POSITECTOR 6000 User manual

Introduction
This Reference is a compilation of the On-Gage Help that is available on your
PosiTector gage. To view these help items on the gage, enter the gage menu and touch
the icon or press the button with the desired menu item selected.
For an overview of the use and operation of your instrument, refer to its included
Instruction Manual or download a digital PDF at www.defelsko.com/manuals.
Update your gage to ensure your PosiTector includes these latest help references.
Instructions are available at www.defelsko.com/updates.

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Contents
Memory ........................................................................................................................
Open ......................................................................................................................
View .......................................................................................................................
Display ...................................................................................................................
Prompted Batch .....................................................................................................
New 90/10 ..............................................................................................................
Annotate ................................................................................................................
Print .......................................................................................................................
New Sub-Batch ......................................................................................................
New PA2 ................................................................................................................
New Batch .............................................................................................................
Close ......................................................................................................................
Delete ....................................................................................................................
Delete Template ..............................................................................................
New ISO 19840 .....................................................................................................
Batch Summary .....................................................................................................
Statistics ......................................................................................................................
Statistics ................................................................................................................
Clear ......................................................................................................................
HiLo Alarm .............................................................................................................
Calibration Settings ......................................................................................................
1pt Adjustment ......................................................................................................
Zero .......................................................................................................................
Cal Memory ...........................................................................................................
Edit Cal Name ..................................................................................................
N 1pt Adjustment ...................................................................................................
Zero Offset .............................................................................................................
F Zero ....................................................................................................................
2pt Adjustment ......................................................................................................
Cal Lock .................................................................................................................
Zn Zero ..................................................................................................................
N Lock ....................................................................................................................
Setup ...........................................................................................................................
Set Clock ...............................................................................................................
Fast ........................................................................................................................
Reset .....................................................................................................................
Units .......................................................................................................................
Battery Type ..........................................................................................................
Sound ....................................................................................................................
Touch .....................................................................................................................
Scan .......................................................................................................................
Backlight ................................................................................................................
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Flip Lock ................................................................................................................
Language ...............................................................................................................
Gage Info ...............................................................................................................
Hi Res ....................................................................................................................
Duplex Mode ..........................................................................................................
Connect .......................................................................................................................
Bluetooth ................................................................................................................
Enabled ............................................................................................................
Stream .............................................................................................................
Pairing ..............................................................................................................
Info ...................................................................................................................
USB .......................................................................................................................
Sync.net Now ...................................................................................................
USB Drive ........................................................................................................
JSON Files .................................................................................................
HTML Report .............................................................................................
Stream .............................................................................................................
Auto Sync .net .................................................................................................
USB Keyboard .................................................................................................
WiFi ........................................................................................................................
Setup Options ..................................................................................................
AP Channel ................................................................................................
Gage Name ...............................................................................................
Server Enable ............................................................................................
IP Settings .................................................................................................
AP Passphrase ..........................................................................................
WiFi Reset .................................................................................................
WiFi Stream .....................................................................................................
Auto Sync .net .................................................................................................
Access Point ....................................................................................................
Enabled ............................................................................................................
Networks ..........................................................................................................
WiFi Information ...............................................................................................
Sync .net Now ..................................................................................................
Bluetooth Smart .....................................................................................................
Send Batches ..................................................................................................
BLE Keyboard ..................................................................................................
Smart Probes ...................................................................................................
Power Off Time ................................................................................................
Enabled ............................................................................................................
Sync Batches ...................................................................................................
Updates .................................................................................................................
Help .............................................................................................................................
Power Off .....................................................................................................................
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Memory
The PosiTector 6000 Advanced has internal memory storage for recording
measurement data. Stored measurements can be reviewed on-screen or accessed via
computers, tablets and smart phones. Measurements are date and time-stamped. Store
up to 250,000 readings in up to 1,000 batches.
The memory icon appears and basic statistics are displayed when the Gage is set to
store measurement data.
NOTE:
Remove the last reading by pressing (-).
Open
Select a previously created batch or sub-batch to open and make it the active batch. If it
contains measurements, on-screen statistics will immediately reflect values calculated
from this batch. The calibration setting (i.e. Cal 1) associated with this batch is also
opened.
View
Use the Up or Down buttons to scroll through information, statistical summary, and a list
of each reading in the currently opened batch. Press the center navigation button to
exit.
Display
Choose between display options in the upper portion of the screen while taking
measurements.
Shortcut:
Press the Up button to scroll through the display options.
NOTE:
The Display option appears only if a batch is currently open.
Prompted Batch
Create pre-defined batches in PosiSoft Desktop with onscreen text and image prompts
for each reading, then upload to PosiTector 6000 gages. Ideal for ensuring a consistent
measurement pattern for repetitive jobs or when specific measurement locations are

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required. Create and store multiple templates for different jobs.
See the PosiSoft Desktop help file for full instructions.
NOTE:
Deleting a Template from the PosiTector does not remove it from PosiSoft Desktop.
New 90/10
The PosiTector 6000 PSPC 90/10 mode simplifies the process of determining pass/fail
criteria under the IMO directive. Although developed for maritime applications, this
mode can be used by other industries looking for a statistical method of ensuring correct
dry film thickness over a surface area.
The 90/10 Rule
90% of all thickness measurements should be greater than or equal to NDFT (nominal
dry film thickness) and none of the remaining 10% measurements should be below
0.9xNDFT.
90/10 Rule Setup
Enter the targe NDFT by pressing the (+) or (-) buttons. A value of 320 microns (12.6
mils) is typically used. Select NEW to accept.
Detailed instructions available at: www.defelsko.com/9010
Annotate
Create meaningful batch names and enter notes directly on the Gage using a familiar
onscreen QWERTY keyboard.
Either the touch screen or navigation buttons can be used to enter annotations.
Annotations can be synchronized with PosiSoft.net and the PosiTector App. They are
included in PosiSoft USB Drive reports.
Print
Sends a statistical summary and individual measurements to the optional Bluetooth
wireless printer.

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Ensure printer is powered ON, paired with the Gage and within range, then select Print.
To cancel printing, press and hold the (-) and (+) buttons simultaneously.
For information on pairing, see www.defelsko.com/bluetooth
New Sub-Batch
Creates a new sub-batch within the currently opened batch. Sub-batching allows the
user to group related batches so that statistics can be accumulated for them. For
example, the main Batch (B1) would contain the statistics for it's sub-batches (ie. B1s1
and B1s2).
Shortcut: When a sub-batch is open, create a new sub-batch by pressing (+).
NOTE:
The New Sub-Batch option appears only if a batch is currently open.
New PA2
SSPC PA2 mode helps determine if film thickness over a large area conforms to user
specified min/max levels.
PA2 Setup
Adjust the PA2 parameters as necessary.
To adjust a parameter, use the Up and Down buttons to highlight the appropriate
parameter, then use the (-) and (+) buttons to adjust that parameter.
Detailed instructions available at: www.defelsko.com/PA2
New Batch
Closes any currently opened batch and creates a new batch name using the lowest
available number. For example, if only B1 and B3 exist, then B2 would be created and
made the current batch. Each measurement will be displayed and stored into this new
batch.
On screen statistics are immediately updated with each measurement. New batches are
date and time stamped when they are created.
Shortcut: When a batch is open, press (+) to create a new batch
NOTE:

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Remove the last reading from the current open batch by pressing (-).
Close
Stops the recording process, closes the current batch, and removes batch information
from the display.
Delete
Removes a batch or sub-batch completely from memory. The name is deleted and all
measurements are erased. Sub-batches can be deleted individually. To delete all
related sub-batches, simply delete the top-level batch.
Delete Template
Removes Prompted Batch Template from the PosiTector body.
NOTE:
Deleting a Template from the PosiTector does not remove it from the PosiSoft Desktop
software.
New ISO 19840
Helps determines if a protective coating system complies with the ISO 19840
acceptance criteria for measuring coating thickness on rough substrates.
ISO 19840 Setup
Adjust the ISO 19840 parameters as necessary.
To adjust a parameter use the Up and Down buttons to highlight the appropriate
parameter, then use the (-) and (+) buttons to adjust that parameter.
Detailed instructions available at: www.defelsko.com/19480
Batch Summary
Displays a summary of all stored batches with the Batch Name, Probe Type and
Number of Readings listed for each batch.

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Statistics
Menu option for configuring Statistics and HiLo Alarm modes.
Statistics
Statistics mode continually displays/updates average, standard deviation, min/max
thickness and number of readings while measuring.
When selected, the statistics icon and statistical summary will appear on the display.
Ignore the last measurement by pressing the (-) button. Press (+) to clear statistics.
Clear
Clears all on-screen Statistics and HiLo tabulations.
HiLo Alarm
Allows the Gage to visibly and audibly alert the user when measurements exceed
user-specified limits.
When HiLo Alarm is selected, the current Lo setting is displayed. Adjust using the (-) or
(+) buttons. Alternatively, measure a coating with a thickness close to the required value
and make final adjustments with the (-)(+) buttons. Select Next to accept this value. The
current Hi setting is now displayed. Repeat to adjust the Hi setting.
Each measurement will be compared to the defined Hi and Lo limits. The Gage beeps if
results are within those limits. A single low tone will sound if the reading is below the Lo
limit, and a high tone if it is above the Hi limit. Press (+) to clear HiLo readings.
The Statistics icon will appear on the display.

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Calibration Settings
Calibration, Verification and Adjustment
The PosiTector 6000 non-destructively measures the thickness of coatings on metals.
Three steps ensure best accuracy:
1. Calibration: typically performed by the manufacturer. All probes include a Certificate
of Calibration.
2. Verification of Accuracy: typically performed by the user on known reference
standards such as the included plastic shims or optional coated thickness standards.
3. Adjustment: Adjustment, or Calibration Adjustment is the act of aligning the Gage’s
thickness readings to match that of a known sample in order to improve the
effectiveness of the Gage on a specific surface or in a specific portion of its
measurement range. 1-point or 2-point Cal adjustments are possible.
Probes are factory calibrated and perform an automatic self-check each time a
measurement is taken. For many applications no further adjustment is necessary after a
Reset. Just check ZERO on the uncoated substrate, then measure. However,
sometimes readings can be influenced by changes in substrate, such as shape,
composition, and surface roughness. That is why Cal adjustments are made possible.
The factory calibration symbol disappears whenever a Cal adjustment is made to the
Gage.
Where a Cal adjustment method has not been specified, use a Zero or 1-point method
first. If measuring the included shims on your surface reveals inaccuracies, use the
2-point method. Factory Cal settings can be restored at any time by performing a Reset,
creating a NEW Cal setting, or by DELETING the adjustments made to the Cal 1
calibration setting. The factory calibration symbol appears on the display whenever
factory Cal settings are in use.
For FN gages, calibration adjustments are made independently to the F or N modes,
and are stored together within a particular Cal.
1pt Adjustment
When measuring coating thickness over a rough substrate, it is preferable to adjust the
Gage to a know thickness, such as a shim, rather than adjusting it to zero.
Press (+) to select the number of readings to be used to obtain an average, typically 3
to 10 readings. The greater the variation between readings, the more readings should
be taken to obtain an average.

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Repeatedly measure the known thickness reference. The Gage will wait 2 seconds
between readings to allow the user to correctly position the probe on the surface. After
the last measurement the Gage will calculate and display the reading which represents
the average of all the measurements taken. If the expected reading is not obtained
(within tolerance) lift the probe from the surface and adjust the reading down (-) or up
(+) to the expected thickness and press the center button.
Zero
A Zero Calibration Adjustment should be performed when the gage does not read 0
within the tolerance of the probe being used on the uncoated part.
When measuring on smooth substrates, a single Zero (X=1) is sufficient. When
measuring on a rough or curved surface a preferred method is to take several readings
on the uncoated part and average the result.
Press (+) to select the number of readings to be used to obtain an average, typically 3
to 10 readings. The greater the variation between readings, the more readings should
be taken to obtain an average.
Repeatedly measure the uncoated part. The Gage will wait 2 seconds after placing the
probe on the surface to allow the user to correctly position the probe on the surface.
After the last measurement the Gage will calculate a Zero which represents the average
of all the Zero readings taken.
Cal Memory
It is often convenient to store a particular calibration adjustment before making another.
Then, when returning to that part, the corresponding calibration setting can be restored.
The current Cal Setting (ex. Cal 3) is displayed in the upper right corner of the display. A
stored Cal Setting can be selected when returning to a particular part. Cal 1 can be
adjusted but never deleted and is always made active with factory settings after a
Reset. A new Cal Setting cannot be created if a batch is open with readings present.
Edit Cal Name
Create meaningful Cal Memory names directly on the Gage using the onscreen
QWERTY keyboard — helpful when storing multiple Cal Memory adjustments.
N 1pt Adjustment

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(PosiTector 6000 FNDS only)
For rough zinc surfaces (i.e. zinc spray metallizing), it may be desirable to adjust the
Gage to a known thickness, such as a shim placed over the zinc, rather than adjusting it
to zero. This ensures the Gage measures the thickness of paint over the metallizing
peaks.
Press (+) to select the number of readings to be used to obtain an average, typically 3
to 10 readings. The greater the variation between readings, the more readings should
be taken to obtain an average.
Repeatedly measure the known thickness reference on the unpainted galvanized part.
The Gage will wait two seconds between readings to allow the user to correctly position
the probe on the surface. After the last measurement, the Gage will calculate and
display the reading which represents the average of all the measurements taken. If the
expected reading is not obtained (within tolerance), lift the probe from the surface and
adjust the reading down (-) or up (+) to the expected thickness and press the center
button.
NOTE:
The known thickness should be similar to the expected paint thickness.
Zero Offset
The Zero Offset adjustment is useful when measuring coating thickness over rough or
blasted substrates without access to the uncoated representative substrate. Predefined
Zero Offset values can be selected according to the blast profile height (as determined
by ISO 8503-1) in accordance with ISO 19840. Alternatively, a custom Zero Offset can
be entered.
Fine 10 um (0.40 mils)
Medium 25 um (1.00 mils)
Coarse 40 um (1.55 mils)
Custom Adjust with (-)(+)
The Zero Offset value is subtracted from each reading.
F Zero
(PosiTector 6000 FNDS only)
Measure the uncoated steel substrate (if available). If the average of several F readings
is not within tolerance of 0, perform an F Zero adjustment.
Press (+) to select the number of readings to be used to obtain an average, typically 3
to 10 readings. The greater the variation between readings, the more zero readings

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should be taken to obtain an average.
Repeatedly measure the uncoated steel part. The Gage will wait two seconds after
placing the probe on the surface to allow the user to correctly position the probe. After
the last measurement, the Gage will calculate a Zero which represents the average of
all the F Zero readings taken.
2pt Adjustment
Provides greater accuracy within a limited, defined range, and is the preferred method
for very unusual substrate materials, shapes or conditions.
Press (+) to select the number of readings to be used to obtain an average, typically 3
to 10 readings. The greater the variation between readings, the more readings should
be taken to obtain an average.
Repeatedly measure the first known thickness reference. The Gage will wait 2 seconds
between readings to allow the user to correctly position the probe on the surface. After
the last measurement the Gage will calculate and display a thickness value which
represents the average of all the readings taken using the factory calibration settings.
Lift the probe from the surface and adjust the displayed reading down (-) or up (+) to the
known thickness value of the first thickness reference. Press the center button to accept
this value.
Repeat these steps for the second thickness reference.
Cal Lock
When enabled (default), the Calibration Lock icon will appear on the display. This
prevents an adjustment from being performed inadvertently if the (-) or (+) buttons are
pressed.
Zn Zero
(PosiTector 6000 FNDS only)
Measure the unpainted zinc surface (if available). If the average of several N readings is
not within tolerance of 0, perform an Zn Zero adjustment.
Press (+) to select the number of readings to be used to obtain an average, typically 3
to 10 readings. The greater the variation between readings, the more readings should
be taken to obtain an average.

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Repeatedly measure the unpainted galvanized part. The Gage will wait two seconds
after placing the probe on the surface to allow the user to correctly position the probe.
After the last measurement, the Gage will calculate a Zero which represents the
average of all the Zn Zero readings taken.
N Lock
(Combination FN Probes only)Select N Lock (Non-Ferrous Lock) when operating
regularly on non-ferrous substrates. The N Lock icon will appear and the probe will only
use the eddy current principle to shorten measurement time and extend battery life.
N Lock is useful when measuring coatings on plated steel, or partially magnetic
substrates:
Plated Steel: Normally the probe measures the combined thickness of the coating and
plating over the steel using the magnetic principle. In N Lock mode, the gage measures
only the thickness of the coating over the non-ferrous plating.
Partially magnetic substrates; i.e. clear-coat on gold over nickel-plated brass: In N-Lock
mode, the gage ignores any magnetism in the substrate and uses the eddy current
method to accurately measure the coating thickness.
CAUTION:
With N Lock engaged it is possible to obtain a reading when measuring non-conductive
coatings on steel (ferrous). This is not recommended.

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Setup
Set configuration options for the Gage.
Set Clock
All measurements are date and time stamped (24 hour format) when stored into
memory. It is therefore important to keep both the date and time current using this menu
option. Use the Up and Down buttons to scroll, and the (-) and (+) buttons to adjust
value. The Gage’s date and time can also be viewed in Gage Info and on top of the
main menu.
NTP
Enables automatic time synchronization with a remote server over WiFi using the NTP
(Network Time Protocol).
Enter a NTP Server address and TZ (Time Zone) details. The PosiTector uses POSIX
format to set the time zone.
Eastern Time in the USA is input as the following:
EST5EDT4,M3.2.0,M11.1.0
From left to right:
- EST5 is the time zone name and offset from UTC
- EDT4 is the daylight savings time zone name and offset from UTC
- M3.2.0 is the start of EDT. ‘M’ specifies that the date will follow a ‘Month.Week.Day’
format. 3.2.0 is the third month, second week, first day (Sunday)
- M11.1.0 is the end of EDT. ‘M’ specifies that the date will follow a ‘Month.Week.Day’
format. 11.1.0 is the eleventh month, first week, first day (Sunday)
Detailed NTP instructions available at: www.defelsko.com/NTP
Fast
Increases measurement speed. Useful for quick inspection or when measuring large
areas with thick coatings where proper probe positioning is not critical. Swift up/down
probe movement is required. Reduced accuracy may be noted.
NOTE:

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For FN probe models, the N mode is disabled in Fast Mode.
Reset
Restores factory settings and returns the Gage to a known condition. The following
occurs:
All batches, stored measurements, batch names and screen captures are erased.
Calibration adjustments and Cal Memory are cleared and returned to the Gage’s factory
settings. The factory calibration icon will appear on the display.
Menu settings are returned to the following:
Memory = OFF
Hi Res = OFF
Statistics Mode = OFF
HiLo Alarm = OFF
Scan Mode = OFF
Auto Dim = ON
Cal Lock = ON
Bluetooth & Stream = OFF
BLE Keyboard = OFF
WiFi & Access Point = OFF
USB Keyboard & Stream = OFF
Display = None
N Lock = OFF
Perform a more thorough Hard Reset by powering down the Gage, waiting several
seconds, then simultaneously holding both the center navigation and (+) buttons until
the Reset symbol appears. This returns the instrument to a known, out-of-the-box
condition. It performs the same function as a menu Reset with the addition of:
Bluetooth Pairing info is cleared. Menu settings are returned to the following status:
Units = Microns
Touch = ON
Flip Lock = OFF
Auto Sync .net = ON
Fast Mode = OFF
Sound = Medium
Language = English
Backlight = Normal
Battery Type = Alkaline
Bluetooth Smart = OFF

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USB Drive = ON
NOTE:
Keep the Gage away from metal during a Reset. Date, Time and WiFi are not affected
by either Reset.
Units
Converts the displayed readings from inch to metric or vice versa. Stored
measurements in memory are not converted. Switching units will turn off Statistics, HiLo
Alarm and closes the current batch.
Battery Type
Selects the type of batteries used in the Gage from a choice of Alkaline, Lithium or
NiMH (nickel-metal hydride rechargeable). The battery state indicator symbol is
calibrated for the selected battery type. No damage will occur if the battery type used in
the Gage does not match the selected battery type.
Sound
Adjusts the volume of built-in speaker (Off, Low, Medium, High).
Touch
Allows the touch screen functionality to be disabled. All gage functions can also be
controlled using the navigation buttons.
Scan
By default, the PosiTector 6000 takes approximately 1 reading per second. Scan mode
allows the user to take multiple readings in rapid succession (3 readings per second)
without lifting the probe.
Choose from 3 Scan modes:
Normal - continuously measures when placed on the surface
Statistics - displays real-time scan statistics when placed on the surface. Average, max.,
min., and standard deviation are displayed.

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Limited # Avg. - continuously measures until user-specified number of readings is
reached, then displays the average for the scan.
When Memory is on, Scan measurement data is recorded. However, in Statistics and
Limited # Avg. Scan modes, only the statistics and/or average is saved, not individual
readings. Note that performing a scan may reduce the life of the probe and is
recommended for smooth surfaces only.
For additional information, visit
http://www.defelsko.com/scan
Backlight
Selects display brightness (Sun, Normal or Night). If Auto Dim is enabled (default), the
display dim slightly after a period of no activity to conserve battery life. Press the Down
button to brighten the display.
Flip Lock
Disables the Auto Rotate feature by locking the display in its current orientation.
Language
Converts displayed and printed words to the selected language.
Gage Info
Displays the model number and serial number, probe type and serial number,
PosiSoft.net registration key, the amount of remaining memory for storage of readings,
date and time, and software packages.
For security purposes, the registration key is required to add the Gage to your free
PosiSoft.net account.
Hi Res
Increases the displayed Gage resolution as follows:
Range Resolution Range
0.00-99.00 mils 0.01 mil
100.0-999.9 mils 0.1 mil

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0.0-999.9 um 0.1 um
over 1000 um 1.0 um
NOTE:
Gage accuracy is not affected.
Duplex Mode
(PosiTector 6000 FNDS probes only)
Duplex coating systems use a combination of two corrosion protection systems
–typically paint or powder coating over galvanized steel (hot-dip, electro or zinc spray
metallizing). The resultant corrosion protection is superior to either protection system
used independently.
In Duplex mode, the Gage utilizes both magnetic (ferrous) and eddy current
(nonferrous) principles simultaneously to calculate and display the individual paint and
zinc layer thicknesses. The magnetic principle is used to measure the combined
paint/zinc thickness over the ferrous substrate and the eddy current principle is used to
measure the paint thickness over the non-ferrous zinc coating. The zinc thickness is
calculated by subtracting the paint thickness from the combined paint/zinc thickness
measurement.
When enabled (default), the Gage will display two measurement values. To disable,
uncheck Duplex within the Setup Menu. Alternatively, when Memory is OFF, press the
Up button to toggle Duplex On/Off.
When disabled, the Gage will operate like a conventional combination
ferrous/nonferrous instrument (similar to the PosiTector 6000 FNS probe). Ideal for
measuring non-magnetic coatings over steel and non-conductive coatings over
non-ferrous metal substrates.
For additional information visit http://www.defelsko.com/duplex

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Connect
Configure communication and connection options for the Gage.
Bluetooth
Allows readings to be sent to a computer, optional printer or compatible device using
Bluetooth wireless technology. Pairing required.
See www.defelsko.com/bluetooth
Enabled
Allows readings to be sent to a computer, optional printer or compatible device using
Bluetooth wireless technology. Pairing required.
Stream
Stream individual readings to a USB connected computer via a serial protocol. Ideal for
use with serial compatible SPC data collection software.
See www.defelsko.com/update
Pairing
The instrument and receiving device must be paired before readings can be transmitted.
For pairing instructions, see www.defelsko.com/bluetooth
Info
Lists information about your current Bluetooth connection, including the currently paired
device and MAC address.
USB
Connect the Gage to a PC/Mac using the supplied USB-C cable. View and print
readings and graphs with universal web browsers/file explorers or using PosiSoft
Desktop.