Power Electronics VS65 Series Mounting instructions

Medium Voltage Soft Starter
Programming and Software Manual

Medium Voltage Soft Starter
Programming and Software Manual
Edition: July 2012
VS65MTSW01AI Rev. A

VS65 SERIES MV SOFT STARTER
POWER ELECTRONICS
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SAFETY SYMBOLS
In order to reduce the risk of personal injury, electric shock, fire and damage to equipment, please read
carefully and pay attention to the precautions found in this manual.
July 2012 Edition
This publication could show technical imprecision or misprints. The information here included would be
periodically modified and updated, included in later editions. To consult or download the latest information
related to this product, please contact our website www.power-electronics.com.
ALARM
SAFETY
WARNING
This symbol indicates the presence of potential hazard, which may
result in serious personal injury when instructions are omitted or not
followed properly.
CAUTION
Identifies shock hazards under certain conditions. Particular
attention should be given due to the presence of dangerous voltage.
Maintenance operations should be carried out by qualified
personnel.
Identifies potential hazards under certain conditions. Read the
message and follow the instructions carefully.
Identifies electric shock hazards under certain conditions. Particular
attention should be given due to the presence of dangerous voltage.

POWER ELECTRONICS
VS65 SERIES MV SOFT STARTER
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REVISION CONTROL
DATE
REVISION
DESCRIPTION
12 July 2012
A
First Edition
The equipment and technical documentation is periodically updated. Power electronics reserves the right to modify all or part of the
contents within the manual without previous notice.

VS65 SERIES MV SOFT STARTER
POWER ELECTRONICS
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VS65 SERIES MV SOFT STARTER
INDEX
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INDEX
SAFETY INSTRUCTIONS........................................................................................................... 7
1. DISPLAY UNIT AND CONTROL KEYPAD.......................................................................... 11
1.1. LCD Screen ............................................................................................................... 11
1.2. Control Keypad .......................................................................................................... 11
1.3. Start and Stop Reset Buttons..................................................................................... 12
2. STATUS MESSAGES.......................................................................................................... 13
3. GENERAL INFORMATION SCREENS…………………………………………………………. 14
4. PARAMETER DESCRIPTION.............................................................................................. 15
4.1. Group 1 –G1: MENU OPTIONS ............................................................................... 15
4.2. Group 2 –G2: NAMEPLATE DATA........................................................................... 15
4.3. Group 3 –G3: PROTECTIONS ................................................................................. 16
4.4. Group 4 –G4: ACCELERATION ............................................................................... 18
4.5. Group 5 –G5: DECELERATIÓN ............................................................................... 19
4.6. Group 6 –G6: INPUTS.............................................................................................. 20
4.7. Group 7 –G7: OUTPUTS.......................................................................................... 22
4.8. Group 8 –G8: DUAL SETTING ................................................................................. 23
4.9. Group 10 –G10: FAULT HISTORY........................................................................... 26
4.10. Group 11 –G11: STATISTICS................................................................................... 26
4.11. Group 14 –G14: COMUNICATION SERIES............................................................. 27
4.12. Group 15 –G15: AUTOMATIC RESET .................................................................... 27
4.13. Group 16 –G16: PUMP CONTROL........................................................................... 28
5. MODBUS COMMUNICATION.............................................................................................. 29
5.1. Modbus Protocol.………………………………………………………….……………… . . 29
5.2. Modbus Series Communication Installation Ref:E0004 VS65 Series......................... 29
5.3. Supported Modbus Function Codes........................................................................... 29
6. FAULT MESSAGES……………………………………………………………………………….. 35
7. TYPICAL CONFIGURATION............................................................................................... 39
7.1. Start ........................................................................................................................... 39
7.2. Stop............................................................................................................................ 39
8. CONFIGURATION REGISTER............................................................................................ 40
9. DECLARATION OF CONFORMITY..................................................................................... 44

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SAFETY INSTRUCTIONS
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SAFETY INSTRUCTIONS
¡IMPORTANT!
The safety measures shown in the manual are intended to teach the user to use the product properly and
as safely as possible to prevent any personal injury or material damage.
DANGER
CAUTION
ALARM
DANGEROUS VOLTAGE
The medium voltage soft starters
have dangerous voltages when
connected to line voltage. Install
and maintenance operations
should be carried out by qualified
personnel only.
An improper motor or soft starter
installation may cause faults in the
equipment, serious injuries
including death. Follow carefully
the instructions given in the
manual, the national electric
codes and updated local codes.
SHORT CIRCUIT
Medium Voltage soft starters are
not tested against short circuits.
In case of a severe overload or
short circuit, the soft starter should
be completely tested to keep the
equipment in working order.
GENERAL PROTECTIONS
AND EARTH GOUNDING.
The installer or user is
responsible to provide a proper
soft starter earthing system and
a complete protections system in
accordance with the national
electric codes and updated local
codes.
ALARM –SAFETY –CAUTION
Read carefully this manual and follow the instructions before proceeding.
All of the safety instructions would not cover every single potential equipment cause. However, the most
common and important ones have been pointed out. The installer should follow the instructions described
within the manual, provide quality electric work and localise all of the recommendations and warnings
provided before starting the equipment.
Make sure the soft starter is completely disconnected from the power supply and earth grounded
before any use or maintenance operation is carried out.
Check the maintenance section before proceeding. In order to prevent electric risks, disconnect the power
supply input, earth ground the equipment and remove the control voltages before working in the
equipment. Warning and safety labels should be properly placed in terminals, covers and control panels
in accordance with local codes. Otherwise, electric shock hazard exists.
Do not connect any kind of power supply to the equipment while the doors are opened.
Totally prohibited to run the soft starter with the doors opened.
Once doors are properly closed, the power supply may be connected to the equipments power supply
line. Otherwise, electric shock hazard exists.
Do not open the soft starter doors except for periodic inspections, wiring the unit even when the
input voltage is not connected.
Otherwise, you may suffer an electric shock.

VS65 SERIES MV SOFT STARTER
POWER ELECTRONICS
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SAFETY INSTRUCTIONS
ALARM –SAFETY –CAUTION
Power factor compensation capacitors.
The reactive compensation capacitors used to increase the power factor should be connected to the soft
starter input terminals and not to the output ones. These capacitors should be connected with an
additional contactor as shown in the electric connections section. The connection will be done only when
the soft starter is running and it will be disconnected during the acceleration and deceleration ramp.
Otherwise, the soft starter can be damaged.
When working in electric installations always remember to apply the 5 golden rules:
1. Visible cut of all the voltage sources.
2. Mechanic lock of every single cut elements.
3. Verify no voltage is present.
4. Earth ground and short circuit any possible voltage source.
5. Define and post sign the working area.
CAUTION
Handle the equipment with dry hands.
Otherwise, electric shock hazard existence.
Do not use cables with damaged insulation. Do not summit cables to abrasions, excessive stress,
heavy loads or pinching.
Otherwise, electric shock hazard existence.
Keep clean the equipment, not allowing lint, paper, wooden chips, dust, metallic chips or other
foreign matter (screws, pressure washers…) into the soft starter. Verify this point after the
installation.
Otherwise, accident and fire risk existence.
Place the soft starter over non-flammable surface. Keep away from flammable materials.
Otherwise, fire risk existence.
Disconnect and earth ground the soft starter power input when the soft starter is damaged.
Otherwise, fire and secondary accident risk existence.
After applying input voltage or after removing it, the soft starter will remain warm for a couple of
minutes.
Otherwise, body injury or skin burn risk existence.
Do not apply voltage to a damaged or soft starter with parts missing even if the installation is
complete.
Otherwise, electric shock hazard existence.
Do not exchange the soft starter input and output power connections.
Otherwise, excessive voltage could be found in the logic control circuit.