Posch LogFix 30 User manual

Operating Instructions
LogFix 30
D1010559-V001
Copyright by Posch Gesellschaft m.b. H., Made in Austria
English

Manufacturer English
2 D1010559-V001
Manufacturer
POSCH Gesellschaft m.b.H.
Paul-Anton-Keller-Strasse 40
A-8430 Leibnitz
Tel.: +43 (0) 3452/82954
Fax: +43 (0) 3452/82954-53
E-mail: [email protected]
http://www.posch.com
© Copyright by POSCH Gesellschaft m.b.H., Made in Austria
Please be sure to fill this in before starting. Then you can be sure that this document relates
to your machine, so if you have any queries you will be given the correct information.
Machine number:..............................................................................
Serial number:.....................................................................................
POSCH Austria:
8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: +43 (0) 3452/82954, fax: +43 (0) 3452/82954-53, e-mail: [email protected]
POSCH Germany:
84149 Velden/Vils, Preysingallee 19, telephone: +49 (0) 8742/2081, fax: +49 (0) 8742/2083, e-mail: [email protected]

English Contents
D1010559-V001 3
Contents
1 Foreword ............................................................................................................................................. 5
1.1 Copyright notice .......................................................................................................................... 5
1.2 Liability for defects ...................................................................................................................... 5
1.3 Reservations ............................................................................................................................... 5
1.4 Definitions ................................................................................................................................... 5
1.5 Operating instructions ................................................................................................................. 6
2 Safety information ............................................................................................................................... 7
2.1 Explanation of symbols ............................................................................................................... 7
2.2 General safety information .......................................................................................................... 8
Safety information (conveyor belts)............................................................................................. 9
Safety information (rope winches)............................................................................................... 9
2.3 Noise ........................................................................................................................................... 10
2.4 Remaining risks........................................................................................................................... 10
2.5 Proper use................................................................................................................................... 10
2.6 Incorrect use ............................................................................................................................... 10
3 General................................................................................................................................................ 11
3.1 Scope .......................................................................................................................................... 11
3.2 Description .................................................................................................................................. 11
3.3 The most important components of the machine ........................................................................ 12
3.4 Stickers and their meaning.......................................................................................................... 13
4 Set-up.................................................................................................................................................. 14
4.1 Set-up procedure ........................................................................................................................ 14
5 Controls and functions......................................................................................................................... 16
5.1 Adjustable swivel......................................................................................................................... 16
5.2 Electrical functions ...................................................................................................................... 17
6 Start-up................................................................................................................................................ 19
6.1 Electric motor drive ..................................................................................................................... 19
7 Work operation .................................................................................................................................... 21
7.1 Filtering process.......................................................................................................................... 21
8 Put out of operation ............................................................................................................................. 22
8.1 Put drives out of operation .......................................................................................................... 22
9 Transport ............................................................................................................................................. 23
9.1 Transport with forklift truck .......................................................................................................... 23
9.2 Lifting with a crane ...................................................................................................................... 24
10 Checks ................................................................................................................................................ 25
10.1 Protective guards ........................................................................................................................ 25
10.2 Screw fittings............................................................................................................................... 25
10.3 Securing components ................................................................................................................. 25
10.4 Electrical equipment.................................................................................................................... 25
11 Maintenance........................................................................................................................................ 27
11.1 Lubrication................................................................................................................................... 27
11.2 Oil changing ................................................................................................................................ 28

Contents English
4 D1010559-V001
11.3 Cleaning ...................................................................................................................................... 28
12 Special equipment............................................................................................................................... 29
12.1 Radio remote control................................................................................................................... 29
12.2 Conveyor belt .............................................................................................................................. 31
12.3 Hopper for refilling....................................................................................................................... 37
13 Accessories ......................................................................................................................................... 38
13.1 Chute extension .......................................................................................................................... 38
13.2 Chassis ....................................................................................................................................... 39
14 Troubleshooting................................................................................................................................... 40
14.1 Disposal ...................................................................................................................................... 40
15 Technical data ..................................................................................................................................... 41
16 Service ................................................................................................................................................ 42
EC Declaration of Conformity.............................................................................................................. 43

English Foreword | 1
D1010559-V001 5
1 Foreword
Thank you for buying our product.
This machine has been built in conformity with applicable European standards and regula-
tions.
These operating instructions explain how to operate the machine safely and efficiently and
how to maintain it.
Any person entrusted with the transport, installation, commissioning, operation or mainten-
ance of the machine must have read and understood:
• the operating instructions
• the safety instructions
• the safety information given in the individual chapters.
To avoid operator error and ensure problem-free operation, the operating instructions must
be available to the operating personnel at all times.
1.1 Copyright notice
All documents are protected by the law of copyright.
Documents including excerpts thereof may not be distributed or reproduced nor may their
content be communicated without express permission.
1.2 Liability for defects
Read these operating instructions through carefully before putting the machine into opera-
tion.
We accept no liability for damage or disruptions caused by failure to observe the operating
instructions.
Claims for liability must be reported as soon as the defect is identified.
Claims are null and void for example in the following cases:
• improper use
• faulty attachments and drives not supplied with the machine
• failure to use original spare parts and accessories
• conversions or modifications, where not agreed with us in writing
We are not liable for defects of wearing parts.
1.3 Reservations
Technical data, dimensions, illustrations of the machine and safety standards are subject to
continual change and are therefore not in any circumstances binding in relation to the sup-
plied machine.
We accept no liability for printing and typesetting errors.
1.4 Definitions
Operator
The operator is the party which operates the machine and uses it for its intended purpose or
causes it to be operated by suitable, trained personnel.
Operating personnel

1 | Foreword English
6 D1010559-V001
The operating personnel (operators) are those entrusted by the operator to operate the ma-
chine.
Technical personnel
Technical personnel are persons entrusted by the operator of the machine with special tasks
such as installation, set-up, maintenance and troubleshooting.
Electrician
An electrician is a person who, by virtue of his specialist training, has knowledge of electrical
systems, standards and regulations and is able to identify and prevent possible hazards.
Machine
The term machine replaces the commercial designation of the object to which these operat-
ing instructions relate (see cover sheet).
1.5 Operating instructions
This manual is a "translation of the original operating manual"
This user manual provides a summary of the types and styles available.
Please note that not all points and diagrams will apply for your machine.

English Safety information | 2
D1010559-V001 7
2 Safety information
2.1 Explanation of symbols
The following symbols and instructions in this manual provide warnings about possible per-
sonal injury or property damage or give useful information about working with the machine.
Warning about danger zones
Instruction regarding safe working, where non-compliance entails the risk of serious or fatal
injury.
Always observe these instructions and ensure that you work with particular caution and
care.
Warning of dangerous electrical voltage
Contact with live parts can result in immediate death.
Protective covers and enclosures marked with this sign may only be opened by qualified
electricians after the electricity supply has been turned off.
Crushing hazard
Risk of injury through upper limbs getting trapped.
Crushing hazard
Injury hazard entailing trapping of lower limbs.
Use eye protection
Non-compliance can result in eye damage.
Noise indication
Symbol for an area where noise levels can exceed 85 dB(A).
Non-observance can cause hearing problems or deafness.

2 | Safety information English
8 D1010559-V001
Wear protective gloves
Wear safety shoes
Instruction
Symbol for proper use of the machine.
Non-compliance can result in malfunctions or damage to the machine.
Further information
Symbol for further information relating to a bought-in part.
Information
Action-related information.
2.2 General safety information
The machine may only be operated by persons who are familiar with the machine's functions
and hazards and with the user manual.
• It is the operator’s responsibility to provide appropriate staff training.
Persons under the influence of alcohol, drugs or pharmaceutical products that impair re-
sponsiveness must not operate the machine or carry out maintenance work on it.
The machine may only be operated if it is in perfect working condition.
Faulty or missing parts must be replaced or fitted before start-up.
Check the machine for potential damage prior to every use.
• When doing so, pay particular attention to inspection activities in section "Checks
[}25]".
If faults occur on the machine, work must be stopped immediately.
Ensure the machine is stable before starting it.
Children must not operate the machine.
Minimum age of operative: 18years.
Only one person may operate the machine at a time.
Take regular breaks to ensure concentration.
Ensure that your workplace is adequately illuminated as poor lighting can significantly in-
crease the risk of injury.
The processing residues (chips, scrap wood, bark, etc.) are to be removed from the machine
and from the work station at regular intervals. It must be ensured that nothing accumulates
and there are no blockages inside or outside the machine!
The area at and around the operator (operating station) must be clear of parts and objects
(such as pieces of wood or scrap, stones) on the floor to prevent risk of tripping.

English Safety information | 2
D1010559-V001 9
Open fires and smoking are prohibited in the vicinity of the machine.
Never work without the protective guards in place.
Only carry out repair, set-up, maintenance and cleaning work when the drive is switched off
and the tool is stationary.
• The electric motor must be switched off and the power cable disconnected.
Never leave the machine running unattended.
Switch off the machine's drive unit before carrying out any adjustments.
Only use original - POSCH - spare parts.
Do not modify or tamper with the machine.
Work on electrical equipment must only be carried out by qualified electricians.
Never use damaged cables.
The machine must not be started up in bad weather (rain, snow, etc.) without covering.
Safety information (packer)
Keep clear of the danger zone!
Wear safety shoes (safety class S3) and close-fitting work clothes when working!
Only use the machine outdoors.
• Exception: machines operated by electricity.
Wear protective gloves.
Safety information (conveyor belts)
Keep clear of the danger zone!
It must be expected that material will be ejected at high speed to any position within this
area.
Never reach into the hopper or touch the conveyor belt when the machine is running.
Shut the drive down before removing any jammed pieces of wood.
Wear safety shoes (safety class S3) and close-fitting work clothes when working!
Only use the machine outdoors.
• Exception: machines operated by electricity.
Wear protective gloves.
Safety information (rope winches)
Ensure that the rope is not pulled over sharp edges!
Never guide the rope by hand whilst reeling it in!

2 | Safety information English
10 D1010559-V001
2.3 Noise
The workplace-related, A-weighted emission sound pressure level is 70 dB(A), measured at
the operative's ear. The A-weighted, emitted sound power level is 78 dB(A).
The stated values are emissions values, and thus do not necessarily represent reliable val-
ues for the work area. Although there is a correlation between emission and pollutant levels,
it is not possible to deduce reliably from that whether or not additional precautionary meas-
ures are necessary. Factors that influence the level of pollutants present in the work area in-
clude the individual nature of the work area, other sources of noise, e.g. the number of ma-
chines and other work operations being carried out in the vicinity. Equally, permissible values
for a work area may vary between different countries. However, this information should en-
able the user to estimate the dangers and risks more accurately.
2.4 Remaining risks
Even if all safety precautions are observed and the machine is used in accordance with the
instructions, some risks still remain:
• Touching of revolving parts or tools.
• Injury caused by flying logs or log pieces.
• Risk of burns if the engine is not properly ventilated.
• Hearing loss if ear protection is not worn when working.
• Human error (e.g. due to excessive physical exertion, mental strain, etc.)
With every machine, some risks still remain. Therefore you should always be very careful
when working. It is up to the operating personnel to ensure that work is carried out safely.
2.5 Proper use
The LogFix 30 machine is designed exclusively for filtering firewood with a maximum length
of 50 cm.
Proper use also includes adherence to the prescribed operating, inspection, maintenance
and servicing conditions and particular attention should also be paid to the safety instructions
contained in the user manual.
2.6 Incorrect use
Any incorrect use or use other than that specified under "Proper use" is expressly forbidden.

English General | 3
D1010559-V001 11
3 General
3.1 Scope
This user manual applies to the following machines:
Machine type
Article no. * Designation - type Drive
M8030 LogFix 30 - E2.2–400 Electric motor
*.....The item number of the machine is stamped on its identification plate.
Models
Special equipment
.....RC with radio remote control for switch-on and switch-off
.....SF3 Pivoting conveyor belt 3 m, pivot range and swivel adjustable
.....SF5 Pivoting conveyor belt 5 m, pivot range and swivel adjustable
.....H Hydraulic pivoting function for the pivoting conveyor belt
.....T Hopper for refilling
Accessories
F0004634 Chute extension
F0004723 Chassis for transfer
3.2 Description
The LogFix 30 is used to filter firewood billets.
The firewood filter reliably removes contaminants, such as loose chips, bark or pieces of
wood, from split and cut billets.
This firewood filter can be used with any machine that has a conveyor belt.
The rotating drum causes contaminants to become detached and fall down through the hop-
per.
The machine is driven by an electric motor.

3 | General English
12 D1010559-V001
3.3 The most important components of the machine
3
1
2
6
4
4
8
9
10
7
510
1 Rollers 6 Base frame
2 Trough 7 Main pillar
3 Geared motor 8 Rating plate
4 Lubricating bar 9 Hopper
5 Switch with plug 10 Mounting for forklift

English General | 3
D1010559-V001 13
3.4 Stickers and their meaning
Z2001246
Danger zone
Z2040010
Always read the user manual before operating the machine
Z2001084
Lift here
Z2001220
Rotational direction of motor
Z2001311
Lifting point for forklift
Z2050400
Lubrication point
Z205 0010
Phase inverter

4 | Set-up English
14 D1010559-V001
4 Set-up
Ensure the machine is stable before starting it.
Set up the machine on a horizontal, level, firm and clear work surface.
The machine must be placed directly on the ground. Do not place wooden boards, flat pieces
of metal, etc. underneath it.
The machine must not be set up under an overhead electrical power line (high voltage line).
4.1 Set-up procedure
2
1
1
3
4
1 Mounting for forklift 3 Connecting pins (4x)
2 Base frame 4 Main pillar (4x)
The filling/transfer height can be adjusted from 120–295 cm or 90–220 cm.
• Raise the machine to the desired height.
See also ..... Transport [}23]
• Unlock and remove the connecting pin.
• Manoeuvre the main pillar to the desired height.
• Push the connecting pins back in and secure them.
• Lower the machine.

English Set-up | 4
D1010559-V001 15
• Place a metal basket or similar under the billet screen to catch the chips or waste.
Ensure that the extraction zone is secure (affix access guard, e.g. using a safety grille).

5 | Controls and functions English
16 D1010559-V001
5 Controls and functions
5.1 Adjustable swivel
1
2
2
3
4
5
1 Lifting gear 4 Locking tab (2x)
2 Lifting eye 5 Top frame
3 Clip pin (2x)
The swivel of the firewood filter can be adjusted from 0–10°.
Adjusting:
• Lift the top frame a little using a lifting gear.
Only lifting gear with the permitted load capacity may be used.
• Remove the clip pin.
• Pull out the locking tab.
• Lower or raise the top frame to the desired position.
• Secure it again using the locking tab.
• Reinsert the clip pin.

English Controls and functions | 5
D1010559-V001 17
5.2 Electrical functions
Switchgear cabinet
1
7
6
2
3
5
4
8
9
3
4
25
1
7
6
The switchgear cabinet for the option RC is shown on the right.
1 CEE plug 6 Emergency stop button
2 Button (red) – automatic stop 7 Indicator lamp (red) – fault
3 Button (arrow pointing downwards) –
rollers backwards
8 Button (arrow to the left) – pivot con-
veyor belt left *
4 Button (arrow pointing upwards) –
conveyor belt forwards
9 Button (arrow to the right) – pivot con-
veyor belt right *
5 Button (green) – automatic start
*….. only with option RC
There are 4 buttons on the switchgear cabinet (6 buttons with option RC), an indicator lamp
and an emergency stop function.
• The green button (automatic start) starts the roller unit and the conveyor belt (optional).
• Automatic mode is stopped with the red (Automatic Stop) button.
• Continually pressing the button (arrow pointing downwards) moves the rollers back-
wards.
• When the automatic system is switched off, continuously pressing the button (arrow
pointing upwards) moves the conveyor belt forwards.
• The emergency stop button (emergency stop function) switches off the drive.
• The red indicator lamp (fault) lights up when there is a fault.

5 | Controls and functions English
18 D1010559-V001
Automatic system
In the event of a blockage, the rollers move backwards for approx. 3 seconds and then for-
wards again.
If a blockage should also occur when moving backwards, the rollers move forwards again for
approx. 3 seconds.
This process is repeated a total of 3 times.
If the blockage does not clear by then, the automatic system switches off the machine and
the red indicator lamp on the switchgear cabinet lights up.
In this case, the blockage must be removed manually.
Before removing the blockage, it is absolutely essential to switch off the drive unit and to en-
sure that it cannot be switched on accidentally or started up by unauthorised persons!
Disconnect the machine from the power supply when it has come to a standstill:
Pull out the plug of the device (mains plug).
Safety circuit
The machine has a safety circuit with an emergency stop function.
Emergency stop function:
The emergency stop function is triggered by actuating the emergency stop button at the
switchgear cabinet.
When actuating the emergency stop function, the drive is switched off.
Before you can continue working with the machine, the emergency stop function must first
be deactivated:
• Unlock the emergency stop button.
• Start the machine.
See ….. Start-up [}19]

English Start-up | 6
D1010559-V001 19
6 Start-up
Check the machine for potential damage prior to every use.
• When doing so, pay particular attention to inspection activities in section "Checks
[}25]".
Before starting to operate the machine, please check that the protective and safety systems
are working.
Before each start-up, the condition of the electrical cables must be checked.
If a fault occurs during operation, the machine must be shut down immediately and secured
so it cannot be switched on accidentally or started-up by unauthorised persons.
6.1 Electric motor drive
6.1.1 Three-phase mains connection
The machine must only be operated on electric circuits equipped with 30 mA FI fault current
protection or a Portable Residual Current Device (PRCD).
Work on electrical equipment must only be carried out by qualified electricians.
Type E2.2
Connect the machine to the mains:
• mains voltage 400 V (50 Hz)
• Circuit-breaker 16 A (tripping characteristic C)
• For the feed, a cable cross-section of at least 2.5 mm² must be used.
This is only the minimum cable cross-section; the cross-section for longer cable runs
must be determined by a qualified electrician.
• Press the green button.
1
2
Diagram – analogous
1 Green button (ON) 2 Red button (OFF)
Note the rotation direction of the electric motor (see arrow on motor).
If the motor is rotating in the wrong direction:
A phase inverter in the plug controls the direction of rotation of the motor (press in the disc in
the plug with a screwdriver and turn 180˚).

6 | Start-up English
20 D1010559-V001
A tight plug connection can rip the CEE plug out of the switch housing.
• This can be remedied using standard plugs and a silicone spray.
Any such damage to the switch is not covered by the guarantee.
Control voltage
The machine is operated using the green button on the control unit.
See ..... Electrical functions [}17]
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