Porter-Cable 7518 User manual

4HE-ODELAND3ERIAL.OPLATEISLOCATEDONTHEMAIN
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Note: Rockler may not carry all products and/or sizes listed in this vendor's publication
(43786 - 7518)
RTD10000203AA

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2EAD AND UNDERSTAND ALL WARNINGS AND OPERATING
INSTRUCTIONSBEFOREUSING ANY TOOLOR EQUIPMENT 7HEN
USINGTOOLS OR EQUIPMENT BASIC SAFETYPRECAUTIONSSHOULD ALWAYS BE
FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY )MPROPER OPERATION
MAINTENANCEOR MODIFICATION OF TOOLS OREQUIPMENT COULD RESULTINSERIOUS
INJURYAND PROPERTYDAMAGE 4HEREARECERTAIN APPLICATIONS FORWHICHTOOLS
ANDEQUIPMENT ARE DESIGNED 0ORTER#ABLE STRONGLY RECOMMENDSTHAT THIS
PRODUCT./4BE MODIFIED ANDORUSED FOR ANY APPLICATION OTHERTHAN FOR
WHICHITWASDESIGNED
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3OMEDUST CREATED BY POWERSANDING SAWING GRINDING
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VENTILATEDAREAAND WORK WITHAPPROVEDSAFETY EQUIPMENT ALWAYS WEAR
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)T IS IMPORTANT FOR YOU TO READ AND UNDERSTAND THIS MANUAL 4HE
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INDICATESA POTENTIALLY HAZARDOUS SITUATION WHICHIF NOT
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USEDWITHOUTTHESAFETYALERTSYMBOLINDICATESPOTENTIALLY
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2EAD ALL INSTRUCTIONS &AILURE TO FOLLOW ALL
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OFTHE WARNINGS LISTED BELOW REFERSTO YOUR MAINSOPERATED
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B $ONOT OPERATE POWER TOOLS INEXPLOSIVE ATMOSPHERES SUCH ASIN
THEPRESENCEOFFLAMMABLELIQUIDSGASESORDUST0OWERTOOLSCREATE
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$ISTRACTIONSCANCAUSEYOUTOLOSECONTROL
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C $ONOTEXPOSEPOWERTOOLSTORAINORWETCONDITIONS7ATERENTERINGA
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D $ONOT ABUSE THE CORD.EVER USE THE CORDFOR CARRYING PULLING OR
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EDGESORMOVINGPARTS$AMAGEDORENTANGLEDCORDSINCREASETHERISK
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E 7HENOPERATING A POWER TOOL OUTDOORSUSE AN EXTENSIONCORD
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0ERSONALSAFETY
A 3TAYALERTWATCHWHATYOUAREDOINGANDUSECOMMONSENSEWHEN
OPERATINGAPOWERTOOL$ONOTUSEAPOWERTOOLWHILEYOUARETIRED
ORUNDERTHEINFLUENCEOFDRUGSALCOHOLORMEDICATION!MOMENTOF
INATTENTION WHILE OPERATING POWER TOOLS MAY RESULT IN SERIOUS PERSONAL
INJURY
B 5SESAFETYEQUIPMENT!LWAYSWEAREYEPROTECTION3AFETYEQUIPMENT
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USEDFORAPPROPRIATECONDITIONSWILLREDUCEPERSONALINJURIES
C !VOIDACCIDENTAL STARTING %NSURETHE SWITCH IS IN THEOFFPOSITION
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MAYRESULTINPERSONALINJURY
E $ONOTOVERREACH+EEPPROPERFOOTINGANDBALANCEATALLTIMES4HIS
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F $RESSPROPERLY $ONOT WEAR LOOSE CLOTHING ORJEWELRY +EEPYOUR
HAIR CLOTHING ANDGLOVES AWAY FROMMOVINGPARTS ,OOSE CLOTHES
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G )FDEVICES ARE PROVIDED FOR THECONNECTION OF DUSTEXTRACTION AND
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A $ONOT FORCE THE POWERTOOL 5SE THE CORRECTPOWER TOOL FOR YOUR
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THERATEFORWHICHITWASDESIGNED
B $ONOTUSETHEPOWERTOOLIFTHESWITCHDOESNOTTURNITONANDOFF
!NYPOWER TOOLTHAT CANNOT BECONTROLLEDWITH THESWITCH IS DANGEROUS
ANDMUSTBEREPAIRED
C $ISCONNECTTHE PLUG FROMTHEPOWER SOURCE BEFORE MAKING ANY
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3ERVICE
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7EAREYE ANDHEARING PROTECTION!LWAYS USESAFETY GLASSES %VERYDAY
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CUT
'ENERALLYSPEAKINGWHENWORKINGONABENCHTHEWORKPIECESHOULDBEHELDON
THEBENCHBYWOODCLAMPS7HENROUTINGEDGESTHEROUTERSHOULDBEHELDFIRMLY
DOWNANDAGAINSTTHEWORKBYBOTHHANDLES
3INCE THE CUTTER ROTATES CLOCKWISE WHEN VIEWING ROUTER FROM TOP THE ROUTER
SHOULDBEMOVEDFROMLEFTTORIGHTASYOUSTANDFACINGTHEWORKSEE&IG7HEN
WORKING ON THE INSIDE OF A TEMPLET MOVE ROUTER IN CLOCKWISE DIRECTION 7HEN
WORKINGONTHEOUTSIDEOFATEMPLETMOVEROUTERINACOUNTERCLOCKWISEDIRECTION
!VOID h#LIMB
#UTTINGv CUTTING
INDIRECTIONOPPOSITE THAT SHOWNIN
&IG h#LIMB#UTTINGv INCREASESTHE
CHANCEFORLOSSOFCONTROLRESULTINGIN
POSSIBLEPERSONALINJURY7HENh#LIMB
#UTTINGvISREQUIREDBACKINGAROUNDA
CORNER EXERCISEEXTREME CAUTION TO
MAINTAINCONTROLOFROUTER
4HESPEEDANDDEPTHOFCUTWILLDEPEND
LARGELY ON THE TYPE OF MATERIAL BEING
WORKEDUPON+EEPTHECUTTINGPRESSURECONSTANTBUTDONOTCROWDTHEROUTERSO
THE MOTOR SPEED SLOWS EXCESSIVELY )T MAY BE NECESSARY ON EXCEPTIONALLY HARD
WOODSORPROBLEMMATERIALSTOMAKEMORETHANONEPASS AT VARIOUSSETTINGSTO
GETTHEDESIREDDEPTHOFCUT
7HENMAKINGCUTSONALLFOUREDGESOFTHEWORKPIECEITISADVISABLETOHAVETHE
FIRSTCUTONTHEENDOFTHEPIECEACROSSTHEGRAIN4HUSIFCHIPPINGOFWOODOCCURS
ATTHEENDOFACUTITWILLBEREMOVEDWHENMAKINGTHENEXTCUTPARALLELWITHTHE
GRAIN
4(%%$'%'5)$%
!NEDGEGUIDEISAVAILABLEASANACCESSORYTOAIDINROUTINGOPERATIONSSUCHAS
STRAIGHTEDGEPLANINGPARALLELGROOVINGDADOORSLOTTINGOPERATIONS
4OASSEMBLEINSERTGUIDERODS!INHOLESINBASE&IGANDSECUREWITHSCREWS
" 4HE GUIDE # IS ADJUSTED ON THE RODS AND SECURED IN DESIRED POSITION WITH
THUMBSCREWS$
&IG

4%-0,%4'5)$%3
! WIDE VARIETY OF TEMPLET GUIDES ARE AVAILABLE FOR USE IN PATTERN AND TEMPLET
ROUTING OPERATIONS &IG SHOWS A TYPICAL COMBINATION BIT TEMPLET GUIDE AND
LOCKNUT
$ISCONNECTTHETOOLFROMTHEPOWERSOURCE
4O INSTALL INSERT TEMPLET GUIDE IN CENTER HOLE IN ROUTER BASE AND SECURE IN PLACE
WITHTHELOCKNUT
./4%"EFORE CONNECTING THE ROUTER TO THE POWER SOURCE INSTALL THE BIT ADJUST
DEPTHOFCUTANDROTATETHEROUTERCHUCKBYHANDTOBESURETHEBITORTHECOLLET
DONOTCONTACTTHETEMPLETGUIDE
&ORASSISTANCE WITHYOUR TOOL VISITOUR WEBSITEAT WWWPORTERCABLECOM FOR A
LISTOFSERVICECENTERSORCALLTHE0ORTER#ABLEHELPLINEAT
42/5",%3(//4).'
""
$$
!
#
&IG
,/#+.54
2/54%2")4
4%-0,%4'5)$%
35""!3%
"!3%
&IG

+%%04//,#,%!.
0ERIODICALLY BLOW OUT ALL AIR PASSAGES WITH DRY COMPRESSED AIR !LL PLASTIC PARTS
SHOULDBECLEANEDWITH ASOFTDAMPCLOTH .%6%2 USESOLVENTSTO CLEAN PLASTIC
PARTS4HEYCOULDPOSSIBLYDISSOLVEOROTHERWISEDAMAGETHEMATERIAL
7EAR!.3) :SAFETY GLASSES WHILEUSING COMPRESSED
AIR
&!),52%4/34!24
3HOULDYOURTOOLFAILTOSTARTCHECKTOMAKESURETHEPRONGSONTHECORDPLUGARE
MAKING GOOD CONTACT IN THE OUTLET !LSO CHECK FOR BLOWN FUSES OR OPEN CIRCUIT
BREAKERSINTHELINE
"253().30%#4)/.)FAPPLICABLE
&OR YOUR CONTINUED SAFETY AND ELECTRICAL PROTECTION BRUSH INSPECTION AND
REPLACEMENT ON THIS TOOL SHOULD /.,9 BE PERFORMED BY AN !54(/2):%$
0/24%2#!",% 3%26)#% 34!4)/. OR A 0/24%2#!",%q$% ,4!
&!#4/293%26)#%#%.4%2
!T APPROXIMATELY HOURS OF USE TAKE OR SEND YOUR TOOL TO YOUR NEAREST
AUTHORIZED0ORTER#ABLE3ERVICE3TATIONTOBETHOROUGHLYCLEANEDANDINSPECTED
(AVEWORNPARTSREPLACEDANDLUBRICATEDWITHFRESHLUBRICANT(AVENEWBRUSHES
INSTALLEDANDTESTTHETOOLFORPERFORMANCE
!NY LOSS OF POWER BEFORE THE ABOVE MAINTENANCE CHECK MAY INDICATE THE NEED
FOR IMMEDIATE SERVICING OF YOUR TOOL $/ ./4 #/.4).5% 4/ /0%2!4% 4//,
5.$%24()3#/.$)4)/.)FPROPEROPERATINGVOLTAGEISPRESENTRETURNYOURTOOL
TOTHESERVICESTATIONFORIMMEDIATESERVICE
-!).4%.!.#%
3%26)#%
2%0,!#%-%.40!243
5SEONLYIDENTICALREPLACEMENTPARTS&ORAPARTSLISTORTOORDERPARTSVISITOURWEBSITEAT
SERVICENETPORTERCABLECOM 9OU CAN ALSO ORDER PARTS FROM YOUR NEAREST FACTORYOWNED
BRANCHORBYCALLINGOUR#USTOMER#ARE#ENTERATTORECEIVEPERSONALIZED
SUPPORTFROMHIGHLYTRAINEDTECHNICIANS
3%26)#%!.$2%0!)23
!LL QUALITY TOOLS WILL EVENTUALLY REQUIRE SERVICING ANDOR REPLACEMENT OF PARTS &OR
INFORMATION ABOUT 0ORTER#ABLE ITS FACTORYOWNED BRANCHES OR AN !UTHORIZED 7ARRANTY
3ERVICE #ENTER VISIT OUR WEBSITE AT WWWPORTERCABLECOM OR CALL OUR #USTOMER #ARE
#ENTERAT !LL REPAIRS MADE BY OUR SERVICE CENTERS ARE FULLY GUARANTEED
AGAINST DEFECTIVE MATERIAL AND WORKMANSHIP 7E CANNOT GUARANTEE REPAIRS MADE OR
ATTEMPTEDBYOTHERS
9OU CAN ALSO WRITE TO US FOR INFORMATION AT 0/24%2#!",% (IGHWAY .ORTH
*ACKSON 4ENNESSEE !TTENTION 0RODUCT 3ERVICE "E SURE TO INCLUDE ALL OF THE
INFORMATIONSHOWNONTHENAMEPLATEOFYOURTOOLMODELNUMBERTYPESERIALNUMBERETC

! COMPLETE LINE OF ACCESSORIES IS AVAILABLE FROM YOUR 0ORTER#ABLEq$ELTA
3UPPLIER 0ORTER#ABLEq$ELTA &ACTORY 3ERVICE #ENTERS AND 0ORTER#ABLE
!UTHORIZED 3ERVICE 3TATIONS 0LEASE VISIT OUR 7EB 3ITE WWWPORTERCABLE
COMFORACATALOGORFORTHENAMEOFYOURNEARESTSUPPLIER
3INCEACCESSORIES OTHER THAN THOSE OFFERED BY0ORTER
#ABLEq$ELTAHAVE NOTBEEN TESTED WITHTHIS PRODUCT USE
OFSUCHACCESSORIESCOULDBEHAZARDOUS&ORSAFESTOPERATIONONLY0ORTER
#ABLEq$ELTARECOMMENDEDACCESSORIESSHOULDBEUSEDWITHTHISPRODUCT
!##%33/2)%3

0/24%2#!",%,)-)4%$
/.%9%!27!22!.49
0ORTER#ABLEWARRANTSITS0ROFESSIONAL0OWER4OOLSFORAPERIODOFONEYEARFROMTHEDATEOFORIGINAL
PURCHASE7EWILLREPAIRORREPLACEATOUROPTIONANYPARTORPARTSOFTHEPRODUCTANDACCESSORIES
COVERED UNDER THIS WARRANTY WHICH AFTER EXAMINATION PROVES TO BE DEFECTIVE IN WORKMANSHIP OR
MATERIALDURINGTHEWARRANTYPERIOD&ORREPAIRORREPLACEMENTRETURNTHECOMPLETETOOLORACCESSORY
TRANSPORTATIONPREPAIDTO YOUR NEAREST0ORTER#ABLE3ERVICE #ENTER OR!UTHORIZED 3ERVICE 3TATION
0ROOFOFPURCHASEMAYBEREQUIRED4HISWARRANTYDOESNOTAPPLYTOREPAIRORREPLACEMENTREQUIRED
DUETOMISUSEABUSENORMALWEARANDTEARORREPAIRSATTEMPTEDORMADEBYOTHERTHANOUR3ERVICE
#ENTERSOR!UTHORIZED3ERVICE3TATIONS
!.9)-0,)%$7!22!.49).#,5$).'4(%)-0,)%$7!22!.4)%3/&-%2#(!.4!"),)49!.$
&)4.%33&/2!0!24)#5,!20520/3%7),,,!34/.,9&/2/.%9%!2&2/-4(%$!4%
/&052#(!3%
4O OBTAIN INFORMATION ON WARRANTYPERFORMANCEPLEASE WRITE TO 0/24%2#!",%#/20/2!4)/.
(IGHWAY.ORTH*ACKSON4ENNESSEE!TTENTION0RODUCT3ERVICE4(%&/2%'/).'
/",)'!4)/. )3 0/24%2#!",%33/,% ,)!"),)495.$%2 4()3 /2!.9 )-0,)%$ 7!22!.49
!.$ 5.$%2 ./ #)2#5-34!.#%3 3(!,, 0/24%2#!",% "% ,)!",% &/2 !.9 ).#)$%.4!,
/2 #/.3%15%.4)!, $!-!'%3 3OME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED
WARRANTYLASTS OR THEEXCLUSION OR LIMITATIONOFINCIDENTAL OR CONSEQUENTIALDAMAGES SO THEABOVE
LIMITATIONOREXCLUSIONMAYNOTAPPLYTOYOU
4HIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH VARY
FROMSTATETOSTATE
7!22!.49

®
4825 Highway 45 North
Jackson, TN 38305
1-800-487-8665
www.porter-cable.com
The following are trademarks of PORTER-CABLE
•
DELTA (Las siguientes son marcas registradas
de PORTER-CABLE
•
DELTA S.A.) (Les marques suivantes sont des marques de fabriquant de la
PORTER-CABLE
•
DELTA): Auto-Set®, BAMMER®, B.O.S.S.®, Builder’s Saw®, Contractor’s Saw®,
Contractor’s Saw II™, Delta®, DELTACRAFT®, DELTAGRAM™, Delta Series 2000™, DURATRONIC™,
Emc²™, FLEX®, Flying Chips™, FRAME SAW®, Grip Vac™, Homecraft®, INNOVATION THAT
WORKS®, Jet-Lock®, JETSTREAM®, ‘kickstand®, LASERLOC®, MICRO-SET®, Micro-Set®, MIDI
LATHE®, MORTEN™, NETWORK™, OMNIJIG®, POCKET CUTTER®, PORTA-BAND®, PORTA-
PLANE®, PORTER-CABLE®&(design), PORTER-CABLE®PROFESSIONAL POWER TOOLS, PORTER-
CABLE REDEFINING PERFORMANCE™, Posi-Matic®, Q-3®&(design), QUICKSAND®&(design),
QUICKSET™, QUICKSET II®, QUICKSET PLUS™, RIPTIDE™&(design), SAFE GUARD II®, SAFE-
LOC®, Sanding Center®, SANDTRAP®&(design), SAW BOSS®, Sawbuck™, Sidekick®, SPEED-
BLOC®, SPEEDMATIC®, SPEEDTRONIC®, STAIR EASE®, The American Woodshop®&(design), The
Lumber Company®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL SELECT®, THIN-
LINE™, TIGER®, TIGER CUB®, TIGER SAW®, TORQBUSTER®, TORQ-BUSTER®, TRU-MATCH™,
TWIN-LITE®, UNIGUARD®, Unifence®, UNIFEEDER™, Unihead®, Uniplane™, Unirip®, Unisaw®,
Univise®, Versa-Feeder®, VERSA-PLANE™, WHISPER SERIES®, WOODWORKER’S CHOICE™.
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office
and may also be registered in other countries. Las Marcas Registradas con el signo de ™ y ® son
registradas por la Oficina de Registros y Patentes de los Estados Unidos y también pueden estar
registradas en otros países. Marques déposées, indiquées par la lettre ™ et ®, sont déposées au
Bureau des brevets d’invention et marques déposées aux Etats-Unis et pourraient être déposées aux
autres pays.
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