Pothier PE2 User manual
CORE CUTTING PROCEDURE
(ELECTRIC MOTOR)
(#PE2 - 14” CORE CUTTING SAW)
A) MOUNT SAW BLADE SO IT TURNS IN DIRECTION OF ARROW.
B) LOWER BLADE SO CUTTING EDGE IS BELOW THE OPEN SLOT IN THE CORE CUTTING
BRACKET.
C) TURN SAW SWITCH TO ON POSITION.
D) TURN WATER ON BY TURNING VALVE IF DIRECT WATER SUPPLY IS USED. IF WATER PUMP
IS USED, PUMP WILL START WHEN SAW MOTOR IS TURNED ON. (IF PUMP IS PLUGGED
INTO SIDE OF 60 CYCLE MOTOR).
E) PLACE CORE INTO CUTTING BRACKET AND PUSHCART THROUGH THE BLADE UNTIL CORE
IS CUT COMPLETELY IN HALF.
F) CAUTION: DO NOT ATTEMPT TO OVERFEED THE CORE THROUGH THE SAW BLADE,
ESPECIALLY WHEN CUTTING HARD CORE. IF OVERFEEDING OCCURS, MOTOR WILL
OVERHEAT AND POWER DOWN, AND MAY CAUSE THE WINDINGS TO BURN OUT.
G) AT END OF DAY, CLEAN ALL CUTTINGS FROM SAW, PUMP AND HOSE.
H) WARNING: ALWAYS MAKE SURE SAW IS CONNECTED TO A PROPERLY GROUNDED
ELECTRICAL OUTLET. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN
SERIOUS BODILY INJURY.
I) CAUTION: GOOD MOTOR PERFORMANCE IS DEPENDENT ON PROPER VOLTAGE.
EXTENSION CORDS THAT ARE TOO LONG AND/OR SMALL REDUCE AVAILABLE VOLTAGE
TO MOTOR UNDER LOAD. VOLTAGE AND AMPERAGE SHOULD BE TESTED AT THE MOTOR.
USE EXTENSION CORDS NO SMALLER THAN INDICATED BELOW:
MOTOR HP
12’CORD
5 HP
230V #10/3
3HP
230V #12/3
J) SINGLE PHASE 60 HERTZ MOTORS ARE EQUIPPED WITH MANUAL RESET OVERLOADS.
WHEN OVERLOAD TRIPS TURN SWITCH TO OFF POSITION AND ALLOW 30 MINUTES TO
COOL. PUSH THE RESET BUTTON AND TURN SWITCH TO ON.
K) A 40 AMP CIRCUIT SHOULD BE DESIGNATED SOLELY FOR THE SAW.
IF THE MOTOR DOES NOT GET ENOUGH AMPS, IT WILL EVENTUALLY BURN UP THE
START WINDINGS AND FAIL.
APPLICATION CHART FOR CORE CUTTING BLADES
MODEL #VHC24 SEGMENTED
USED FOR CUTTING VERY HARD CORE, SUCH AS CHERT, JASPERITE,
QUARTZITE, HARD GRANITES, ETC. IF YOU USE THIS BLADE FOR CUTTING
SOFTER CORE, IT MAY WEAR OUT PREMATURELY.
MODEL #HC44 SEGMENTED OR #CCRB14P CONTINUOUS RIM
USED FOR CUTTING HARD CORE, SUCH AS RHYOLITE, GRANITE, SILICIFIED
VOLCANICS, ETC. IF YOU USE THIS BLADE FOR CUTTING SOFTER / ABRASIVE
CORE, IT MAY WEAR OUT PREMATURELY.
MODEL #CC34 SEGMENTED (#SCQ14) OR #CCRB14 CONTINUOUS RIM
USED FOR CUTTING REGULAR CORE SUCH AS BASALT, DIORITE, DIABASE,
GABRO,
DOLOMITE, WEATHERED GRANITE, SERPENTINE, AND PERIDOTITE. IF YOU
USE THIS BLADE FOR CUTTING SOFTER/ABRASIVE CORE, IT MAY WEAR OUT
PREMATURELY. IF YOU USE THIS BLADE FOR HARDER CORE, IT MAY GO DULL
AND NOT WANT TO CUT.
MODEL SC54 SEGMENTED
USED FOR CUTTING SOFT/ABRASIVE CORE SUCH AS CONGLOMERATES,
SHALES, LIMESTONE, SILICA AND SULPHIDES. IF YOU USE THIS BLADE FOR
CUTTING HARDER CORE, IT MAY GO DULL AND NOT WANT TO CUT.
NOTE:
ENSURE BLADES ARE MOUNTED ON SAW SO THEY TURN IN THE CORRECT
DIRECTION.
CAUTION:
WHEN SAWING, EASE CORE INTO BLADE, AFTER CONTACT HAS BEEN MADE,
THEN APPLY PRESSURE.
ENSURE THAT CORE IS SECURED SO AS NOT TO MOVE WHILE BEING CUT. IF
CORE MOVES AND BLADE IS BENT SIDEWAYS, LOSS OF SEGMENTS COULD
OCCUR.
OPERATION
Fitting the Blade:
• The blade rotates in a “down-cut” direction. This means that the front of the blade is moving
downward while the rear of the blade is moving upward.
• Mount the Blade (DD) so that arrow on blade rotates in this “down-cut” direction. Blade (DD) can be
installed / removed by using the /" (9 mm) end of the Wrench (LL) provided.
1. Using the Wrench (LL) provided (or one of your own) loosen the Cap screw (BB) by turning it
Counterclockwise.
2. Remove the outer Flange (CC). Make sure Outer Flange (CC), Inner Flange (EE), and Arbor
(FF) are clean and not damaged.
3. Mount Blade (DD) to arbor. Install Outer Flange (CC). Install and tighten Cap screw (BB) by
turning it in a Clockwise direction (Right Hand Thread). Use Wrench (LL) to firmly tighten the
Cap screw (BB) to arbor shaft.
4. The blade should be lined up in the middle of the blade guard, if not you can adjust it by
loosening the set screws on the bearings underneath the switch mounting plate.
5. Loosen the screws and tap the blade shaft whatever way is needed to ensure the blade is in the
middle.
6. After mounting the Blade (DD), it should align in the middle of the core cutting cradle front-to-
back. If adjustments are required, the core cradle can be loosened and lined up with the blade to
ensure straight cuts.
NOTICE
Note that Blade Shaft Cap screw (BB) has RIGHT
HAND THREADS. Installation of the wrong cap screw
could damage the blade shaft!
WARNING!
•Pothier “Wet” diamond blades MUST be used
with water!
•If cutting without water, use only diamond blades
that are intended to be used dry (without water).
•DO NOT use Abrasive Blades WITH water!
•Always use respiratory protection when dry
sawing!
OPERATION
Start / STOP of Machine:
•Start the electric motor by turning the Power Switch (RR)
To the “ON” position.
•Open the Water Valve (T) fully, and check the water flow
before cutting.
•Cut the material using one of the Cutting Methods described
In the above section.
Stopping the Machine:
Stop machine by turning Power Switch (RR)
WARNING!
Keep hands clear of rotating blade during operation!
READ ALL SAFETY WARNINGS before operating
This machine!
WARNING!
ALWAYS set POWER Switch (RR) to OFF position
BEFORE connecting to power source! Electric motor
Will run IF Power Switch (RR) is in ON position.
WARNING!
STOP Machine, and Wait for all blade movement to stop
Before removing material from machine!
ITEM
QTY
PART NO
DESCRIPTION
1
1
PS00100
TURNBUCKLE
2
1
PS00101
SHEAVE 4.25 In O.D. DOUBLE PULLEY
5
2
PS00108
SHOULDER BOLT, 3/4” LONG SHOULDER LENGTH
6
2
PS00109
SHOULDER BOLT, 1” LONG SHOULDER LENGTH
7
4
PS00111
CART WHEEL ASSEMBLY c/w 3/8” JAMB NUT
9
1
PS00113-1
Electric MOTOR: 3 HP 3450, 208-230/1/60
9
1
PS00113-2
Electric MOTOR: 3 HP 3450, 230-460/3/60
9
1
PS00113-3
Electric MOTOR: 5 HP 3450, 208-230/1/60
9
1
PS00113-4
Electric MOTOR: 5 HP 3450, 230-460/3/60
10
1
PS00116
CORE CUTTING CART
11
1
PS00117
BELT GUARD COVER
12
1
PS00118
BELT GUARD MOUNT
15
4
PS00122
BOLT –3/8” – 16 x 1-1/4” Long c/w Lock Washers and Nuts
16
4
PS00122-1
BOLT –3/8” – 16 x 3-1/4” Long c/w Lock Washers and Nuts
17
11
PS00123
BOLT –1/4” – 20 x 3/4” Long c/w Lock Washers and Nuts
18
5
BOLT –5/16” – 20 x 1” Long c/w Lock Washers and Nuts
20
1
PS00126
ARBOUR BLADE BOLT –½” –20 NF X 1” (BOLT ONLY)
25
1
PS00133
WRENCH
26
1
PS00134
BLADE RUBBER SPLASH GUARD –5”
27
1
PS00135
REAR RUBBER SPLASH GUARD
28
1
PS00135-1
STARTER SWITCH BOX, 3 HP 3450, 208-230/1/60
28
1
PS00135-2
STARTER SWITCH BOX, 3 HP 3450, 230-460/3/60
28
1
PS00135-3
STARTER SWITCH BOX, 5 HP 3450, 208-230/1/60
28
1
PS00135-4
STARTER SWITCH BOX, 5 HP 3450, 230-460/3/60
29
1
073106
STAINLESS STEEL CORE COLLECTION CRADLE –10”
30
1
PS00136E
OPTION –EXTRACTION PORT
31
1
PS00138
BLADE GUARD
32
1
PS00139
BLADE GUARD MOUNT
33
1
PS00140
WATER CONNECTION KIT WITH SHUT-OFF VALVE
ITEM
QTY
PART NO
DESCRIPTION
2
1
PS00101
SHEAVE 4.25 In O.D. DOUBLE PULLEY
3
1
PS00102
SHEAVE 3.05 In O.D. DOUBLE PULLEY
4
2
PS00103
FLANGE BEARING WITH SETSCREW
5
2
PS00108
SHOULDER BOLT, 3/4” LONG SHOULDER LENGTH
6
2
PS00109
SHOULDER BOLT, 1” LONG SHOULDER LENGTH
7
4
PS00111
CART WHEEL ASSEMBLY c/w 3/8” JAMB NUT
8
1
CART ASSEMBLY (COMPLETE)
10
1
PS00116
CORE CUTTING CART
13
1
PS00119
BELT GUARD MOUNT BRACKET
14
2
PS00121
1/2” JAMB NUT, N.F c/w 1/2” FLAT WASHER
17
11
PS00123
BOLT –1/4” – 20 x 3/4” Long c/w Lock Washers and Nuts
19
4
PS00125
BOLT –5/16” – 18 x 1-1/4” c/w NUT – NYLOC 5/16”
20
1
PS00126
ARBOUR BLADE BOLT –½” –20 NF X 1” (BOLT ONLY)
21
1
PS00128
STARTER MOUNTING PLATE
22
1
PS00129
BLADE SHAFT ASSEMBLY c/w INNER&OUTER FLANGE AND BOLT
23
2
PS00130
V-BELT
29
1
073106
STAINLESS STEEL CORE COLLECTION CRADLE –10”
31
1
PS00138
BLADE GUARD
32
1
PS00139
BLADE GUARD MOUNT
33
1
PS00140
WATER CONNECTION KIT WITH SHUT-OFF VALVE
34
1
3/8 X 6FT CLEAR VINYL HOSE
35
1
WATER SWIVEL, 3/8” HOSE BARB c/w CLAMP
36
1
WATER PUMP, G325C
ITEM
QTY
PART NO
DESCRIPTION
1
1
PS00100
TURNBUCKLE
20
1
PS00126
ARBOUR BLADE BOLT –½” –20 NF X 1” (BOLT ONLY)
21
1
PS00128
STARTER MOUNTING PLATE
24
2
PS00131
HEX SOCKET HEAD CAP SCREW BOLT
25
1
PS00133
WRENCH
27
1
PS00135
REAR RUBBER SPLASH GUARD
28
1
PS00135-1
STARTER SWITCH BOX, 3 HP 3450, 208-230/1/60
28
1
PS00135-2
STARTER SWITCH BOX, 3 HP 3450, 230-460/3/60
28
1
PS00135-3
STARTER SWITCH BOX, 5 HP 3450, 208-230/1/60
28
1
PS00135-4
STARTER SWITCH BOX, 5 HP 3450, 230-460/3/60
31
1
PS00138
BLADE GUARD
32
1
PS00139
BLADE GUARD MOUNT
SAFETY INSTRUCTIONS
WARNING!
Before starting up the machine make sure you
completely read these instructions. Be familiar with
operation of the machine before operation!
WARNING!
Use ONLY Reinforced Abrasive Blades or Diamond
Blades with this machine.
Use ONLY blades marked with a maximum operating
speed greater than the blade shaft speed.
DO NOT use carbide tipped, wood cutting, or circular
saw blades with this machine.
Conventional “Wet” diamond blades MUST be used
with water.
DO NOT use conventional “Wet” diamond blades
without water. Using conventional “wet” diamond
blades without water can result in injury or death of
the operator or persons in the work area!
Before performing any maintenance, ALWAYS locate
the machine on a level surface with the engine / motor
OFF and the start switch in the OFF position, and the
power source disconnected.
The working area must be completely
clear, well lit and all safety hazards
removed.
Any persons not involved in the work,
should leave the area.
WARNING!
Always make sure the saw is connected to a properly
grounded electrical outlet. Failure to comply with this
warning could result in serious bodily injury or death!
Any person not involved in the work should
leave the area.
The operator must
wear protective
clothing appropriate
to the work he is
doing.
MANDATORY
INDICATION
INFORMATION
INSTRUCTION
WARNING
PROHIBITION
Before leaving our factory, every machine is
thoroughly tested.
Follow our instructions strictly and your machine will
you long service in normal operating conditions.
SAFETY INSTRUCTIONS
WARNING!
HEARING HAZARD!
DURING NORMAL USE OF THIS MACHINE,
OPERATOR MAY BE EXPOSED TO A NOISE
LEVEL EQUAL OR SUPERIOR TO 85 dB (A)
DUST WARNING!
Cutting, especially when DRY cutting, generates dust
that comes from the material being cut, which
frequently contains silica. Silica is a basic component
of sand, quartz, brick clay, granite and numerous other
minerals and rocks. Exposure to excessive amount of
such dust can cause:
•Respiratory diseases (affecting your ability to
breath), including chronic bronchitis, silicosis,
and pulmonary fibrosis from exposure to silica.
These diseases may be fatal.
•Skin irritation and rash; and
•Cancer according to NTP* and IARC*
* National Toxicology Program, International Agency for
Research on Cancer
Take precautionary steps.
•Avoid inhalationof and skin contact with dust,
mist, and fumes.
•Wet cut when feasible, to minimize dust.
Wear and ensure that all bystanders wear appropriate
respiratory protection such as dust masks designed to
filter out microscopic particles. (See OSHA 29 CFR Part
1910.1200)
WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO
DO
read this entire operator’s manual before operating this machine. Understand all warnings, instructions, and controls.
DO
keep all guards in place in good condition.
DO
wear safety approved hearing, eye, head and respiratory protection.
DO
read and understand all warnings and instructions on the machine.
DO
read and understand the symbol definitions contained in this manual
DO
keep all parts of your body away from the blade and all other moving parts.
DO
know how to stop the machine quickly in case of emergency.
DO
shut off the engine and allow it to cool before refueling.
DO
inspect the blade, flanges, and shafts for damage before installing the blade.
DO
use only Pothier diamond blades manufactured for use on core cutting saws.
DO
use only blades marked with a maximum operating speed greater than the blade shaft speed. Verify speed by
checking blade shaft rpm and pulley diameters and blade flange diameters.
DO
verify saw drive configuration by checking blade shaft RPM, pulley diameters, and blade flange diameter.
DO
read all safety materials and instructions that accompany any blade used with this machine.
DO
inspect each blade carefully before using it. If there are any signs of damage or unusual wear, DO NOT USE THE
BLADE.
DO
mount the bladesolidly and firmly wrench tighten the arbor nut.
DO
make sure the blade and flanges are clean and free of dirt and debris before mounting the blade on the saw.
DO
use wet cutting diamond bladeswith a 1" (diameter arbor only). Never use damaged or worn blade flanges.
DO
use the correct blade for the type of work being done. Check with blade manufacturer if you do not know if blade is
correct.
DO
operate this machine only in well ventilated areas.
DO
instruct bystanders on where to stand while the machine is in operation.
DO
establish a training program for all operators of this machine.
DO
clear the work area of unnecessary people. Never allow anyone to stand in front of or behind the blade while the
engine is running.
DO
make sure the blade is not contacting anything before starting the engine.
DO
always tie down the machine when transporting.
DO
use caution and follow instructions when setting up or transporting the machine.
DO
have all service performed by competent service personnel.
DO
verify the blade arbor hole matches the machine spindle before mounting the blade.
DO
make sure the gas caps of the machine and the fuel can are properly tightened before starting the engine. Move
fuel can at least 10 feet from machine after fueling.
SAFETY FIRST!
WARNINGS
DO’s AND DO NOT’s
WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO
DO
clean the machine after each day’s use.
DO
remove adjusting keys and wrenches from tool before turning it on.
DO
keep the handles dry, clean and free of oil and dirt.
DO
carefully maintain and clean for better and safer performance. Follow instructions for changing accessories. Inspect
tool cords periodically and, if damaged, have repaired by authorized service facility.
DO
Use theproper blade flange sizefor each blade size. Never use damaged or worn blade flanges.
DO
use caution when handling fuel.
DO
only cut in a straight line.
DO
Make sure electric powered machines are plugged into a properly grounded circuit
DO
make sure power cords are the proper size and in good condition.
DO
follow all electrical codes in your area
DO
use correct voltage and proper extension cords. Never carry tool by cord or yank it to disconnect it from receptacle.
Keep cord away from heat, oil and sharp edges.
DO
disconnect tools from power source when not in use, before servicing and, when changing accessories.
DO
carefully maintain and clean for better and safer performance. Follow instructions for changing accessories.
DO
inspect tool cards periodically and, if damaged, have repaired by authorized service facility.
DO
Always give a copy of this manuals to the equipment user. For extra copies, call (604) 946-3811.
SAFETY FIRST!
WARNINGS
DO’s AND DO NOT’s
WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO NOT
DO NOT
operate this machine unless you have read and understood this operator’s manual.
DO NOT
operate this machine without the blade guard, or other protective guards in place.
DO NOT
leave this machine unattended while the engine is running.
DO NOT
work on this machine while the engine is running.
DO NOT
operate this machine when you are tired or fatigued.
DO NOT
use a wet blade without adequate water supply to the blade.
DO NOT
exceed maximum blade speed shown for each blade size. Excessive speed could result in blade breakage.
DO NOT
operate the machine if you are uncertain of how to run the machine.
DO NOT
use damaged equipment or blades.
DO NOT
touch or try to stop a moving blade with your hand
DO NOT
cock, jam, wedge or twist the blade in a cut.
DO NOT
transport a cutting machine with the blade mounted on the machine.
DO NOT
use a blade that has been dropped or damaged.
DO NOT
use carbide tipped blades.
DO NOT
lay power cords in or near water.
DO NOT
replace the motor with any motor that does not have a special grounding connection.
DO NOT
use segmented diamond blades without water unless specifically designed for dry cutting.
DO NOT
touch a dry cutting diamond blade immediately after use. These blades require several minutes to cool after
each cut.
DO NOT
Use damaged or worn blade flanges.
DO NOT
allow other persons to be near the machine when starting, refueling, or when the machine is in operation.
DO NOT
operate this machine in an enclosed area unless it is properly vented.
DO NOT
operate this machine in the vicinity of anything that is flammable.Sparks could cause a fire or an explosion.
DO NOT
allow blade exposure from the guard to be more than 80 degrees.
DO NOT
operate this machine with the belt guard or blade guard removed.
DO NOT
operate this machine unless youare specifically trained to do so.
DO NOT
use a blade that has been over heated (Core has a bluish color).
DO NOT
jam material into the blade.
DO NOT
grind on the side of the blade.
DO NOT
start cutting with a saw until you have a clear work area and secure footing.
DO NOT
operate this machine while under the influence of drugs or alcohol.
SAFETY FIRST!
WARNINGS
DO’s AND DO NOT’s
City:
Prov/State:
Postal/Zip Code:
Country:
Your Name:
Title:
Type of Business:
Pothier Enterprises Ltd. New Equipment Warranty
Except as noted below, Pothier Enterprises Ltd. warrants that its new equipment will be free from manufacturing
defects for a period of 1 year from the date of purchase by the original consumer purchaser.
The above warranty is subject to the following exceptions:
1. To the extent the following components are part of any of the new equipment, Pothier Enterprises’ warranty on the component parts is
limited to the manufacturer’s warranty period as set out below:
2. Pothier Enterprises Ltd.’s obligation under this warranty is expressly limited to the replacement or repair at Pothier Enterprises Ltd. in
Surrey, BC or at a service facility designated by Pothier Enterprises Ltd., of such part or parts as inspection shall disclose to have been
defective. This warranty does not cover labour or maintenance items such as belts, filters, bearings and wheels. Purchaser is
responsible for paying shipping costs to and from the location where the equipment is to be repaired or replaced. Motors and engines
are to be serviced by the nearest authorized service centre, as designated by the manufacturer of the engine/motor. Under no
circumstances will Pothier Enterprises Ltd. be responsible for incidental or consequential damages.
3. Pothier Enterprises Ltd.’s warranty does not apply to defects caused by damage, abuse, modifications, low voltage, acts of God,
unreasonable use, faulty repairs made by others or defects caused by failure to provide reasonable maintenance. All warranties are
void if the equipment or any of its components are altered or modified by the purchasers, or if the product is used in a manner or with a
blade not recommended by the manufacturer.
4. The foregoing express warranties are in lieu of all other warranties. POTHIER ENTERPRISES LTD. EXPRESSLY DISCLAIMS ALL
OTHER WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTIBILITY AND FITNESS
FOR A PARTICULAR PURPOSE.
FILL OUT CARD BELOW, CUT ON THE LINE, AND MAIL WITH COPY OF PROOF OF PURCHASE
Warranty –Registration Card
Electric Motors
Water Pumps
Manufacturer .............. Warranty Period
Manufacturer ............... Warranty Period
Baldor ......................................... 1 Year
Beckett .......................................1 Year
Leeson........................................ 1 Year
Description:
Model:
Serial Number:
Horsepower:
Motor Serial Number:
Purchased From (Company):
Prov/State:
Date Purchased:
Address:
Brand of Motor:
Motor Model No:
Street:
Purchasing Co:
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