Power Electronics V5 Series Parts list manual

V5
Getting Started Manual
DIGITAL SOFTSTARTER

V 5
DIGITAL SOFT STARTER
Operation Instructions V5IM01BI Rev.B
Edition: 09/06
POWER ELECTRONICS ESPAÑA, S.L.
C/. Leonardo da Vinci, 24-26
46980 · Parque Tecnológico
PATERNA · VALENCIA
Tel. [phone] · Fax. [phone]
Customer Service: 902 40 20 70
www.power-electronics.com
[email protected]

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CONSIGMENT
RECEPTION
•V5 soft-starters are carefully tested and properly packed before leaving the factory.
•In the event of transport damage, please ensure that you notify the transport agency and POWER
ELECTRONICS ([phone]) or your nearest agent, within 24hrs from receipt of the goods.
UNPACKING
Check the V5 packing for the following contents:
•V5 soft starter. Make sure soft starter model and serial number matches the markings on the box,
delivery note and is the correct unit ordered.
•V5 Technical Manual.
SECURITY
•It is installer’s responsibility to ensure the configuration and installation of the V5 meets the
requirements of any site specific, local and national electrical regulations.
•The V5 operates from a HIGH VOLTAGE, HIGH ENERGY ELECTRICAL SUPPLY. Always isolate
before servicing.
•Service only by qualified personnel. In case of any service or installation questions please contact
Power Electronics Technical Department or your local distributor.
•Always wear safety glasses when operating with the door opened.
•The V5 contains static sensitive printed circuit boards. Use static safe procedures when handling
these boards.
•During acceleration and deceleration mode, it is recommended to unplug a capacitor battery.
•The SCR’s used at the power circuite are electronic switches therefore it is recommended to use
the configurations as shown on Fig. 2.1 or Fig. 2.2 of this manual.

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REVISIONS
Date Revision Description
January 2005 A Original version
September 2006 B Installation regulation. New Frame 5

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INDEX
CONSIGMENT……….......................................................................................................................................... 3
1. MOUNTING AND WIRING…........................................................................................................................... 6
1.1 Environmental. 6
1.2 IEC Protection. 6
1.3 Mounting. 6
1.4 Power Loss dissipation. 6
1.5 Wiring configuration. 6
1.6 Checks before commissioning the V5 Soft Starter. 8
2. ELECTRICAL SPECIFICATIONS................................................................................................................... 10
3. DIMENSIONS.................................................................................................................................................. 12
4. STANDARD POWER RATINGS..................................................................................................................... 13
5. CONFORMITY DECLARATION (EMV)…………………………………………………………............................ 14
6. DISPLAY UNIT AND KEYPAD OPERATION.....................................………................................................ 15
6.1 The LCD Display. 15
6.2 The Control Keys. 15
6.3 The Start and Stop-Reset/Slow speed buttons. 16
7. CONTROL INPUTS AND OUTPUTS............................................................................................................. 17
7.1 Control Terminals. 17
7.2 Terminal descriptions. 18
8. FAULT MESSAGES. DESCRIPTIONS AND ACTIONS................................................................................ 19
9. STATUS INDICATIONS................................................................................................................................. 23
10. GENERAL INFORMATION SCREENS………............................................................................................. 25
11. COMMISSIONING SCREENS................................................................................................................. 27
G1. Menu Options
G2. Nameplate
G3. Protections
G4. Acceleration
G5. Deceleration
G6. Inputs
G7. Outputs
G8. Dual Setting
G9. Comparators
G10. Fault Screen
G11. Statistic Info
G12. Slow speed
G13. DC Brake
G14. Serial communication
G15. Automatic reset
G16. Pump control 1
12. V5 CHARACTERISTICS CONFIGURATIONS.........………………............................................................... 30
12.1 Adjustments. 30
12.2 Recommended power installation. 30
12.3 Operation mode. 30
13. COMMISSIONING CONFIGURATION RECORD.......................................................................................... 32

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1. MOUNTING AND WIRING
1.1 ENVIRONMENTAL CONDITIONS
The maximum ambient/working temperature for the V5 is 45ºC. The V5 can be operated in a higher ambient
temperature of up to 50ºC by de-rating the soft starter by 2% for every degree over 45ºC.
1.2 IEC PROTECTION
The V5 soft starter ingress protection is IP20. This means that the soft starter is protected against finger contact with
hazardous or moving parts inside the enclosure, and protection of against ingress of foreign objects with a diameter
greater than 12mm.
1.3 MOUNTING
The V5 soft starter is designed for vertical mounting. Input bus bars are located in the top and motor bus bars must
be connected at the bottom, except for models V50009 to V50090 where both, input and output must be connected at
the bottom.
To improve heat dissipation, it is recommended to mount the soft starter on a metal gear plate.
When installed within a cabinet, proper ventilation is to be provided. A minimum of 40mm side clearance and 150mm
top and bottom distance is to be kept between soft starters and or side of the enclosure.
Do not install V5 above any heat source, unless heat airflow is forced out of the cabinet.
Figure 1. Vertical mounting.
1.4 POWER LOSS DISSIPATION
The V5 has a power loss of 3 watts per amp. For example this means that a V50210 has a power loss of 630 watts at
full load.
1. 5 WIRING CONFIGURATION
Most electrical wiring regulations require a mains isolator on solid state equipment. The V5 falls in to this category.
This is to ensure there is an air break in the circuit as semiconductors cannot be relied upon to be safe isolation.
There are many choices, the most common are thermal magnetic protection with a trip coil in conjunction with a
contactor.
Magnetic protection is required to protect the V5 from damage due in the event of a short circuit within the V5 or on
the output cabling or motor. When faster protection is desired, semiconductor fuses are recommended. The fuses
should be mounted as close to the V5 as possible. Power factor correction capacitors must not be connected after
the fuses or on the output of the V5.

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The V5 protects the motor with electronic overload sensing, so an external overload relay is not necessary. If multiple
motors are connected, separate overloads are required for each motor.
An isolator can be fitted after the V5 but is recommended for off load use only. Whilst a motor isolator is not
necessary for the operation of the V5, site standards or electrical wiring regulations may require this to be installed.
If a contactor is to be fitted, one of the V5 output relays can be used to energise this on receiving an external start
signal. (G7.1 Relay 1 = 11 Instantaneous).
Note: It is absolutely necessary that the installer guaranties the correct observance of the law and the regulations that
are in force in those countries or areas where this device is going to be installed.
•Standard configuration.
Figure 2.1 Recommended power wiring.
NOTE: RELAY 3 (Terminals 7 and 8) set to mode GENERAL FAULT G7.3= 09
•Configuration with supply contactor
Figure 2.2 Supply contactor (CL) configuration.
NOTE: RELAY 1 (Terminals 1 and 2) set as INSTANTANEOUS G7.1= 14

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•By-pass configuration
Figure 2.3 By-pass configuration.
NOTE: RELAY 2 (Terminals 4 and 5) set as BY-PASS / REACT G7.2= 15
By-pass contactor can be AC1 category.
•Configuration for compensation capacitors.
Figure 2.4 Relay configuration.
NOTE: RELAY 2 (Terminals 4 and 5) set as BY-PASS / REACT G7.2= 15.
To avoid damages do not connect capacitors at the output of the V5
This circuitry is only valid if compensation capacitors are operating for the motor connected to the V5.
CONTROL WIRING
The following control wiring diagram corresponds to the standard configuration for external Start/Stop pushbuttons.
NOTE: Wiring distance. Control wiring should not be run in parallel with power input or output cables to the motor. There
should be a minimum distance of 300mm between power and control cables, and should be crossed at right
angles.
Inputs and outputs. All signals do need to be screened when running in parallel with power cables. El diagrama
de control que se muestra corresponde a la configuración estándar de pulsadores de paro y marcha.

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1. 6 CHECKS BEFORE COMMISSIONING THE V5 SOFTSTARTER
1. Check for foreign objects in the V5 cabinet – particularly that left there from installation.
2. Check that the control board supply (L - N, 230Vca +/-10%) is connected.
3. Check that the power supply is connected to the terminals L1, L2, L3 and the motor is connected to the terminals
U, V, W. Confirm that the supply is according to the V5 specifications. The motor current should not exceed the
V5 rating.
4. Check all control wiring, close V5 cabinet and ensure the installation is electrically safe and that it is safe to run
the motor.
5. It is recommended that all digital inputs are disconnected before applying voltage to the V5 for the first time to
prevent accidentally starting the motor. It is also recommended not to apply main voltage (3ph~) before
commissioning the soft starter.
6. Digitalinput status can be checked through screen G0: DIG INPUT= X 0 0 0 0 F.
X indicates this digital input is on, 0 indicates the digital input is off.
K indicates PTC input is not active.
F indicates PTC input is active.
As default, the digital inputs are disabled G6.1 OPER MODE=1 (LOCAL). This means that the V5 start and stop
can only be controlled via the display unit pushbuttons.
7. The default configuration for the digital outputs is as follows:
Relay 1: Instantaneous (Switch ON = V5 accelerates and Switch OFF= Deceleration of the V5 is finished).
Relay 2: Bypass (Switch ON at end of ramp up and Switch OFF at start of ramp down).
Relay 3: Fault (Energized on fault conditions).
Relay configuration can be modified through Screen Group G7 - Outputs.
8. Ensure the stop circuit is open before configuring the V5 to work in 3-wire mode.
9. Set the motor (rated) nameplate and start/stop parameters, protection and user parameters.
10. Set jumpers as follows.
Figure 3. Set Jumpers.

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DETAIL A VOLTAGE SELECTION JUMPER
Description Select motor voltage.
Function Set input supply voltage.
Adjustment Position 1: 230V
Position 2: 400V
Position 3: 500V
Position 4: 690V
NOTE: 230V/400V/500V soft starter use control board with reference E001.
690V soft starter use control board with reference E002.
DETAIL B ANALOGUE INPUT FORMAT SELECTION JUMPER
Description Select Analogue input formats.
Default value AI1= (0-10V)
AI2= (0-20mA)
Function Set Analogue input operating formats.
Adjustment Position A1: 0-20mA/ 4-20mA (Analogue input 1).
Position A2: 0-10V (Analogue input 1).
Position A3: 0-20mA/ 4-20mA (Analogue input 2).
Position A4: 0-10V (Analogue input 2).

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2. ELECTRICAL SPECIFICATIONS
INPUT
Input voltage. 230-500V(~3ph), -20%+10%, 690V
Supply frequency. 47÷ 62 Hz
Control Voltage. 230V +/-10%, other voltages on demand
OUTPUT
Output voltage. 0 - 100% Supply Voltage
Output frequency. 47 ÷ 62 Hz
Efficiency (at full load). > 99%
ENVIRONMENTAL CONDITIONS
Ambient temperature Minimum: -10ºC
Maximum: +50ºC
Altitude losses >1000m 1% each 100m, maximum 3000m
Protection degree IP20
PROTECTIONS Input phase loss
Input phase sequence
High/low input voltage
Starting current limit
Locked Rotor
Motor overload (thermal model)
Motor underload
Phase unbalance > 40%
Motor over temperature (PTC - normal status 150R - 2K7)
Shearpin current
Number of starts / hour
V5 PROTECTIONS Thyristor fault.
V5 over temperature
SETTING Torque surge (Power Electronics exclusive starting method)
Initial torque
Initial torque time
Acceleration time
Current limit: 1 to 5 In
Overload: 0.8 to 1.2 In, Overload slope: 0 to 10
Deceleration time/Freewheel stop
DC braking
Slow speed (1/7of fundamental frequency)
Dual setting
Number of starts allowed
Torque control
Water hammer surge control stop
For other settings refer to G1 to G16 sections of the present manual
INPUT SIGNALS 2 Analogue inputs 0-10V, 4-20mA
5 programmable digital inputs
1 PTC input
OUTPUT SIGNALS 1 Analogue output 4-20mA
3 output relays changeover (10A 250Vac non inductive)
SERIAL COMMUNICATIONS Physical level RS232/RS485. Options available
Modbus communication industrial protocol
Profibus and DeviceNet via interface

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INFORMATION DISPLAY Phase current
Supply voltage
Relays status
Digital inputs/PTC status
Analogue inputs value
Analogue output value
Overload status
Motor supply frequency
Motor power factor
Developed power, motor shaft torque
Fault history (5 most recent faults)
CONTROL SOURCES :
(Start/Stop-Reset) Local via keypad
Remote via digital inputs
Remote via Serial Communication.(Modbus RS232/RS485).
LED’S INDICATIONS LED 1 Green, voltage present on control board.
LED 2 Orange
Blinking: motor accelerating/decelerating
On: motor running
LED 3 Red on, fault present

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3. DIMENSIONS
FRAME REFERENCE H1 H2 H3 W1 W2 D Y1
NET
WEIGHT
(kg)
V50009.x 415 395 350 225 125 230 - 12,0
V50017.x 415 395 350 225 125 230 - 12,0
V50030.x 415 395 350 225 125 230 - 12,0
V50045.x 415 395 350 225 125 230 - 12,0
V50060.x 415 395 350 225 125 230 - 12,0
V50075.x 415 395 350 225 125 230 - 12,0
1
V50090.x 415 395 350 225 125 230 - 12,0
V50110.x 525 505 460 315 160 260 - 18,5
V50145.x 525 505 460 315 160 260 - 18,5
V50170.x 525 505 460 315 160 260 - 18,5
V50210.x 525 505 460 315 160 260 - 18,5
2
V50250.x 525 505 460 315 160 260 - 18,5
Figure 3.1 Frame 1 Figure 3.2 Frame 2
FRAME REFERENCE H1 H2 H3 W1 W2 D Y1
NET
WEIGHT
(kg)
V50275.x 791 771.5 710 580 350 310 - 47,8
V50330.x 791 771.5 710 580 350 310 - 47,8
V50370.x 791 771.5 710 580 350 310 - 47,8
3
V50460.x 791 771.5 710 580 350 310 - 47,8
V50580.x 926 910 840 640 480 330 - 80,0
V50650.x 926 910 840 640 480 330 - 80,0
V50800.x 926 910 840 640 480 330 - 80,0
4
V50900.x 926 910 840 640 480 330 - 80,0
Figure 3.3 Frame 3 Figure 3.4 Frame 4

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FRAME REFERENCE H1 H2 H3 W1 W2 D Y1
NET
WEIGHT
(kg)
5 V51200.x 1552 1533 1405 1084 928 480 135 300,0
Figure 3.5 Frame 5

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4. STANDARD POWER RATINGS
IP PROTECTION FRAME CODE I (A) 230V (kW) 400V (kW) 440V (kW) 500V (kW)
V50009 9 2 4 5 5,5
V50017 17 5 7 9 11
V50030 30 9 15 18,5 18,5
V50045 45 14 22 25 30
V50060 60 18 30 35 40
V50075 75 22 37 45 50
1
V50090 90 25 45 55 65
V50110 110 35 55 65 80
V50145 145 45 75 90 100
V50170 170 50 90 110 115
V50210 210 65 110 120 150
2
V50250 250 75 132 160 180
V50275 275 85 150 170 200
V50330 330 100 185 200 220
V50370 370 115 200 220 257
3
V50460 460 145 250 270 315
V50580 580 185 315 375 415
V50650 650 200 355 425 460
V50800 800 250 450 500 560
4
V50900 900 280 500 560 630
IP20
5 V51200 1250 400 710 850 900
Table 5 Standard ratings for 230V and 500V supply voltage.
IP PROTECTION FRAME CODE I (A) 690V (kW)
V50009.6 9 7,5
V50017.6 17 15
V50030.6 30 30
V50045.6 45 45
V50060.6 60 60
V50075.6 75 75
1
V50090.6 90 90
V50110.6 110 110
V50145.6 145 140
V50170.6 170 160
V50210.6 210 200
2
V50250.6 250 230
V50275.6 275 250
V50330.6 330 315
V50370.6 370 355
3
V50460.6 460 450
V50580.6 580 560
V50650.6 650 630
V50800.6 800 800
4
V50900.6 900 900
IP20
5 V51200.6 1250 1250
Table 6. Standard ratings for 690V supply voltage.
•For higher power ratings, contact to Power Electronics customer support.

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5. CONFORMITY DECLARATION
CERTIFICADO DE ENSAYO / TEST CERTIFICATE
Nº. 16157CEM.001
Producto : ARRANCADOR ELECTRONICO DIGITAL
Product : DIGITAL SOFT-STARTER
Marca comercial : POWER ELECTRONICS
Trade Mark
Modelo /Tipo Ref. : SERIE V5
Model / Type Ref.
Fabricante : POWER ELECTRONICS ESPAÑA, S.L.
Manufacturer
Peticionario : POWER ELECTRONICS ESPAÑA, S.L.
Tested on request of
Otros datos de identificación- n/s : Arrancador a semiconductor para motores de inducción en
régimen de baja tensión. Nº de serie: 100053.
Full identification f the product-s/n : Starter to semiconductor for induction motors in low voltage regime.
Serial number: 100053.
Norma(s) de referencia : Sobre la muestra M/02 / On the sample S/02
Standard(s) EMISIÓN ELECTROMAGNÉTICA / EM Emission.
-UNE EN 60947-4-2,1998:
- CISPR 11, 1990: Conducida continua/Cont. conducted (Grupo 2 Clase A /
Group 2 Class A) ;
- CISPR 11, 1990: Radiada/Radiated (Group 1 Clase A / Group 1 Class A).
INMUNIDAD ELECTROMAGNÉTICA / EM Immunity.
-UNE EN 60947-4-2,1998:
- EN 61000-4-3 (1996) & ENV 50204 (1995): Campo radiado EM de RF /
EM Radiated field of RF;
- EN 61000-4-3 (1996), RF en modo común / RF common mode;
- EN 61000-4-11 (1994), Interrupciones de alimentación / Dips, interruptions.
-EN 50082-2 (1995), Inmunidad industrial / Industrial Inmunity:
- EN 61000-4-8 (1993), Campo magnético a 50 Hz / 50Hz H- field;
Sobre la muestra M / 03 / On the sample S/03:
EMISIÓN ELECTROMAGNÉTICA / EM Emission.
- EN 61000-3-2 1995 / A1: 1998 / A2: 1998 / A14: 2000, Armónicos /
Harmonics.
INMUNIDAD ELECTROMAGNÉTICA / EM Immunity.
-UNE EN 60947-4-2,1998:
- EN 61000-4-2 (1995): Descarga electrostática / ESD;
- EN 61000-4-4 (1995), Ráfagas de transitorios rápidos / EFT burst;
- EN 61000-4-5 (1995), Onda de choque / Surges;
Certificado basado en el informe : Nº 16157IEM.001 DE FECHA / dated: 2002-07-02
Test certificate based on the test report
Resultado : CONFORME
Summary COMPLIANT
CETECOM es un laboratorio de ensayo acreditado por la Entidad Nacional de Acreditación (ENAC), para los ensayos indicados en el Certificado Nº 51/LE203. No están
incluidos los ensayos de armónicos.
CETECOM is a testing laboratory accredited by ENAC (Entidad Nacional de Acreditación) to carry out the tests dercribed in the Certificate Nº 51/LE203. There are not included
the harmonics tests.
Nota: Este certificado de ensayo es aplicable a la unidad(es) del producto y los correspondientes ensayos que se indican en el informe de referencia.
Note: This test certificate is applicable to the unit(s) of the product submitted and the corresponding tests shown in the reference report.
Málaga, a 5 de Julio de 2002
Antonio Rojas Francisco Broissin
Consultor EMC Director de Área
EMC Consultant Area Director
Centro de Tecnología de las Comunicaciones, S.A.
Parque Tecnológico de Andalucía · C/Severo Ochoa, 2 · 29590 · Campanillas · Málaga · Tel:[phone] · Fax: [phone]
http://www.cetecom.es
EDT10_09