Poulan Pro PZ4822 User manual

Please read the operator’s manual carefully and make sure
you understand the instructions before using the machine. English
Parts manual
PZ4822

1
CONTENTS
MAINFRAME............................................ 2-3
ENGINEASSEMBLY ................................ 4
CASTERASSEMBLY ............................... 5
CONSOLEASSEMBLY............................ 6
48” DECKASSEMBLY ............................. 7
EZT........................................................... 8
MOTION CONTROL ................................ 9
DECK LIFT............................................... 10
DECALS................................................... 11
ACCESSORIES....................................... 12
WIRINGSCHEMATIC............................... 13
PARTS DESCRIPTION............................ 14-18

2
MAIN FRAME
NOTSHOWN:
539 10 75-23 SEAT SWITCH
539 10 76-16 BATTERYCABLE, POSITIVE
539 11 00-68 BATTERY CABLE, NEGATIVE
539 11 03-09 WIRE HARNESS
539 11 01-77
539 11 01-12
539 11 01-13 REF 539 11 02-56
539 11 01-70
539 11 01-99
539 10 74-75
539 11 01-98
539 99 07-17 (x11)
539 92 37-87 (x4)
539 11 02-94 (x2)
539 10 11-51 (x2)
539 10 74-75 (x33)
539 11 06-73 (x8)
539 11 03-10
539 11 08-60 (x2)
539 10 26-78 (x3)
539 10 10-80 (x3)
539 97 69-52 (x10)
539 10 10-80 (x3)
539 10 26-78 (x3)
539 10 74-75 (x25)
539 11 03-03 (x2)
539 99 07-17 (x11)
539 10 95-52 (x4)
539 97 69-52 (x10)
539 99 03-69 (x4)
539 10 52-45
539 11 04-32
539 10 61-88
539 11 08-63 (x2)
539 97 68-56 (x2)
539 10 44-11 (x4)

3
MAIN FRAME
539 10 24-36
539 10 76-32 (x2)
539 99 03-62 (x8)
539 97 69-34 (x2)
539 10 76-28
539 11 00-70 (x2)
539 10 74-75 (x33)
539 97 69-37 (x2)
539 11 03-12 (x2)
539 99 07-17 (x11)
539 97 69-78 (x4)
539 97 69-41 (x2)
539 99 05-17 (x3)
539 11 03-01 (x2)
539 11 03-00 (x2)
539 99 05-85
539 11 00-30 (x2)
539 10 76-29 (x2)
539 10 27-59 (x3)
539 11 06-73 (x6)
539 10 74-75 (x33)
539 10 74-75 (x33)
539 11 04-33
539 11 01-68
539 10 71-16
539 99 03-62 (x8)
539 10 17-14
539 10 13-32
539 99 05-46 (x3)
539 10 12-31
539 99 06-55
539 11 03-11
539 11 04-11
539 99 05-46 (x3)
539 99 05-17 (x3)
539 11 02-19
539 10 13-31
539 99 05-50
539 10 19-77
539 97 69-38
539 99 07-17 (x11)
539 11 01-71
539 10 74-75 (x33)

4
BRIGGS & STRATTON
ENGINE ASSEMBLY (22 HP)
539 92 33-88
539 11 04-17
539 99 02-47
539 91 22-22
539 11 04-25 (5”)
539 10 74-76 (x3)
539 91 22-22
539 11 04-23
539 11 00-93
539 11 00-64
539 10 81-20
NOTSHOWN:
539 10 98-43 MUFFLER
539 10 98-44 MANIFOLD
53910 99-80 MUFFLERCLAMP
53997 04-98 NEOPRENE1/4
539 99 03-90 WASHER, 7/16

5
CASTER ASSEMBLY
539 11 01-75
539 10 13-31
539 10 19-07
539 10 55-43
539 11 01-82
Assembly
539 10 69-95
539 91 22-34
539 11 01-83

6
CONSOLE ASSEMBLY
539 99 07-17 (x3)
539 99 06-92 (x6)
539 10 28-45
539 10 25-02
539 99 06-92
539 97 69-77 (x2)
539 11 27-34
539 11 00-74
539 11 01-96
539 99 04-11 (x5)
539 10 54-08 (x3)
539 10 75-41
539 11 24-39
539 11 01-13
539 11 01-73
539 10 75-44

7
48” DECK ASSEMBLY
539 11 04-62
539 10 76-04
539 10 76-26
539 10 76-31 (x4)
539 11 01-14 (x2)
539 99 06-92 (x3)
539 10 76-20
539 10 26-12
539 10 32-57
539 99 06-92 (x3)
539 99 07-30 539 99 05-82
539 99 05-50
539 99 06-92 (x3)
539 10 13-31
539 10 32-57
539 10 12-31
539 10 97-80
539 10 19-77
539 10 92-43
539 10 78-03
539 99 07-17 (x5)
539 10 88-83
539 99 01-96
539 99 07-17 (x5)
539 10 86-68
539 99 03-65 (x2)
539 99 02-08
539 99 01-22
539 10 76-08 (x4)
539 10 76-10 (x4)
539 97 69-79 (x6)
539 11 01-97
539 11 27-32
539 10 76-13
539 10 76-12
539 99 03-65 (x2)
539 99 07-17 (x5)
539 91 30-10
539 97 69-79 (x6)
539 10 76-30 (x12)
539 10 76-27
539 10 76-09
539 10 76-14
539 99 07-99 (x3)
539 10 75-90 (x3)
539 10 75-21 (x3)
539 10 75-18 (x3)
539 10 75-20 (x6)
539 10 75-15 (x3)
539 10 75-19 (x3)
539 10 75-22 (x3)
539 10 32-95
539 10 15-72
539 10 76-17
539 10 22-43

8
EZT
539 11 00-16
539 11 02-70
539 97 69-88 (x2)
539 99 07-17 (x10)
539 11 02-73
539 10 25-90 (x2)
539 99 02-23 (x2)
539 11 02-74 (x2)
539 11 03-03 (x2)
539 11 02-73
539 10 11-73 (x8)
539 11 22-16 (X2)
539 11 04-22
539 11 04-21
539 11 02-71
539 99 07-17 (x10)
539 99 06-92 (x16)
539 10 17-21 (x4)
539 99 06-92 (x16)
539 10 15-20 (x4)
539 91 22-34 (x2)
539 11 01-80 (x2)
Assembly
539 11 01-81 (x2)

9
MOTION CONTROL
539 10 50-69 (x2)
539 97 69-78 (x2)
539 11 02-33
539 91 61-59
539 99 07-17 (x2)
539 11 03-37 (x2)
539 11 02-57 (x2)
539 11 04-78 539 99 06-43 (x4)
539 11 02-82
539 11 01-46 (x10)
539 11 02-36
539 97 69-35
539 11 01-45 (x2)
539 99 11-12 (x2)
539 11 00-21 (x2)
539 11 04-30 (x2)
539 11 02-68
539 11 03-40 (x2)
539 99 10-34 (x2)
539 99 07-17 (x2)
539 11 04-77
539 11 06-75
539 97 69-88 (x2)
539 10 87-93 (x2)
539 10 81-20 (x2)
539 10 28-28 (x2)
539 10 28-27 (x2)
539 10 35-47 (x2)
539 11 02-69
539 11 03-42 (x2)
539 99 06-92 (x2)
539 99 05-85
539 97 69-37
539 11 01-42
539 10 84-60 (x2)

10
DECK LIFT
539 11 02-88
539 97 74-65 (x4)
539 11 02-87
539 10 14-74 (x2)
539 11 02-66
539 91 64-59 (x10)
539 11 02-95
539 11 02-92
539 10 67-91
539 99 05-46
539 10 00-32 (x2)
539 10 19-49
539 11 03-08
539 11 02-00
539 11 01-60
539 11 03-06 (x4)
539 99 01-55 (x4)
539 91 64-59 (x10)
539 97 77-03 (x4)
539 11 02-05
539 11 00-71
539 99 06-92 (x2)
539 11 02-93 (x2)
539 11 01-61

11
DECALS
539 10 18-81
539 91 30-10
539 10 57-44
539 10 57-45
539 10 83-86 539 10 98-98 (x2)
539 10 99-08
539 11 04-76
539 10 98-98 (x2)
539 11 01-78
539 11 05-22
UNDER SEAT
539 11 02-25
539 11 02-23 (Left)
539 11 02-24 (Right)
539 10 98-97
UNDER SEAT
539 10 81-79
539 11 32-13
539 10 83-85

12
ACCESSORIES
PART NO. QTY. DESCRIPTION
539 11 04-69...... 1 ........... KIT,ARMREST

13
WIRING SCHEMATIC

14
Parts Descriptions
5391000-32 BUSHING,NYLONFLANGED
5391010-80 SWITCHN.C.
5391011-51 RETAININGRING
5391011-73 NUTS,LUG
5391012-31 IDLERSPINDLE
5391013-31 NUT,1/2C,NYLOC
5391013-32 HCS, 1/2-13 X2 3/4, GR5
5391014-74 ZERK
5391015-20 HCS, 5/16-18X 3 1/4,GR5
5391015-72 HCS, 1/2C X3
5391017-14 SOLENOID
5391017-21 HCS, 5/16-18X 2 3/4,GR5
5391018-81 DECAL, PROP 65
5391019-07 HCS 1/2-13 X5 1/2
5391019-49 E-RING,1/2”
5391019-77 TRACTIONSPRING
5391022-43 WASHER, SUPPORT
5391024-36 BATTERY12V
5391025-02 TANK-STUD FUEL
5391025-90 BALL END, R.H.
5391026-12 HCS, 3/8C X 2 3/4
5391026-78 PLATE,SWITCH,THREADFORM
5391027-59 INSULATOR
5391028-27 SPACER, PULLEY
53910 28-28 BOLT,5/16X 5/8, SHOULDER
5391028-45 SPRING-FUELTANK
5391032-57 IDLERPULLEY
5391032-95 IDLERBUSHING
5391035-47 WASHER, 1/4
5391044-11 KNOBW/STUD
5391050-69 E-RING,5/8
5391052-45 GROMMET,RUBBER
5391054-08 WASHER#10FLATZd
5391055-43 SPACER
5391057-44 DECAL, EURO DANGER BELT
5391057-45 DECAL, EURO BATTERYWARNING
5391061-88 FUEL CAP
53910 67-91 HCS 3/8-16 X1,GR8
5391069-95 TIRE
5391071-16 GROMMET
5391074-75 BOLT, 5/16-18X3/4,THREADFORMING
5391074-76 BOLT,3/8-16X1,THREADFORMING
5391075-15 CUTTER HOUSINGASM, INCLUDES: BALLBEARINGS,
MANDRELASM, SHAFTASSM W/LOWER BEARING
5391075-18 STRIPPER,ROUND,UNIVERSAL
5391075-19 BLADE,HIGH LIFT
5391075-20 WASHER-SPACER
5391075-21 PULLEY

15
Parts Descriptions
5391075-22 BOLT, 7/16,ASSY BLADE
5391075-23 SEATSWITCH
5391075-41 IGNITIONSWITCH
5391075-44 KEY
5391075-90 NUT, 9/16,TOPCENTERLOCK
5391076-04 DISCHARGECHUTE
5391076-08 BOLT,SHOULDER
5391076-09 SPRING,TORSION
5391076-10 WHEEL, GAUGE
53910 76-12 ROLLER, NOSE, 48”
53910 76-13 ROD, ROLLER,NOSE,NARROW
5391076-14 BAFFLE, VORTEX, MOWER
5391076-16 BATTERYCABLE,POSITIVE(NOTSHOWN)
5391076-17 BUSHING, PIVOT,TENSIONRELIEF
5391076-20 PULLEY,IDLER
5391076-26 PUSHNUT
5391076-27 CAP-SLEEVE
5391076-28 BATTERYHOLDDOWN
5391076-29 PUSH NUT,NYLON
5391076-30 SCREW, WASHER HEAD
5391076-31 SCREW,1/4-20X5/8,THDROLL
53910 76-32 BOLT, 1/4 X 7 1/2
5391078-03 TENSIONRELIEFLINKAGE
5391081-20 NUT,1/4C,THINNYLOC
5391081-79 DECAL,START
5391083-85 DECAL, DO NOTTOW
5391083-86 DECAL,EXITINGMOWER
53910 84-60 BOLT,5/16-18 X 11/4,THREADFORM
5391086-68 TENSIONRELIEF LEVER
5391087-93 DAMPENER
53910-88-83 SWIVEL
5391092-43 DECK BELT
5391095-52 LOCKWASHER, 3/16
5391095-82 SUPPORTPLATE
5391097-80 DECK IDLERARMWLDMT.
5391098-43 MUFFLER
5391098-44 MANIFOLD
5391098-97 DECAL, SERVICE
5391098-98 DECAL,MOTIONCONTROL
5391099-08 DECAL, SAFETY WARNING
5391099-80 MUFFLER CLAMP
5391100-16 SUB FRAME
5391100-21 POST,NEUTRALRETURN
5391100-25 BOLT,3/8-16X1 1/2,THREADFORMING
5391100-30 BRACKET,DECK HANGER
5391100-64 CLUTCHWASHER
5391100-68 BATTERYCABLE,NEGATIVE (NOTSHOWN)
5391100-70 SPRING,NEUTRALRETURN

16
Parts Descriptions
5391100-71 TORSIONSPRING,DECKLIFT
5391100-74 HOURMETER
5391100-93 PLUG,EZ OILDRAIN
5391101-12 TANK,FUEL
5391101-13 FENDER,CONSOLE
5391101-14 BELTSHIELD
5391101-42 SHAFT, MOTION, BRAKEASS’Y
5391101-45 MOTIONCASTING
5391101-46 MOTIONBUSHING
5391101-60 SPRING,DECKROD,RIGHT
5391101-61 SPRING, DECK ROD,LEFT
5391101-68 REARSEATSUPPORT
5391101-70 FOOTREST
5391101-71 TANKSUPPORT
5391101-73 CONSOLEPLATE
5391101-75 CASTER
5391101-77 SEAT
5391101-78 DECAL,CONTROLS
5391101-80 TIREASM, 18 X 9.50 - 8
5391101-81 RIM
5391101-82 TIRE,COMPLETE
5391101-83 RIM
5391101-96 SWITCH
5391101-97 DECK W/ DECALS
5391101-98 FRAME,CHASSIS
53911 01-99 SEATSUPPORTW/DECALS
5391102-00 DECKHEIGHTADJUSTOR
5391102-05 DECKLIFTER
5391102-19 IDLERARM, PUMP
5391102-23 DECAL,POULANPRO,LH
5391102-24 DECAL,POULANPRO,RH
5391102-25 DECAL,POULANPRO,NOSE
5391102-33 MOTIONARM,LEFT
5391102-36 MOTIONARM,RIGHT
5391102-56 SEATPLATE
5391102-57 CONTROLLEVER,PAINTED
5391102-66 FOOTLEVER
5391102-68 BRAKEROD,RIGHT
53911 02-69 BRAKEROD, LEFT
5391102-70 BYPASS LINKAGE, LEFT
5391102-71 BYPASSLINKAGE, RIGHT
5391102-73 MOTIONROD(COMPLETE)
5391102-74 MOTIONROD
5391102-82 UPPER BRAKE LEVER

17
Parts Descriptions
5391102-87 STEERINGCASTER,RIGHT
5391102-88 STEERINGCASTER,LEFT
5391102-92 FOOTPEDAL
5391102-93 DECKLIFTCONNECTOR
5391102-94 WAVE WASHER
5391102-95 SPRING,PEDAL,LIFT
5391103-00 SPRING,SEAT
5391103-01 CAP,SPRINGCOVER
5391103-03 BOLT, 5/16,SHOULDER
5391103-06 DECKROD
5391103-08 FOOTPAD, NON-SLIP
5391103-09 WIRINGHARNESS(NOT SHOWN)
5391103-10 NON-SLIPMATTING
5391103-11 PULLEY, IDLER
5391103-12 MOTIONLIMITER
5391103-37 CUSHION,CONTROLLEVER
5391103-38 CONTROLLEVER
5391103-40 NUT5/8-11NYLOC
53911 03-42 SPRING,RODBRAKE
5391104-11 BELT, HYDRO
5391104-17 CLUTCH
5391104-21 EZT,RIGHT
5391104-22 EZT,LEFT
5391104-23 PULLEY,ENGINE,BRIGGS
53911 04-25 FUELLINE, 5”
5391104-30 BUSHING,ELASTOMER
539 11 04-32 ELBOW, TANK
5391104-33 GROMMET,FUELLINE
5391104-62 ROD,HINGE
5391104-69 KIT,ARMREST
5391104-76 DECAL,CUTTINGHEIGHT
5391104-77 SPRING, BRAKE LEVER
5391104-78 GRIP, PARK BRAKE
5391105-22 DECAL,CUSTOMERRESPONSIBILITY
5391106-73 SCREW, 10-12 X 3/4, WASHER HEAD
5391106-74 SCREW#10-12x3/4 HEX WASHDZD
5391106-75 SPRINGBRACKET
5391108-60 BRACKET
5391108-63 MOUNTINGBLOCK,CABLE TIE
5391122-16 WHEEL ASM
5391124-39 CHOKECABLE
5391127-32 DECAL,BELTROUTING
5391127-34 THROTTLECABLE
5391132-13 DECAL,WARNING

18
Parts Descriptions
5399122-22 CLAMP, HOSE
5399122-34 VALVE STEM
5399130-10 DECAL, CPSC
5399161-59 SPRING
5399164-59 RETAINER,RING
5399233-88 HCS, 7/16-20 X3
5399237-87 MACHINE BUSHING,7/8
5399704-98 NEOPRENE 1/4
5399768-56 WIRETIE
5399769-34 HCS, 5/16-18 X3/4
53997 69-35 HCS 5/16-18X1 1/2, GR5
5399769-37 HCS 5/16-18 X 2GR5
5399769-38 HCS, 5/16-18 X2 1/4,
5399769-41 HCS, 3/8-16X 1 1/4,
5399769-52 SCREW, 10-24 X 5/8, SPEC.
5399769-77 NUT,#10-24,HEXNYLONRING
5399769-78 NUT,1/4C,NYLOC
5399769-79 NUT,3/8C,NYLOC
5399769-88 PIN, HAIR
5399774-65 YOKE, 3/8F
5399777-03 PIN, CLEVIS
5399901-22 WASHER, 3/8, SAE
53999 01-55 NUT,3/8F
5399901-96 NUT5/16-18HEXZD
5399902-08 RHSNB, 5/16C X1
5399902-23 NUT, 5/16F
5399902-47 LOCKWASHER, 7/16
5399903-62 SCREW, 1/4C X 5/8, SELF TAPPING
5399903-65 COTTERPIN
5399903-69 SCREW,5/16X1,TAPTITE
5399903-90 WASHER, 3/8
5399904-11 HCS,#10-24X 1/2
5399905-17 WASHER, 3/8
5399905-46 NUT, 3/8C, CENTERLOCK
5399905-50 WASHER, 1/2
539 99 05-82 HCS, 3/8C X1, SERRATED HEAD
5399905-85 NUT, 5/16-18 WHIZLK
53999 06-43 HCS 1/4-20 X7/8,GR5
5399906-55 HCS, 3/8-16 X1 1/2, GR5
5399906-92 WASHER, 5/16
5399907-17 NUT,5/16C,NYLOC
5399907-30 HCS, 3/8C, 1 3/4
53999 07-99 RHSNB, 5/16-18X5/8, GR5
5399910-34 SCREW, 10-24 X 5/8, WASHER
53999 11-12 NUT,1/4-20, JAM

110193Rir 11/16/05