Porsche 911 CARRERA - 2001 User manual

9ff Cez."7'~~ (996)
WKD483 721
TITELINS.CHP
www.WorkshopManuals.co.uk

911 Carrera (996) Body equipment, interior
Supplement Overview
Supple-
ment Edition Topic Article number
Basicedition WKD483721
5
6
7
05/1997
12/1997
11/1997
07/1998
03/1998
05/1998
05/1998
11/1998
01/1999
02/1999
02/1999
03/21999
10/1999
IOverview of repair groups WKD483721.05
WKD483721.06
ICowl panel cover
Cabrioletrooflining WKD483721.07
8WKD483721.08
Generalsupplement
9
11
18
21
22
23
,
.
IFolder separation of Volume 5/6 WKD483721.09
I
Tightening torque for cabriolet roof lining WKD483721.11
I
Coupe roof lining WKD483721.18
I Removing and installing door trim panel WKD483721.21
FolderseparationofVolume6/7 WKD483721.22
Deliveryofthetitle pages WKD483721.23
WKD483721.2525
34 GT3bucketseat
Replacingdeformtionelementinthe A,Band C
pillartrim elements WKD483721.34
38 12/1999 Noteondisassemblingandassemblingthe
dashboard WKD483721.38
11/2000 WKD483721.4444 Generalsupplement
Supplement Overview
Printedin Germany-44,2001 master7
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911 Carrera(996) Foreword
Table of Contents
1 Foreword
Foreword
Foreword .
Use . 1
1
-1 page
-2 page
.Table of Contents
Printed in Germany -44,2001 masterVlt2
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911 Carrera (996) Foreword
Foreword
ThismanualcontainsTechnicallnformationaswell asinstructions
onrepairsfor Porschevehicles.Itis intendedfor thesoleuseof
workshopsbelongingto PorscheAG.
Thedescriptionsform thebasisfor professionalandcorrect mainte-
nanceandrepairwork.Thecontentofthework procedures
describedisbasedonthe leveloftrainingofafitter whohascom-
pletedvocationaltrainingandhasa soundknowledgeofthe prod-
uct. Thislevelof knowledgeis necessaryinorder to c~rry outthe
work described.
Warning notes
Thewarningnotesandsafetyinstructionsareclassifiedbythe
respectivesignalisingword (Danger,Warning,Caution)besidethe
warningsymbol.
To preventinjuryandrestrictedoperatingandtraffic safetyofthe
vehicle,or damageto the vehicleasthe resultof incorrectwork,
readthese instructionscarefullyandobservethem withoutfail.
Itis notpossiblefor PorscheAGto givea detailedevaluationof all
dangersituationsfor the personscarryingoutthe work. Itis there-
fore imperativethatall personscarryingoutrepairandmaintenance
workon Porschevehiclesusetheir specialistknowledgeto ensure
thattheir ownsafetyis notatrisk andthe procedurechosenwill not
haveanynegativeeffectsonthe vehicle-especiallywithregardto
safety.
Itistherefore expresslyspecified
proceduresdescribedshouldbec
thevalidguidelinesandregulation
blewith respectto healthandacc
-1 page 1
Foreword
Printedin Germany-44. 2001 vorwort
Warns against death or very serious injury which will cer-
tainly occur if the instructions are not observed.
Warns against death or very serious injury which may occur
if the instructions are not observed.
Warns against minor injury or damage to property if the
instructions are not observed.
thatallwork involvedintheworkarried
outonlyinaccordancewiths
ofthelocal authoritiesresponsi-
identpreventionandenvironmen-
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911 Carrera (996)
Foreword
tal protection, andin compliancewiththe legalrequirementsof
individualcountries.
Notes
Notescontainadvisoryinformationrelatedto theworkprocedure
whichmakesthefitter's work easier.Thefollowingpictogramindi-
catesthis information:
[IJ Note!
Containsadvisoryinformationwhichmakestheworkprocedureeas-
ier.
Dueto the continuousdevelopmentand improvementof our vehi-
cles,there maybediscrepanciesbetweenthe actualtechnicalsta-
tus ofthe vehiclesandthework descriptions.Anyexisting
deviationsare correctedby meansof supplements,andthe scope
ofthe descriptionsis extendedwith supplements.
PorscheAGretainsthe rightto implementchangesat anytimeand
withoutprior notice.
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911 Carrera(996) Foreword
Use
Theworkshopdocumentationfor the911 Carrera(996)modelhas
thedesignation
-"911 Carrera (996)" Technical Manual- and contains Techni-
callnformation as well as instructions on repairs.
Theintegrationofthe technicalinformationpublishedinthe"911
Carrera(996)"TechnicalManualwiththeinstructionsonrepairs pro-
videsthe userwith a complexreferencework that combinesinto
onebookassociatedor cross-referencedmaterialofrelevanceto
workshopsandoriginatingfrom variousinformationmedia.
The"911 Carrera(996)"TechnicalManualconsists of 15 folders,
subdividedintothefollowingGroups
.a Entirevehicle-General
.a Diagnosis,1 Engine,part 1 (upto RepairGroup45)
.a Diagnosis,1 Engine,part 2(upto RepairGroup69)
.1 Engine,part 1 (upto RepairGroup13)
.1 Engine,part 2 (asof RepairGroup15)
.2 Fuel,exhaust,engineelectronics
.3 Transmission,manualtransmission
.3 Transmission,automatictransmission
.4 Runninggear
.5 Body
.6 Bodyequipment,exterior
.7 Bodyequipment,interior
.8 / 9 Airconditioning/ Electrics
.9 Circuitdiagrams,part1 (upto andincluding'99 model)
.9 Circuitdiagrams,part2 (asofandincluding'00 model)
Thetwo folders with Groupa areto be regardedas onefolder;i.e.
filethe "TechnicalInformation"notices onlyinthe folder "Groupa
Diagnosis,part 1" -up to Repair Group 45-.
Thesecondfolder Group0 Diagnosis,part 2 -as of Repair Group
69- includesthefurther RepairGroupsbelongingto GroupO.
Thetwo folderswith Group1 areto be regardedasonefolder;i.e.
filethe liTechnicallnformation"onlyinfront oftherepairdescriptions
inthefolder Group1 -Engine, part1 -up to Repair Group 13-.
Thesecondfolder Group1 Diagnosis,part2 -as of Repair Group
15- includesthe further RepairGroupsbelongingto GroupO.
-2 page 1
Use
Printed in Germany -44, 2001 handhabung
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911 Carrera (996)
Foreword
Thetwo folderswith Group9 areto beregardedas onefolder;i.e.
filethe "Technicallnformation"noticesonlyinthefolder Group9 Cir-
cuit diagrams,part 1 -up to '99 model-.
Thesecondfolder Group9 Circuitdiagrams,part 2 -as of '00
model- includesthe furtherRepairGroupsbelongingto Group9
The"Boxster(986)"TechnicalManualhasthe samestructurein
eachfolderIwiththefollowingbreakdownfor allGroups:
Title page: "Boxster (986)" Technical Manual
> Foreword
Title page: "Technical information"
> Tableofcontents,Technicalinformation>Technicalinformation
Title page: "Repair"
> RepairGroups:overview>Tableofcontents,repairs>General
technicaldata>Instructionsonrepairs
Ascanbe seenfrom the breakdown,the publishedTechnicallnfor-
mationis inthe front part ofeachfolder-numbered accordingto
theGroups.TheTableofContentsassignedto eachGroupwillbe
periodicallyupdated.
Followingthe TechnicalInformation,separatedby a title page,the
instructionson repairs-assigned accordingto the Groupsor bro-
kendownintoRepairGroups-are includedinthefolders.
Theinstructionson repairswillbeextendedandupdatedbymeans
ofsupplements.
rn Note!
Sheetsthat alreadyexistin the"911 Carrera(996)"TechnicalMan-
ualandare updatedor revisedandtherebyexchangedbya supple-
mentare designatedin thefooter withthe supplementnumber
correspondingto thecurrentversion:e.g. "Printedin Germany-2,-
2000"
[I] Note!
Dueto a systemmodificationintheTechnicalLiteratureproduction,
the followingprocedureshavechangedin modelyear 20001
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911 Carrera (996) Foreword
1 -The previous record sheet in the folder "O-Genera!" and
the supplement contents sheet -red sheet- have been
omitted. A supplement overview now appears sepa-
rately in each folder. The new supplement contents
sheet can be destroyed after the supplement is filed in
the folder.
rn Note!
Thesupplementoverviewsheetis replacedwiththerelevant
supplementinthecorrespondingfolderandmustnolongerbe
maintainedbyhand.
2 -The page numbering in the new and the replaced chap-
ters are no longer continuous. Each new chapter is now
given an additional chapter number followed by the
page number e.g.-2 Page 11 =>Rep. Gr. 0; General
3 -The old page numbering still applies to existing chap-
ters and those that are not replaced.
-2 page 3
Use
Printed in Germany -44, 2001 handhabung
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0
01
03
Group 0: Entire vehicle -General
Salescheck
Maintenance 0
03
24
37
45
Group 0: Diagnosis
On-boarddiagnosis
DMEdiagnosis
Tiptronicdiagnosis
ABSdiagnosis
0
61
69
69
72
80
90
91
91
94
Group 0: Diagnosis
Convertible-topdiagnosis
Airbagdiagnosis
Roll-overprotectionsystemdiagnosis
Seatmemorydiagnosis
Heatingdiagnosis
Alarmsystemdiagnosis
PCMdiagnosis
ParkAssistentdiagnosis
HBAdiagnosis 1
10
13
Group 1: Engine
Engine-Crankcase, suspension
Engine-Crankshaft, pistons 1
15
17
19
Group 1: Engine
Engine-Cylinder head,valvedrive
Engine-Lubrication
Engine-Cooling 2
20
21
24
25
26
27
28
Group 2: Fuel, exhaust, engine electronics
Fuelsupply,control
Exhaustsystem,turbocharging
Fuelsystem,electronicinjection
Fuelsystem,K-Jetronic
Exhaustsystem
Starter,powersupply,cruisecontrol
Ignitionsystem 3
30
34
35
39
Group 3: Transmission, manual transmission
Clutch,control
Manualtransmission-Actuation, housing
Manualtransmission-Gears, shafts,intogearsh.
Finaldrive, differential,differentiallock
3
32
37
38
39
Group 3: Transmission, automatic transmission
Torqueconverter
Automatictransmission-Actuation, housing
Automatictransmission-Gears, control
Finaldrive, differential,differentiallock
Overview of repair groups
Printed in Germany -35, October 1999 REPGRU.CHP
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Overview of repair groups 911 Carrera (996)
Group 4: 4
40
42
44
45
46
47
48
Running gear
Frontwheel suspension,drive shafts
Rearwheel suspension,drive shafts
Wheels,tires, suspensionalignment
Anti-LockBrakeSystem(ABS)
Brakes-Brake mechanics
Brakes-Hydraulics, regulator,booster
Steering
Group 5: 5
50
51
53
55
57
Body
Bodyfront
Bodycenter,roof,frame
Bodyrear
Lids,flaps
Doorfront,centrallockingsystem
Group 6: 6
60
61
63
64
66
68
69
Body equipment, exterior
Slidingroof
Convertibletop, hardtop
Bumpers
Glazing,windowcontrol
Exterior equipment
Interior equipment
Passengerprotection 7
70
72
74
Group 7: Body equipment, interior
Linings,insulation
Seatframes
Seatupholsteries,covers
8
80
85
87
88
Group 8: Air conditioning
Heating
Ventilation
Air conditioning
Auxiliaryair conditioningsystem
9
90
91
92
94
96
Group 9 Electrics
Instruments,alarmsystem
Radio,telephone,on-boardcomputer,navigation
Windshieldwiperandwashersystem
Lights,lamps,switchesexterior
Lights,lamps,switchesinterior,theftprotection
9
97
Group 9: Circuit diagrams
Wiring(upto and includingthe '99 model)
9
97
Group 9: Circuit diagrams
Wiring(fromthe'00 model)
Overview of repair groups
Printed in Germany -35, October 1999
REPGRU.CHP
www.WorkshopManuals.co.uk

911 Carrera (996) Body equipment, interior
Table of Contents
7Body equipment, interior
7
71
1
1
7-1
7-1
7-1
Body equipment, interior
Special notes for the care of soft-look paint surfaces
Light soiling (e.g. dust)Heavy soiling (e.g. oily, greasy dirt)
70
701837 70-1 page 1
70-1 page 2
70-1 page 8
70-1 page 8
70-1 page 9
70-1 page 15
70-1 page 15
70-13 page 1
70-19 page 1
70-19 page 2
70-19 page 4
70-19 page 5
70-19 page 6
70-19 page 6
70-19 page 6
70-19 page 7
70-19 page 7
70-20 page 1
70-20 page 2
70-25
70-29
70-39 page 1
70-39 page 2
70-39 page 4
70-45 page 1
70-45 page 2
70-45 page 4
70-51 page 1
70-51 page 2
70-51 page 4
70-57
701819
705919
706519
702219
708419
707519
707519
Linings, insulation
Disassembling and assembling the dashboardDisassembling the dashboard ,
-Removing the regulator for wiping interval-Removing the cigarette lighterAssembling the dashboard-Installing the regulator for wiping interval-Installing the cigarette lighterRemoving and installing the dashboardRemoving and installing door trim panelRemove door trim panelInstall door trim panel ,
Additional assembly notes on bowden cable variant A and inner door handle
-Up to Veh.ldent. Nos. Bowden cable variant A-Up to Veh. Ident. Nos. Inner door handle variant A-Removal and installation of bowden cable variant AAssembly note on door film for vehicles without side airbagFitting sliding strip on the inner door panelRemoving and installing oddments compartment lid.Removing and installing oddments compartment lid.Removing and installing cowl panel cover ,
Removing and installing roof lining -cabrioletRemoving and installing side-panel liningRemoving side-panel liningInstalling side-panel liningRemoving and installing side-panel lining -cabriolet.Removing side-panel liningInstalling side-panel liningRemoving and installing trim of A, Band C-pillarsRemoving and installing trim of A, Band C-pillarsInstalling trim of A, BandC-piliarsRemoving and installing roof lining
705719
708419
72 Seat, frames
master7
Table of Contents
Printedin Germany-44, 2001
pagepagepage
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911 Carrera(996)
Bodyequipment, interior
720119 1
2
4
72-1
72-1
72-1
72-7
720119
Removing and installing front seat.Removing front seatInstalling front seatRemoving and installing bucket seat -GT3 page
page
page
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911 Carrera (996) Body equipment, interior
The contents of these agents etch the paint coat (paint
swells, rubber-like texture). Consequently, the paint coat can
falloff the substratum when a mechanical load is applied.
Furthermore,the surfacemayshinebrightlyafter usingthe
cleaningagents.
The following procedure is recommended for the care or
cleaning of soft-look paint surfaces on the basis of labora-
tory tests.
.
Light soiling (e.g. dust)
Itis possibleto clean lightsoilingbyselectinganoptionfrom the followingcleaningtools andcleaningfluids:
Heavysoiling (e.g.oily, greasydirt)
7 Special notes for the care of soft-look paint surfaces
Printedin Germany-44,2001 c7xxxxx 7-1 page 1
Damage to the soft-look paint coat if the cleaning agents or
solvents available as accessories for cleaning the vehicle
interior are used. This also applies to the use of plastic polish
999.901.021.41 from the Porsche care set.
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7911 Carrera (996)
Bodyequipment, interior
Itis possibleto clean heavysoilingbyselectinganoptionfrom the followingcleaningtoolsandcleaningfluids:
Cleaning tools Cleaning fluid Cleaning procedure
Soft household sponge Waterwithsmallamountof commer-
ciallyavailablewashing-upliquid
added
Gentlewipingmovements,do not
applypressure
Interiorwindowcleaner(from Por-
schecare set)
Note
Observecleaninginstructions,wipe,
downwithclearwater if necessary
Soft,lint-freecloth Solventnaphtha
Note:
Usesolventnaphthaonly,other sol-
ventsare notpermissible!
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911 Carrera (996) Linings,insulation
701837 Disassembling and assembling the dashboard
Printed in Germany -44,2001 c7018371 70-1 page1
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Linings,insulation 911 Carrera (996)
Disassembling the dashboard
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911 Carrera (996) Linings,insulation
[IJ Note!
.The followingcomponentsmustbe removedbeforedisassemblingthe dashboard.
.=> Rep.Gr. 705719; RemovingandinstallingA-pillartrim.
.=> Rep.Gr.695819; Removingandinstallingthedriver'sairbag
.=> Rep.Gr.695919; Removingandinstallingthepassenger'sairbag
No. Procedure Instructions
Removingthe alarmreadinesscoverand Liftthe alarmreadinesscover-3- andunclipit upwards
the defrostercover outofthe clip-4-. Thelenscover-2- canbe unclippedfor
replacementpurposes.
Liftthe defrostercovers leftand right-5, 6- with a plastic
spatulaandunclipout ofthe clips-4-.
Removingthe alarmreadinessunit Undothefasteningscrews-7-, liftthealarmreadinessunit
-8- and disconnectthe electricalconnection.
Removingthe loudspeaker Undothefasteningscrews-9-, raisethe outsideofthe
loudspeaker-10- andguideit out.Atthe plug connection,
-II-press the lockingtab -arrow- anddisconnect.
Removingthe instrumentmount Toremovethe hazardwarninglightswitch:switchonthe
switch-12- (buttoncomesout).Therearesmall openings
onthe sideswhich nowprojectoverthe instrumentcowl.
Inserttwo narrowscrewdriversintothe openings-arrow
A- andpull offthe buttontowardsthefront. Thehazard
warninglightswitch-13- is heldinthe instrumentbridge
-17- bytwo lockinghooks-arrow B-. Pressthe right lock-
inghooktowardthe switch,grip the buttonholderwitha
pair ofpliersandpullouttheswitchtowardthefront. Press
thecollar-14- outfromtherear.Pulloffthecover-15- on
the leftsideandundothefasteningscrews-16-. Liftthe
instrumentmount-17- onthe leftandrightandunclipfrom
theclips-4-.
Disconnectingthe electricalplugconnection Disconnectthe electricalconnection-18- onthe rearside
ofthe instrumentmount.Todo so,pressthelockingtab of
the plugconnectionandunlockthe lockingleverinthe
-direction of the arrow-.
2
3
4
5
701837 Disassembling and assembling the dashboard
Printed in Germany -44, 2001 c7018371 70-1 page3
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911 Carrera (996)
Linings,insulation
"/
"" /
""""' ~
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911 Carrera(996) Linings,insulation
No. Procedure Instructions
Removingthe side ventsandthe tempera- Pulloffthecoveringcaps-20, 20A-. Undothefastening
ture sensor screws-21- atthe side,removethe side vent-22-
towardsthefront.
Unclipthetemperaturesensor-24- out ofthe dashboard
towardsthe rear.
Disconnectthe electricalplugconnection-23-.
Removingleft sideventsandmainlight Pullforwardthecontrolbutton-25- ofthe lightswitch-31-
switch asfar asit willgo -in the direction of the arrow-
towardsthefront. Pressinthe lockingdeviceatthe lower
sideusinga smallscrewdriverandremovethe control but-
ton towardsthefront.
Undothefasteningscrews-21- atthe side,removethe
side venttowardsthefront. Disconnectthe plug connec-
tion -30- ofthe mainlightswitch-31-.
Inorderto disassemblethe sidevent,the coveringcap
-28-, thefasteningnut-26- andtheinnerrace-27- ofthe
mainlightswitch-31- canbe removed.Removelight
switch-31- from the side vent byturning it slightlyin
clockwisedirection.
Removingthe steeringcolumnswitchcover Undothefasteningscrews-32- onthe lowersteeringcol-
umnswitchcover -36- andremovebothsteeringcolumn
covers-33, 36 or 35-.
Removingthe steeringcolumnswitch Undothe fasteningscrew-37- inthe cover-38- andthe
steeringcolumnswitch-42- andremove.Disconnectthe
electricalplugconnection.
Inorderto disassemblethe steeringcolumnswitch-42-,
the slip ring-41- canbe disconnectedby undoingthe fas-
teningscrews-39, 40-.
See:=>Rep.Gr.695419; Removingandinstallingthe con-
tactunit.
Undothefasteningscrew-43- inthe steeringcolumn
cover-44- andunclipthe coverupwards.
7
8
9
10 Removingthesteeringcolumncover
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