HADEF 147/05 User manual

5.52.270.00.01.04 Rev.04
HADEF Aluminium Wire Rope Pull Hoist
Type 147/05
Installation, Operating and
Maintenance Instructions

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5.52.270.00.01.04
NOTICE!
The installation or mounting instructions for incomplete machines you’ll find in chapter “Installation”
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by Heinrich de Fries GmbH
Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf
Heinrich De Fries GmbH will be named HADEF in the following text.
Original operating- and maintenance instructions in German language.
Translation in other languages is made of the German original.
A copy may be requested in writing or is available for download on www.hadef.com
Subject to changes.
Table of Contents
1 Information......................................................................................... 3
2 Safety ................................................................................................. 3
2.1 Warning notice and symbols ..........................................................................................3
2.2 Duty of care of the owner................................................................................................4
2.3 Requirements for the operating personnel....................................................................4
2.4 Appropriate use ...............................................................................................................5
2.5 Basic safety measures ....................................................................................................5
3 Transport and Storage ...................................................................... 6
3.1 Transport..........................................................................................................................6
3.2 Safety device for transport..............................................................................................6
3.3 Storage .............................................................................................................................6
4 Description......................................................................................... 6
4.1 Areas of application.........................................................................................................6
4.2 Design ..............................................................................................................................7
4.3 Functions .........................................................................................................................7
4.4 Important components ....................................................................................................7
5 Technical data ................................................................................... 7
6 Installation ......................................................................................... 7
6.1 Wire rope assembly - free running mechanism.............................................................8
6.2 Fastening of the device ...................................................................................................9
7 Control ............................................................................................... 9
7.1 Lifting or pulling ..............................................................................................................9
7.2 Lowering or relieving.......................................................................................................9
8 Commissioning ................................................................................. 9
8.1 General .............................................................................................................................9
8.2 Wire rope........................................................................................................................10
9 Safety check .................................................................................... 10
10 Functional test................................................................................. 10
11 Maintenance..................................................................................... 10
11.1 General ...........................................................................................................................10
11.2 Monitoring ......................................................................................................................10
11.3 Overload protection by safety pin ................................................................................10

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11.4 Clamping jaws ...............................................................................................................11
12 Inspection ........................................................................................ 11
12.1 Periodic checks .............................................................................................................11
12.2 Wire rope........................................................................................................................11
12.3 Inspection intervals .......................................................................................................11
13 Service ............................................................................................. 11
13.1 Wire rope........................................................................................................................11
13.2 Lubricant - Selection .....................................................................................................12
13.3 Lubricant for food industry – Selection (as option*)...................................................12
14 Trouble............................................................................................. 12
15 Remedy ............................................................................................ 12
16 Decommissioning ........................................................................... 12
16.1 Temporary decommissioning.......................................................................................13
16.2 Final decommissioning/disposal..................................................................................13
1 Information
The products meet European Union requirements, in particular the valided EU Machine Directive.
The entire company works acc. to a certified quality assurance system as per ISO 9001.
The production of components at our work is subject to strict, intermediate checks.
After assembly, each product is subject to a final test with overload.
For the operation of hoists, the national accident prevention regulations apply in Germany, amongst others.
The stated performance of the devices and meeting any warranty claims require adherence to all instructions
in this manual.
Before delivery, all products are packed properly. Check the goods after receipt for any damage caused
during transport. Report any damage immediately to the forwarding agent.
This manual allows a safe and efficiently use of equipment. Images of this manual are for a principle
understanding and can be different from the real design.
NOTICE!
We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the
regular periodic inspections.
In other countries any additional national regulations must be observed.
2 Safety
2.1 Warning notice and symbols
Warnings and notice are shown as follows in these instructions:
DANGER!
This means that there is a
high risk that leads, if it is not avoided, to death or severe injury.
WARNING!
This means that there is a risk that could lead, if it is not avoided, to death or severe injury.
CAUTION!
This means that there is little risk that could lead, if
it is not avoided, to slight injury or damage to the device or its
surrounding.
NOTICE! Gives advice for use and other useful information.
Danger from electricity.
Danger from explosive area.

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2.2 Duty of care of the owner
DANGER!
Failure to follow the instructions of this manual can lead to unpredictable hazards.
For any resulting damage or personal injury, HADEF assumes no liability.
The unit was designed and built following a risk analysis and careful selection of the harmonized standards
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art
technology and provides the highest degree of safety.
Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if
supplied with control, the control line/hose that leads to the hoist. Further operating material, tools, load
attaching devices as well as main energy supply lines must be assembled according to the valid rules and
regulations. For explosion-proof equipment, all these parts must be approved for use in area prone to
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this.
However, in everyday operation this degree of safety can only be achieved if all measures required are
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check
that they are being complied with.
Complete the operating and installation instructions by any instructions (regarding supervision or
notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of
work, work flow and human resources.
In particular, the owner/user must ensure that:
The unit is only used appropriately.
The device is only operated in a fault-free, fully functional condition, and the safety components, in
particular, are checked regularly to ensure that it is functioning properly.
The required personal protective equipment for the operators, service and repair personnel is available
and is used.
The operating instructions are always available at the location where the equipment is used and that they
are legible and complete.
The unit is only operated, serviced and repaired by qualified and authorized personnel.
This personnel is regularly trained in all applicable matters regarding safety at work and environmental
protection, and that they are familiar with the operating manual and, in particular, the safety instructions it
contains.
Any safety and warning signs on the devices are not removed and remain legible.
Devices for use in area prone to explosion must (from customer's side) be earthed with a shunting
resistor of < 10
6
Ωagainst earth.
WARNING!
It is not allowed to make constructive changes of the equipment!
2.3 Requirements for the operating personnel
The units may only be operated by qualified persons that are appropriately trained and that are familiar with
it. They must have their employer’s authorization for operation of the units.
Before starting work, the operating personnel must have read the operating and installation instructions,
especially the chapter "Safety Instructions".
This is especially important for operating personnel that rarely uses the equipment, i.e. for installation or
maintenance work.
DANGER!
In order to avoid severe injury, please pay attention to the following when using the equipment:
Use protective clothes/equipment.
Do not wear long hair hanging down open.
Do not wear rings or other jewelry.
Do not wear clothes that are too big/wide.
Do not reach into ropes, chains, drive parts or other moving parts with your hands

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2.4 Appropriate use
The permitted safe working load of the devices must not be exceeded! An exception can be made during the
load test before initial operation, carried out by a licensed qualified person.
Defective devices and load suspension devices must not be used until they have been repaired! Only
original spare parts must be used. Non-compliance will result in any warranty claims becoming void.
Liability and warranty will become void if unauthorized modifications of the units are made by the user!
The permissible ambient temperature when operating the devices:
Power unit
Device classification for
Not explosive atmosphere Explosive atmosphere
according to ATEX
)* )**
Manual -20°C/+50°C -20°C/+40°C
Motor -20°C/+40°C -20°C/+40°C
) * At an atmospheric pressure range from 0.8bar to 1.1bar and an oxygen content of approx. 21%
) ** Devices of this category have been specially modified and labeled by the manufacturer
DANGER!
The permissible ambient temperature must not be exceeded!
Horizontal, vertical or diagonal movement of loads.
Applicable for outdoors using.
When not using, protect it against dust and condensation by cover.
NOTICE!
If the units are not used appropriately, it is not possible to ensure safe operation.
The owner and operator have sole liability for all personal injury and damage to property arising from
inappropriate use.
DANGER!
The use is not allowed:
for pulling loose of stuck loads, dragging of loads and inclined pulling.
in explosive atmosphere, except the unit is especially modified for it and marked by an indication label.
in reactor containment vessels.
to transport people.
The device is not suitable for use on stages and in studios.
Persons must not stand under a suspended load.
2.5 Basic safety measures
Observe installation-, operation and maintenance instruction.
Take notice of caution notes at units and in the manual
Observe safety distances.
Take care for a free view on the load.
Only use the hoists appropriately.
The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be
moved.
Never load the devices beyond their working load limit.
Pay attention to the accident prevention regulations (UVV).
Should the hoist be used outside of Germany, please pay attention to the national regulations that apply.
Supporting structures and load-attached devices used in conjunction with this equipment must provide an
adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult
a structural engineer.

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If the equipment has not been used for a period of time, carry out visual checks of all main components
such as chains, load hooks etc. and replace any damaged parts with new, original spare parts before
putting the equipment back into operation!
Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation.
Stop working immediately in case of disturbances and remedy failures.
Any damage and faults must be reported to a responsible supervisor immediately.
If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them!
Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive
methods of attaching loads.
The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook.
The safety catch of hooks must be closed.
When charged, the housing may not be in contact somewhere.
Motor drive is prohibited.
3 Transport and Storage
CAUTION!
Transport may only be done by qualified personnel. No liability for any damage resulting from improper
transport or improper storage.
3.1 Transport
The devices are checked and if so adequately packed before delivery.
Do not throw or drop the equipment.
Use adequate means of transport.
Transport and means of transport must be suitable for the local conditions.
3.2 Safety device for transport
NOTICE!
Should a safety device for transport exist, please remove it before commissioning.
3.3 Storage
Store the equipment at a clean and dry place.
Protect the equipment against dirt, humidity and damage by an appropriate cover.
Protect hooks, wire ropes, chains and brakes against corrosion.
4 Description
4.1 Areas of application
The devices must be as far as possible installed in a covered room.
If they are used in the open, protect the units against the effects of weather such as rain, hail, snow, direct
sunshine, dust, etc. - we recommend to use a cover in parking position. If the device is set up in a
continuously humid environment with strong temperature fluctuations, the correct functionings are
endangered by the forming of condensation.
NOTICE!
Use only in the intended atmosphere with a humidity of up to 100%, but not under water!
DANGER!
It is not permitted to use the unit in an area at risk from explosion!

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4.2 Design
HADEF wirerope hoists are suitable for mobile use.
The housing is made of aluminium.
Basic model:
wirerope hoist Type 147/05
with lever tube
including 20 m wirerope with hook and tapered
end
Illustration 1
4.3 Functions
Durch
By moving the lever, the wire rope is moved forwards or backwards through the clamping jaws.
This makes it possible to move the load forwards or backwards.
In case of overload, a safety pin breaks and interrupts the pulling movement.
Reduce the load to the max. nominal load and insert a new, original safety pin.
4.4 Important components
Housing
made of aluminium
Brake
Load pressure brake
Clamping jaws
Clamping jaws transport the wire rope.
Overload protection
The safety pin shears off in case of overload. Moving the load cannot be continued.
Wire rope
Only special wire ropes must be used that have been developed for these units.
5 Technical data
capacity
pulling
force
lever
force with
full load
wirerop
e
turn per
double lift
wirerope
Ø
)
minimum
breaking
force
weight
without
rope
wirerope
weight
per m
kg
kg
N
mm
mm
kN
kg
kg
800
200
34
52
8,3
40
6,4
0,25
600
2400
400
55
80
2
0,5
3200
4000
438
28
6
60
23
5400
8 00
850
25
20
270
6
,65
1) special wire rope
6 Installation
Please observe the following points in order to avoid damage to the equipment or injury of person:
Wear protective gloves
Check assembly devices for stable hold.
The device must be set up and attached in such a way that it cannot change position neither by the load
nor by other influences.

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6.1 Wire rope assembly - free running mechanism
The free running mechanism of wire rope offers
easy feed in and out of the uncharged wire rope
during assembly and disassembly of the wire
rope.
Basic position of the operation levers
Illustration 2
Insert the wire rope
Move lever (A) slightly to the left side.
Nearly simultaneously move lever (B) and (C)
until lever (C) engages.
The maximum position for lever (A) is the
vertical position, not further.
Insert the wire rope into the unit from the back.
Feed the wire rope completely through the unit
until it comes out in the front of the unit.
Unlock lever (C) to the right side.
Illustration 3
correct wrong
Illustration 4
CAUTION!
It is prohibited to insert the wire rope into the unit from the front.
Never use the free-running mechanism when the wire rope is charged!
Remove the wire rope
Disassemble the wire rope in the same way as the
assembly is done.
Move lever (A) slightly to the left side.
Nearly simultaneously move lever (B) and (C)
until lever (C) engages.
The maximum position for lever (A) is the
vertical position, not further.
Pull the wire rope out of the unit to the back
side.
Unlock lever (C) to the right side.
Illustration 5

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6.2 Fastening of the device
A bolt for a possible fastening of a hook, or other
device is provided at the front side.
In order to lock it, insert it through the housing and
turn it 2 times.
Illustration 6
7 Control
Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their
operation. They must be authorized by the employer for the operation of the equipment. The employer must
ensure that the operating instructions are available near the equipment and that they are accessible for the
operating personnel.
7.1 Lifting or pulling
Move the operating lever (A) forwards and backwards to lift or pull the load.
Illustration 7
7.2 Lowering or relieving
Move the operating lever (B) forwards and backwards to lower or set down the load.
Illustration 8
CAUTION!
Never operate the relieving lever when the wire rope is charged.
Never let the load rotate when the wire rope is fastened to it.
Never move all levers together at the same time.
Never use a device to elongate the lever.
Never use the levers forcible as this may destroy the safety pin.
Never use self-made safety pins, only use original safety pins/bolts.
When charged, the housing may not be in contact somewhere.
8 Commissioning
8.1 General
Should the unit be used in Germany:
Please observe the validated, national accident prevention regulations.
For other countries:
Inspections as above. Please observe the national rules and regulations and the instructions in this manual!

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NOTICE!
Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified
person” before putting into operation for the first time.
Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley
movement, must be tested by a “licensed qualified person” before putting in operation.
An exception is “hoists ready for operation” acc. validated national regulations with EU-declaration of
conformity.
Definition “qualified person” (former expert)
A “qualified person” has learned, due to occupational training and experience and the job that the person has
done, the skills needed to tests the material for one’s work.
Definition “licensed qualified person” (former approved expert)
A “licensed qualified person” has, due through special occupational training, knowledge about testing of the
material for one’s work and knows the national accident prevention regulations and other prescriptions and
technical regulations. This person must test the material for one’s work regularly with regard to design and
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS).
8.2 Wire rope
Wire ropes must be free from corrosion, dirt or damage.
They must be lubricated before commissioning.
No lubrication shortens the lifetime of the wire rope and the maintenance intervals.
WARNING!
It is not allowed to use plastic wire ropes or plastic-coated wire ropes.
9 Safety check
Before putting into service initially or when putting back into service, it must be checked whether:
All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured.
The wire ropes are winded up correctly, are lubricated and are in good condition.
10 Functional test
The functional test must be effected with the load capacity mentioned on the type plate.
Check the brake when lifting/lowering - it must hold the load safely.
Check the condition of the wire rope and the supporting structures.
Check screw connections.
11 Maintenance
11.1 General
All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment;
they must be effected with utmost care.
Only “qualified persons” may do this work.
Servicing and maintenance work must only be done when the hoist is not loaded.
Records must be kept of all test results and measures taken.
11.2 Monitoring
The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift
operation. In case of severe operating conditions (e.g. frequent operation with full load) or special
environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly
11.3 Overload protection by safety pin
Replace the safety pin by a new, original safety pin in case of deformation or shearing off.

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11.4 Clamping jaws
If the clamping jaws are worn, they must be replaced by original clamping jaws.
12 Inspection
12.1 Periodic checks
Independently from the regulations of the individual countries, lifting devices must be checked at least yearly
by a qualified person or licensed qualified person regarding its functional safety.
12.2 Wire rope
Adequate performance of the servicing and monitoring work acc. to the validated, national regulations
“Basics for cable drives – monitoring during use”.
A visual check must be effected before every new work shift.
Wear
Deformation
Fissures
Corrosion
Report any damage immediately to the responsible person and exchange damaged or worn wire ropes and
load tackles.
12.3 Inspection intervals
at
putting indo operation
daily checks
inspection, maint
e-
nance every
3 months
inspection, maint
e-
nance every
2 months
inspection of the equipment by an expert
(periodic inspection) X
check screw
connections
X
X
check brake function
X
X
check the safety pin for deformation
X
check clamping jaws for wear
X
lubrication
-
wire rope *)
X
*) shorten maintenance intervals in case of increased dirt or heavy charge of the equipment
13 Service
13.1 Wire rope
Wire ropes have to be exchanged by new, original wire ropes if they show corrosion, fracture or if they are
worn.
Checks:
Fastening screws must be checked before commissioning and at least every 3 months, - tighten them if
necessary.
Kind and number of broken threads.
Position of the broken threads
Timing sequence of occurrence of breaks.
Reduction of the wire rope diameter.
Corrosion
Abrasion
Deformation
Heat influence
Operation time
Wire rope fastening
CAUTION!
The wire rope must be replaced immediately should even one strand be broken.

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13.2 Lubricant - Selection
FUCHS SHELL ESSO MOBIL TOTAL CASTROL KLÜBER
Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 -- --
Stabylan 5006 -- -- -- -- Optimol Viscoleb 500 Klüberoil 4UH - 500
-- -- -- -- -- -- Wolfracoat 99 3
Chain lubricant OKS 45
13.3 Lubricant for food industry – Selection (as option*)
SHELL MOBIL CASTROL
KLÜBER
Gearing
FM Grease HD2 Mobilgrease FM 222
--
Klüberoil 4UH - 500 N
Load chain
-- Lubricant FM 00
Optimol Viscoleb 500
--
Load hook
;
Pulleys
Gear rim;
Drive pinion
FM Grease HD2 Mobilgrease FM 222
-- --
* must be mentioned by order
14 Trouble
Please pay attention to the following in case of problems:
Troubles with the equipment must only be repaired by qualified personnel.
Secure the unit against unintended operation start.
Put up a warning note indicating that the unit is not to be used.
Secure the working area of moving parts of the unit.
Please read the chapter "Safety instructions".
Notes on the repair of faults are found in the following table.
For the repair of failures please contact our service department.
CAUTION!
Trouble caused by wear or damage to parts such as wire ropes, chains, chain wheels, axes, bearings,
brake parts, etc., must be remedied by replacing the parts with original spare parts.
15 Remedy
Trouble
Cause
Remedy
The load is no longer pulled
Clamping jaws are worn
Replace them by new, original clamping jaws.
The clamping jaws are blocked.
Remove obstacle, check clamping jaws and wire rope for
damage and replace if necessary.
Damage of wire rope
Check the wire rope and replace it by a new special wire
rope if necessary.
Overload caused shearing-off of the safety pin.
Reduce the load, replace the safety pin by a new original
safety pin.
16 Decommissioning
WARNING!
It is essential that the following points are observed in order to prevent damage to the equipment or critical
injury when the device is being decommissioned:
It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence:
First secure the working area for decommissioning, leaving plenty of space.
Read the chapter "Safety instructions".
Disassembly is carried out in reverse order to the assembly.
Please make sure that all operating material is disposed of in accordance with environmental regulations.

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13
16.1 Temporary decommissioning
Measures are as above.
Also read the chapter “Transport and storage”.
16.2 Final decommissioning/disposal
Measures are as above.
After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out
in accordance with environmental regulations.