Post PR19.150.2 User manual
POST MATERIAL HANDLING
21 Stone Castle Road, Rock Tavern, NY 12575
www.posthoist.com 845-200-3355
Table of contents
INTRODUCTION ........................................................................................................................3
DESCRIPTION.............................................................................................................................3
PRINCIPLE OF OPERATION.....................................................................................................3
GENERAL SPECIFICATIONS...................................................................................................3
POST LIFT OPERATION FOR BAG PLACMENT...................................................................4
BATTERY CHARGING..............................................................................................................5
SAFETY .......................................................................................................................................5
MAINTENANCE .........................................................................................................................6
REMOVING THE SLOT COVER...............................................................................................7
APPROVAL DRAWING.............................................................................................................8
ELECTRICAL SCHEMATIC......................................................................................................9
CONTROL PANEL LAYOUT ....................................................................................................9
SPARE PARTS LIST .................................................................................................................11
WARRANTY .............................................................................................................................12
POST MATERIAL HANDLING
21 Stone Castle Road, Rock Tavern, NY 12575
www.posthoist.com 845-200-3355
INTRODUCTION
This manual provides operating, maintenance and service information
regarding the Post Material Handling Portable Post Lift. Keep this manual
available to management, operator and maintenance personnel who are
responsible for the equipment’s operation and maintenance.
It is essential to read, understand and follow the recommendations of this
manual before operating or servicing this equipment. Failure to do so could
result in serious injury, death and/or property damage.
This equipment should be operated only by qualified personnel. If
there are questions concerning the operation of this equipment please
contact:
POST MATERIAL HANDLING
21 Stone Castle Road
Rock Tavern, NY 12575
(845) 200-3355
DESCRIPTION
PRINCIPLE OF OPERATION
This equipment is designed to lift and position product bags over the Bosch
Encapsulator.
A selector switch is located on the operator enclosure to control the
UP/DOWN motion of the machine. Limit switches will stop the lift at the
extremes of motion. An audible annunciator will sound when the lift is in
motion. A battery indicator will show the charge level of the batteries. A
charging port can be connected to a 120VAC extension cord to recharge the
batteries. A handle is provided for the operator to push the lift into position.
GENERAL SPECIFICATIONS
Maximum capacity: 200 Lbs.
Height: 10’6 ½”
Base Width: 25”
Base Length: 53”
Operating voltage: 24VDC
Charging voltage: 120VAC
POST MATERIAL HANDLING
21 Stone Castle Road, Rock Tavern, NY 12575
www.posthoist.com 845-200-3355
POST LIFT OPERATION FOR BAG PLACMENT
1. Turn the POWER OFF/ON selector switch to the ON position.
2. Turn the selector switch to the DOWN position until the lift arm is at a height
where the bag can be placed on the lift.
3. Turn the selector switch to the UP position to lift the bag to an appropriate height
above the Bosch Encapsulator.
4. Position the lift and bag over the discharge port on the Bosch Encapsulator
5. Turn the selector switch to the DOWN position to lower the bag to a point where it
may discharge into the Bosch Encapsulator.
6. Ensure the bag is secure. Discharge the contents into the encapsulator and
repeat.
POST MATERIAL HANDLING
21 Stone Castle Road, Rock Tavern, NY 12575
www.posthoist.com 845-200-3355
BATTERY CHARGING
When bar graph on battery
indicator on the side of the control
enclosure is not showing a full
charge, the batteries must be
charged. If the lift is unused for a
period of 4 months, charge the
batteries.
1. Open the power receptacle door.
2. Plug the electrical cord into a 120VAC receptacle.
3. When the battery is fully charged (Approximately 10 hours),
remove the electrical power cord.
SAFETY
Do not operate the Post Lift if the maintenance schedule has not been followed.
Do not defeat any interlocks on the equipment.
This equipment is not designed to operate with any materials than originally specified
and should not be used purposes other than what it was designed for
The equipment should only be operated by qualified personnel that have thoroughly read
and understood the information in this manual.
Do not operate this equipment if any unusual noise or vibration is observed.
POST MATERIAL HANDLING
21 Stone Castle Road, Rock Tavern, NY 12575
www.posthoist.com 845-200-3355
MAINTENANCE
Inspect all joints, bearings and
bushing of all articulating members
for wear. Replace as required.
Grease the roller track on a 6 month
period. Refer to the slot cover
replacement instructions shown
below.
Inspect the slot cover for wear and
replace if necessary.
Inspect the roller chain and
sprockets for wear.
Inspect post attachment bolts for
tightness.
POST MATERIAL HANDLING
21 Stone Castle Road, Rock Tavern, NY 12575
www.posthoist.com 845-200-3355
SPARE PARTS LIST
Mobile Post Lift. To raise bag and position it above encapsulator.
PR19.150.4 –Mayne Pharma Group
Description
Qty
Price
each
Subtotal
MAT224: BATTERY, AGM, 12VDC/26Ah (C20): X8607
2
$170.48
$340.96
MAT225: VARIABLE SPEED DC MOTOR CONTROLLER P/N 9500: X8608
1
$494.19
$494.19
MAT226: BATTERY CHARGER, 24VDC, 2.5A: X8609
1
$191.02
$191.02
MAT227: BATTERY CHARGE METER, 12-72VDC: X8610
1
$74.97
$74.97
MAT233: FUSE, 2A, TYPE 477, 5X20MM, 400ADC IC, PK OF 5EA: X8616
1
$25.95
$25.95
MAT237: ANNUNCIATOR, 22MM: X8619
1
$87.00
$87.00
MAT238: SELECTOR SWITCH ASM, 30MM, 2 N.O. SPRING RTC, 3-POS: X8620
1
$106.00
$106.00
MAT239: CB, 10A, 1POLE, D-CURVE, UL1077, 48VDC: X8621
1
$27.00
$27.00
MAT242: SELECTOR SWITCH, 30MM, 2-POS: X8624
1
$66.00
$66.00
MAT1364: FUSE, 6.3A, TYPE 477, 5X20MM, 400ADC IC, PK OF 5EA: X8636
0
$27.69
$5.54
MAT1365: BATTERY LOW VOLTAGE DISCONNECT(LVD) FOR 24VDC LEAD ACID :
X8637
1
$60.00
$60.00
MAT2068: POTENTIOMETER, 22MM, 5K, 0.5W: X8971
1
$38.97
$38.97
MAT225: VARIABLE SPEED DC MOTOR CONTROLLER P/N 9500: X9028
4
$494.19
$1,976.77
MAT144: LINEAR BEARING: X8654
4
$127.16
$508.64
MAT144: LINEAR BEARING: X8654
4
$77.58
$310.32
MAT160: SLOT COVER MCMASTER D30.1.5: X8670
1
$120.00
$120.00
MAT169: #35 CHAIN: X8679
15
$31.47
$472.05
MAT177: Finished-Bore Sprocket with Hardened Teeth for #35 Chain: X8687
1
$55.14
$55.14
MAT178: Steel Idler Sprocket for ANSI Roller Chain, Wide Hub, Br: X8688
1
$61.17
$61.17
MAT181: Steel Flange-Mounted Ball Bearing for Shaft Diameter 1",: X8691
1
$83.44
$83.44
MAT187: LIMIT SWITCH , OMRON: X8697
2
$133.78
$267.56
MAT188: 42A-GB Series DC Right Angle Gearmotor Model N4866: X8698
1
$1,052.80
$1,052.80
MAT191: Corrosion-Resist Caster with 2-1/2" X3-5/8" Plate, Rigid: X8703
2
$81.00
$162.00
MAT192: Corrosion-Resist Caster with 2-1/2" X3-5/8" Plate, Swive: X8704
2
$126.12
$252.24
POST MATERIAL HANDLING
21 Stone Castle Road, Rock Tavern, NY 12575
www.posthoist.com 845-200-3355
WARRANTY
Seller warrants all equipment manufactured or repairs/modifications performed by
seller to be free from defects in material and workmanship under normal use and service
for a period of twelve (12) months from the date of delivery to Purchaser or completion of
repairs or modifications.
All parts or products that are not manufactured by the Seller will be covered only
by the express warranty of the manufacturer(s) thereof. The “within warranty” does not
extend to damage or wear caused by misuse, abuse, negligence, accident, corrosion,
modification by Purchaser, faulty installation (unless installed by Seller), loss of product,
or tampering in such a manner as to impair the normal operation of the equipment.
Seller guarantees to replace, or at its option repair, any equipment or components
which are found to be defective in substance or workmanship within one year of date of
delivery to Purchaser or completion of repairs or modifications. Seller’s obligation with
respect to such equipment, parts or materials shall be limited to replacement or repair
and installation labor, and in no case shall Seller be liable for consequential collateral or
special damages, or for freight costs, transportation, travel/living or other expenses
which may arise in connection with such equipment, parts or labor.
Expendable items or normally wearing parts such as bearings, seals, gaskets,
diaphragms, slot cover, silencers, hoses, etc. are specifically excluded from this
warranty.
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