
ABRASION, WELDS, CONNECTIONS)
PLATFORM (FLOOR, RAILS)
CASTORS (SMOOTH MOVEMENT, DAMAGE)
REAR MANUAL BRAKES
AUTO FRONT BRAKES
HYDRAULIC OIL
OIL LEAKS
BATTERY CONDITION
RAISE AND LOWER FUNCTIONS (INCLUDING
DESCENT DELAY)*
EMERGENCY STOP AND LOWERING FUNCTIONS
LIMIT SWITCH
SAFETY DECALS
STABILISERS (OPTIONAL IF POP-UP PUSH 8
ECO IS FITTED WITH AUTO BRAKES)
* The raise and lower functions can be tested by removing the upper control box from its holder in the work
platform and using the controls whilst at ground level. (NOTE: unless in an emergency situation, this practice must
not be employed when a person is in the work platform).
If the above checks reveal malfunctions or damage on the POP-UP PUSH 8 ECO, then the machine must not be
used until the problem is rectied. If in doubt, seek further assistance from the manufacturer.
If safety decals are no longer legible or missing, please contact the manufacturer for replacements.
The Daily Checks page in Section 7 of this handbook may be photocopied to provide an aide memoir for operators
when undertaking these important checks.
MANOEUVRING THE PLATFORM
Manoeuvre the platform into position using both hands on the platform
rails as shown. Take care to avoid trapping hands or feet whilst
manoeuvring the platform.
Never manoeuvre the POP-UP PUSH 8 ECO whilst it is elevated or with a
person, tools or materials in the platform.
WARNING: BEFORE OPERATING YOUR POP-UP PUSH 8 ECO,YOU
MUST ENSURE THAT YOU HAVE BEEN ADEQUATELY TRAINED IN ITS
USE AND HAVE FULLY READ AND UNDERSTOOD THIS OPERATOR’S
HANDBOOK, PAYING PARTICULAR ATTENTION TO SECTION 3 -
SAFETY RULES

ENGAGING THE BRAKES
Page 10 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FOUR | OPERATING INSTRUCTIONS
Always ensure that both rear manual castor brakes are engaged before elevating the work platform to prevent
any inadvertent movement. The brakes are engaged by pushing down on the lever as shown. Releasing the
brake is simply a reversal of the engaging procedure. Before operating please ensure that both of the manual
ENGAGE RELEASE AUTO BRAKES
AUTO BRAKES
On the latest models POP-UP PUSH 8 ECO is tted with a secondary automatic brake system acting on the front
xed wheels. POP-UP PUSH 8 ECO does not require stabilisers if these auto brakes are tted. An auto brake kit is
available to purchase. This system should be checked for functionality before attempting to use the machine. To
check, leave the rear manual brakes ‘OFF’ and elevate the machine approximately 150mm. Hold the handrail on both
sides at the gate end and attempt to push the machine. It should be dicult to push the machine if the auto brakes
are functioning correctly. Please consult the manufacturer if the machine is easily pushed. Before operating please
ensure the manual rear brakes are engaged. An auto brake kit is available for POP-UP PUSH 8 ECO for the safe
STABILISERS
DEPLOYING THE STABILISERS
Models of POP-UP PUSH 8 ECO, without auto brakes, are tted with four stabilisers,
one at each corner. All four stabilisers must be fully deployed before the platform
can be raised, as follows:
1 Pull out the red knob on the stabiliser beam housing
2Extend the beam until it locks into position
3Pull out the blue plunger on the stabiliser leg so that the foot drops to the ground
4Ensure that the plunger pin engages into the radial slot at the top of the leg
5Wind the handle clockwise until it is hand-tight
6 Ensure that the yellow stabiliser indicator lamp is lit
RETRACTING AND STOWING THE STABILISERS
When work is nished on the POP-UP PUSH 8 ECO, the platform should be lowered into its resting position and the
worker should exit the platform. Only then should the stabilisers be retracted and stowed. To do so:
1 Turn the handle anti-clockwise to loosen the stabiliser foot
2Pull out and hold the blue plunger
3Lift the stabiliser leg until it is in the raised position
4Release the blue plunger until it is seated in the radial ring around the bottom of the stabiliser leg
5Pull the red knob on the stabiliser beam outwards
6Push the beam back into its housing until it locks into the ‘transport’ position
Once the stabilisers are in position, the platform can be raised to the desired height.

BATTERY ISOLATION SWITCH
Page 11 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FOUR | OPERATING INSTRUCTIONS
The POP-UP PUSH 8 ECO is provided with a key operated switch which is used to isolate the battery and
therefore the electrical system, preventing unauthorised use. To enable the electrical system, insert the key
and turn clockwise, as shown below, making sure the emergency stop button is fully released.
Ensure that when the machine is not in use, the emergency stop button is depressed and the key removed.
Further electrical isolation can be achieved by selecting ‘0’ on the power selector switch. Position ‘1’ is for
normal operation and position ‘2’ is for charging the machine.

ENTERING AND LEAVING THE WORK PLATFORM
Page 12 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FOUR | OPERATING INSTRUCTIONS
Always use three points of contact when entering or exiting the platform, using the handholds provided.
For example, use two hands and one foot, as shown below. Use the step provided on the base of the
machine.
On entering the platform, ensure that the gate is closed behind you.
CONTROL PENDANT
The control pendant houses the platform raise and lower controls.
PRESSING THE ‘UP’ BUTTON RAISES THE PLATFORM.
PRESSING THE ‘DOWN’ BUTTON LOWERS THE PLATFORM.
To avoid crushing and shearing hazards, a delay feature is tted which
actuates when the platform is lowered to the transport position. The
platform will momentarily stop to enable the operator to look around the
machine to determine whether any persons are adjacent to the scissor
mechanism. After a time delay, the lowering control will be enabled once
more to permit the operator to continue to lower to the transport position.
Take care to avoid repeated jerky movements which could cause
unnecessary impact loads on the structure.

EMERGENCY STOP
Page 13 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FOUR | OPERATING INSTRUCTIONS
An emergency stop button is provided on the control pendant. Once depressed, this isolates power to
the raise and lower functions.
To restore functionality, twist the emergency stop button clockwise to release the button, as shown
below.
Turning the Power Selector to the ‘0’ position also has the eect of isolating power to the raise and lower
functions.
EMERGENCY LOWERING
1Pull out Plunger ‘A’ and rotate through 90 degrees.
2Turn valve ‘B’ anticlockwise until platform starts to lower. To stop the platform at any time, turn valve
clockwise until platform stops descending.
3Once platform has descended fully, please ensure valve ‘B’ is closed off by turning clockwise.
4Also ensure that the plunger valve is reset before operating, see instructions for plunger valve resetting.
PLUNGER ‘A’ PLUNGER ‘B’

EMERGENCY PLUNGER VALVE
Page 14 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FOUR | OPERATING INSTRUCTIONS
The plunger valve must be reset to enable the machine
to operate correctly. To reset the valve rstly ensure
Valve’B’ has been fully closed. Depress the raise button
on the pendant control and raise the platform until the
maintenance stands can be deployed. Once the stands have
been deployed simply pull Plunger ‘A’ and turn through 90
degrees. Push the plunger back into the slot as shown left.
Depress the raise button once again and reset the
maintenance stands. The machine is now able to operate
correctly.
BATTERY CHARGING
A battery condition meter is tted to the POP-UP PUSH 8 ECO
as shown. This meter displays the amount of charge in the
battery.To accurately check the battery condition, a load must
be applied across the battery, elevating the machine from
ground level will achieve this. Stand away from the machine with
the control pendant and press the UP button whilst observing
the bars on the meter. All bars illuminated shows that the
battery is fully charged. If less than four bars are on the display,
the battery requires charging.
The POP-UP PUSH 8 ECO is supplied with a dedicated battery
charger, which is separate to the machine. Do not use any other
type of battery charger to charge your POP-UP PUSH 8 ECO
machine.
To charge the battery, follow these steps:
1Turn the power selector switch to ‘0’ (OFF) position.
2Connect either the 240V or110V lead (depending on mains
supply) to the POP-UP PUSH 8 EC0 at the point shown.
3Connect the mains lead to a suitable power supply (either
110V or 240V)
4Turn the power selector to ‘2’ (CHARGE) position and
leave the charger to complete the charging cycle. It will shut
off automatically once finished. The battery should be fully
recharged after a period of 12 hours, which is indicated by the
95% light illuminating on the battery charging indicator panel
as shown.

SAFETY DURING MAINTENANCE
Page 15 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FIVE | MAINTENANCE
When performing maintenance on the POP-UP PUSH 8
ECO with the platform elevated, always ensure that the
maintenance props are engaged as shown.
WARNING: FAILURE TO ENGAGE THE MAINTENANCE
PROPS MAY RESULT IN THE PLATFORM LOWERING
WITHOUT WARNING
PERIODICAL MAINTENANCE AND
CHECKS
The following checks should be undertaken at the
recommended intervals shown:
INSPECT STRUCTURE
INSPECT PLATFORM
CHECK CASTORS
CHECK MANUAL REAR BRAKES FUNCTION
CHECK AUTO BRAKES FUNCTION
INSPECT FOR OIL LEAKS
CHECK BATTERY CONDITION
CHECK RAISE/LOWER FUNCTIONS
CHECK EMERGENCY STOP
CHECK EMERGENCY LOWER
CHECK STABILISERS AND LIGHTS FUNCTION
INSPECT TRAINING CARD AND SAFETY DECALS
CHECK HYDRAULIC OIL LEVEL
INSPECT LIMIT SWITCHES
INSPECT WIRING
CHECK ELECTRICAL CONNECTORS
LUBRICATE ROLLER GUIDES
LUBRICATE GREASE NIPPLES
LUBRICATE PIVOT PINS
LUBRICATE CASTOR MOUNTS
REPLACE HYDRAULIC OIL
Daily/Pre-use Monthly 6 Monthly 12 Monthly

PERIODICAL MAINTENANCE AND CHECKS (CONT.)
Page 16 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FIVE | MAINTENANCE
Prior to rst use of the POP-UP PUSH 8 ECO, all daily/pre-use checks must be undertaken. If the machine has
been in storage for a long period of time, it may be necessary to undertake additional checks and tests as per
the table on the preceding page (e.g. lubrication, hydraulic oil, battery condition).
The Lifting Operations and Lifting Equipment Regulations 1998 (LOLER) require that lifting equipment for lifting
persons must be THOROUGHLY EXAMINED every six months.
Following any maintenance on the POP-UP PUSH 8 ECO, a full function test should be undertaken to ensure
correct operation of the machine.
It is essential that only manufacturer’s approved replacement parts are used when maintaining and servicing the
POP-UP PUSH 8 ECO. Failure to do so may result in an unsafe or unstable machine.
STORAGE
The electrical components of this POP-UP PUSH 8 ECO are not protected from external weather conditions and the
machine should therefore not be stored outdoors. Storage in a clean, dry indoor environment is recommended.
Frequent checks on the condition of the machine should be made to ensure no excessive deterioration occurs due
to the environment in which the machine is housed.
LUBRICATION
The required lubrication points are shown opposite.
Lubrication points are to be found on the end of the scissor
pack at both ends of the machine.
The lubricant recommended for use with this POP-UP PUSH 8
ECO is: standard machine grease

HYDRAULIC OIL
Page 17 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FIVE | MAINTENANCE
The hydraulic oil level can be checked by removing the ller cap. The correct amount of oil is in the tank
when the tip of the level rod has hydraulic oil on it. This check must be carried out on a level surface.
The hydraulic oil can be topped up by adding oil to the ller as shown below. Take care not to spill hydraulic
uid over any of the surrounding machine components.
The hydraulic oil can be drained by removing the tank. Remove the bolts as shown above and separate the
tank from the pump body. The hydraulic uid can then be correctly disposed of.
REASSEMBLY IS THE REVERSE OF ABOVE.
FILLER CAP BOLTS
The hydraulic oil recommended for use with this POP-UP PUSH 8 ECO is: mineral basis hydraulic oil with
lubricating, antifoaming, anti-corrosive, antioxidant HL-HLP (ISO and UNI HM)-HV-HLPD performances
according to DIN51524 part 1-2 standards
MINIMUM VISCOSITY
MAX. VISCOSITY AT STARTING UP
MAX. WORKING VISCOSITY
SUGGESTED VISCOSITY RANGE
ALLOWED TEMPERATURE
RECOMMENDED TEMPERATURE
15cts (23oE / 77, 39 SSU at 100oF)
800cts (105,6oE / 3708 SSU at 100oF)
100cts (13,2oE / 463,5 SSU at 100oF)
25 ÷ 40 cts = (3,47 ÷ 5,35oE / 119,3 ÷ 186,3 SSU a 100oF)
Max 80oC (176oF)
30 ÷ 60oC (86 ÷ 140oF)

ELECTRICAL SCHEMATIC
Page 18 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FIVE | MAINTENANCE
HL1-4
SQ2-9
SQ
SQ1
KT
FM
AN3
YA1-2
AN2
AN1
FU2
ZN
M
FU1
KM01A-KM01B
HL1-
CDZ
CDK
V
E
Article No.
Description
Qty
LED Indicator
Stabiliser Switch
Stroke Limit Switch
Descent Delay Trip Switch
Timer Relay
Buzzer
Emergency Stop
Solenoid
Descent Button
Lifting Button
Fuse 10amp
Isolator Switch
DC Motor
Fuse 63amp
Magnetic Switch
Power Indicator
Charge Indicator
Charger
Battery Condition Meter
Battery
4
8
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1

HYDRAULIC SCHEMATIC
Page 19 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FIVE | MAINTENANCE
CYLINDER
CHECK VALVE
FILTER
ELECTROMAGNETIC VALVE
MOTOR
PUMP
FILTER
RESERVOIR
RELIEF VALVE
ELECTROMAGNETIC
VALVE
THROTTE VALVE
VALVE 512728-000

TROUBLESHOOTING
Page 20 of 25POP-UP PUSH 8 ECO OPERATOR’S SAFETY AND MAINTENANCE HANDBOOK ( rev.0.0.1.0210)
SECTION FIVE | MAINTENANCE
PLATFORM DOES NOT RAISE (MOTOR
NOT RUNNING)
PLATFORM DOES NOT RAISE (MOTOR
RUNNING)
PLATFORM CREEPS (UNCONTROLLED
LOWERING)
OIL LEAKAGE FROM CYLINDER
OIL LEAKAGE FROM PIPING OR JOINT
OIL LEAKAGE FROM AIR BREATHER
PROBLEM CAUSE REPAIR
1. Faulty wiring
2. Battery is disconnected
3. Battery charge is insufficient
1. Faulty adjustment of relief valve
2. Faulty hydraulic pump
3. Insufficient hydraulic oil
1. Oil leakage in power pack
2. Oil leakage from hydraulic
circuit
Faulty sealing
Insufficient tightening or seal
invalid
Excessive quantity of oil
1. Check the wiring referring to the
electrical schematic
2. Reconnect the battery
3. Charge the battery
1. Adjust relief valve
2. Replace power pack
3. Add hydraulic oil
1. Replace lowering valve
2. Check hydraulic circuit and repair
Replace sealing
Tighten joint again or replace seal
Reduce oil quantity