Power Fist 8825796 User manual

8825796V 0.1
Please read and understand all instructions before use.
Retain this manual for future reference.
Owners Manual
Table of Contents
Specifications ……………………
2
Operating …………………………
8
Safety ……………………………….
3
Parts List ……………………………
14
Assembly ………………………….
6
1100Lb 24V Electric
Lift Truck
1

Size: 47in(L) x 29in(W) x 35in
adjustable to 39in(H)
Frame Surface Treatment: Powder Coated
Weight: 268 lbs including battery Front Tire (2): 13x5.00-6 Pneumatic
Speed: High Speed/Low Speed
Switchable
Rear Tire (2): 4.10x3.50-4
High Speed:
Low Speed: 5km/h (fwd) 3km/h (rev) 3.5km/h(fwd) 2km/h(rev)
Minimum Turning Radius: 27in
Max Load Capacity: 1100 lbs (500kg) Battery: 24VDC, 24AH
Encapsulated Lead-Acid
Max Climbing
Angle: 12° at low speed setting with max load of 551 lbs
Power Switch Key: 3 included
Lifting Table Size: 35in(L) x 20in(W) Grip Throttle Control Infinitely adjustable
with automatic return
Lifting Table Height: 20in(Min) to 40in(Max) Drive-Shift Switch: Forward/Reverse
Control
Motor 350W/80RPM Wheel Motor
with Overcurrent Protection
Battery Indicator:
Indicates battery charge
in 20% increments
Brake system: Handlebar Lever operated
Disc Brake with Parking Lock
Rapid Charging Function: Charge time is 8 hours
Frame Material: Low Carbon Steel Charger: Input: 100V to 240V, 50
or 60 Hz
Output: 29VDC, 3.5A
SPECIFICATIONS
Read this manual and labels on the machine to understand its limitations and potential
hazards.
Thoroughly familiarize yourself with the controls and their proper operation, and know how to
stop the machine and disengage the controls quickly.
Keep children, pets, and other people not using the unit away from the work area. Be alert,
shut off the unit, and remove the keys to prevent accidental start.
If the machine is to be used by someone other than the original purchaser, loaned, rented,
or sold, always provide this manual and any needed safety training before operation. The
user can prevent, and is responsible for, accidents, injuries, and damage that may occur to
themselves, other people, and property.
Do not force the machine or use the machine for applications for which it was not designed.
Use the correct machine for your application.
UNDERSTAND YOUR MACHINE BEFORE USE
1100Lb 24V Electric
Lift Truck
2
V 0.18825796

1. This lift truck is not a toy. Do not permit children to operate this machine at any time.
2. Do not operate the machine while under the influence of drugs, alcohol, or any
medication that could affect your ability to use it properly.
3. Dress properly. Wear heavy long pants, boots, and gloves. Do not wear loose clothing,
short pants, or jewelry of any kind. Secure long hair so it is above shoulder level. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
4. Do not operate the machine while barefoot or when wearing sandals or similar
lightweight footwear. Wear protective footwear that will protect your feet and improve
your footing on slippery surfaces. Keep proper footing and balance at all times. This
enables better control of the machine in unexpected situations.
5. Always keep hands and feet away from all moving parts during operation. Moving parts
can cut or crush body parts.
6. Always keep hands and feet away from all pinch points.
7. Stay alert, watch what you are doing, and use common sense when operating the
machine.
8. Turn off the power switch key and use the parking brake lock when loading or
unloading the lift truck, when leaving the lift truck unattended, or whenever performing
maintenance or repair.
9. Do not exceed the overall maximum load capacity of 1100 lbs (500 kg). The weight
rating is based on an evenly distributed load.
SAFETY
8825796V 0.1
WARNING! Read and understand all instructions before using this device. The operator must follow
basic precautions to reduce the risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.
Information which is particularly important is distinguished in this manual by the following notations:
FAILURE TO FOLLOW WARNING INSTRUCTIONS COULD RESULT IN
SEVERE INJURY OR DEATH TO THE OPERATOR OR PASSENGER, A
BYSTANDER OR A PERSON INSPECTING OR REPAIRING THE PRODUCT.
CAUTION INSTRUCTIONS ARE PROCEDURES TO PREVENT DAMAGE TO
THE VEHICLE OR INJURY TO THE OPERATOR OR PASSENGER, A
BYSTANDER OR A PERSON INSPECTING OR REPAIRING THE PRODUCT.
A NOTE provides key information to make procedures easier or clearer.NOTE:
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11. Do not load items on the top edges of the lift table rails. Remove the rail tubes before
loading oversized items.
12. Distribute the load evenly over the surface of the lift table and use a tiedown when
appropriate.
13. Do not stack items excessively high on the lift table. Ensure there is sufficient
clearance for both the width and height of the load before entering a passage or
doorway.
14. Do not use this lift truck for transporting passengers.
15. This lift truck is not intended for public highway, roadway, or sidewalk use.
16. Never operate the machine when it is need of repair or is in poor mechanical condition.
Replace damaged, missing or failed parts before operating. Use only original
replacement parts, including the battery, to keep the machine in safe working condition.
17. Do not use the battery charger on other products.
18. Do not use the lift truck on surfaces or for transporting objects that can cause damage
to the pneumatic tires or tubes. DO NOT INFLATE TIRES TO MORE THAN 30 PSI
(2.07 BAR).
19. It is recommended that the lift truck be inspected for damage before each use.
20. Do not use the lift truck or its charger in water or wet environments. Long exposure to
moisture such as rain or snow may cause the electrical system to malfunction
potentially resulting in electric shock.
21. If it is necessary to handle the battery, wear appropriate personal protective equipment
(PPE).
22. Immediately turn the power switch key off if the machine produces smoke or emits a
burning smell. Do not attempt to operate the machine until repaired by a qualified
technician.
23. As a precautionary measure, keep a class C fire extinguisher on hand when operating
this electric lift truck.
SAFETY (cont’d)
1. Check your machine before starting it. Keep the table rail tubing in place and in working
order. Make sure all nuts, bolts, etc., are securely tightened.
2. Never operate the machine when it is in need of repair or is in poor mechanical
condition. Replace damaged, missing, or failed parts before using it. Check that the
battery is charged. Keep the machine in safe working condition.
3. Avoid accidental starting. Be sure the power switch key is off before transporting the
machine or performing any maintenance or service on the unit. Transporting or
performing maintenance or service on a machine with its switch on invites accidents.
PRE-OPERATION SAFETY
4

PRE-OPERATION SAFETY (Cont’d)
8825796V 0.1
4. Thoroughly inspect the area to be worked, keep the working area clean and free of
debris to prevent tripping. Operate on a flat level ground.
5. Never place any part of your body where it would be in danger if movement should
occur during assembly, installation, and operation, maintenance, repairing or moving.
6. Keep all bystanders, children, and pets at least 25 feet (7.5m) away. If you are
approached, stop the unit immediately.
7. Do not mount anything on the lift table and never carry passengers.
8. Do not overload the machine capacity.
9. Never park the machine in a place with unstable ground which could give way,
particularly when it is full.
10. Engage the brake when turning the power switch key to the ON position.
11. Operate the throttle slowly and carefully according to instructions and with feet away
from the moving parts. Use the throttle to ensure a comfortable speed, let the motor do
the work
12. Drive at a safe speed, adjust the speed to the slope of the land, the surface conditions
of the road, and the weight of the load.
13. Never leave the operating position when the motor throttle is operated.
14. Always hold the unit with both hands when operating. Keep a firm grip on the
handlebars. Be aware that the machine may unexpectedly bounce upward or jump
forward if the machine should strike buried obstacles such as large rocks or roots.
15. Use extreme caution when in reverse or pulling the machine towards you.
16. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads.
Stay alert for hidden hazards or traffic.
17. On soft ground, use the low speed setting. Do not rapidly accelerate, turn sharply or
stop.
18. Pay the utmost attention when working on frozen ground as the machine may tend to
skid.
19. Do not operate the machine in confined areas where there may be a risk of crushing
the operator between the machine and another object.
20. Never operate the machine on slopes where angle is over 15°.
21. When operating on a slope, whether moving forward or in reverse, always make certain
that the weight is evenly balanced.
22. Always move in directions parallel with the slope. Maintain a slow and steady speed.
23. When unloading the lift table, the center of gravity will change continuously and the
ground conditions will be essential for the stability of the machine. Use extra caution
and control when unloading the lift table on soft surfaces.
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ASSEMBLY
1 Main Frame 7 Front Wheel 13 Brake Unit (disc & caliper)
2 Lift Table 8 Drive Unit 14 Handle Adjustment Knob
3 Lift Scissor 9 Drive Lever 15 Charging Port
4 Hydraulic Cylinder Unit 10 Rear Caster Wheel 16 Lift Control Box
5 Throttle/Right Handle 11 Battery Box 17 Lift Limit Switch
6 Left Handle 12 Controller Box
This lift truck is mostly assembled at the factory however there are still some steps that
remain to be completed prior to use. Follow the unpacking and assembly steps below to
complete the assembly.
Unpackaging
•Unpacking and assembly should be done on a clean, well-lighted, and LEVEL surface.
•Allow sufficient workspace so the packaging and other parts may be easily organized.
•Assembly should only be performed by a competent adult who is familiar with basic safety and tools required
for assembly.
•Review this assembly procedure and familiarize yourself with the lift truck parts before attempting assembly
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8825796V 0.1
The lift truck and its parts are wrapped in bubble wrap and packaged in a polywood box for
shipment. Follow the directions below for opening. If a sharp object is used to cut through
the tape or bubble wrap, take care not to cut too deep as this may scratch the powder
coated parts, lift table, or cut through loose brake or electrical cables.
Step Description
1. Remove the contents of the box and check that
everything is included:
2. The handles and handle frame will be lying flat on the lift
table plate. Carefully lift the handle frame and insert it
into the two handle sockets on the main frame. Secure
the frame in place with the bolts and nuts.
3. Locate the two Handle Adjustment Knobs that were
packed in the box. Turn the handles to face outwards.
The handles have three height settings. After selecting
your desired height, secure the handles in place with the
Handle Adjustment Knobs.
ASSEMBLY (Cont’d)
7
Opening the
Polywood Box
Main Frame 1pc Battery Charger 1pc
Right & Left Table Rails 2pcs Plastic Zip Ties 4pc
Front & Back Table Rails 2pcs Handle Adjustment Knobs 2pcs
Drive Shift Lever 1pc Tool Set 1set
Keys 3pcs Owners Manual 1pc

Step Description
4. Place the Drive Lever onto the stud of the Drive
Actuator Box and secure it in place by tightening
the bolt on the bottom of the lever.
5. Install the lift table rails by inserting them into the
rail sockets on the sides of the lift table.
6. Plug the Charger output cable into the Charging
Port located on the left side of the lift truck next to
the table limit switch.
7. Plug the Charger into an outlet and let the battery
charge for at least 8 hours.
8. Read the instructions regarding OPERATING prior
to using the lift truck.
ASSEMBLY (Cont’d)
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8
Drive Lever
Charging Port
OPERATING
READ AND UNDERSTANDALL WARNINGS BEFORE OPERATING THIS EQUIPMENT.
This lift truck is not a toy. Do not permit children to operate this machine at any time.
Brake Lever
Parking Brake Lock
Brake Lever –The brake lever is located on the left
handle bar. Squeezing this lever will engage the disc
brake to stop the machine. Be sure to release the
throttle when braking. To engage the parking brake lock,
squeeze the lever and engage the lock. Squeeze the
brake lever again to release the lock. When turning the
power switch key on, squeeze the brake lever to prevent
the machine from moving.
Throttle –The right handle bar has the throttle grip and
also includes the power switch key, forward/reverse
switch and the battery indicator. Turning the power
switch key to the ON position will activate the machine,
and the battery indicator will display the amount of
battery power in 20% increments. Recharge the battery
when the indicator is red. To set the direction of travel,
use the forward/reverse rocker switch. Do not operate
this switch unless the machine is stopped and throttle is
disengaged. The drive motor will automatically turn off if
it is switched while moving. Rotate the throttle grip
slowly to energize the motor and begin moving. The
throttle grip is spring loaded and will return to the 0
position de-energizing the motor when released.
Introduction
Forward/Reverse Switch
Battery Indicator
Power Switch
Key Throttle Grip
Throttle

OPERATING (Cont’d)
Drive Lever
Drive Lever –The drive lever is located on the left side
of the lift table frame. This lever is used to engage and
disengage the motor and the drive gearbox. When it is in
the OFF position, the gearbox is disengaged (neutral)
and the machine may be pushed by hand. In the ON
(Drive) position, the gearbox is engaged to the motor
and may be operated normally.
Speed Switch –The speed switch is located underneath
the lift table next to the battery on the left side. Use this
switch to change between low and high speed setting.
Do not attempt to change speeds while the machine is
moving. Be sure that the machine is stopped and the
parking brake lock is engaged before changing the speed
setting.
Handle Adjustments –The handles may be adjusted for
comfort. The handles may be rotated to a storage
position as shown in order to save space, and they may
also be rotated outwards to a comfortable position for
the operator. To rotate the handles, loosen the handle
adjustment knobs and rotate the handles into the
desired position. Tighten the adjustment knobs to
secure in place.
The height of the handles can be adjusted in three 6 CM
(2-3/8in) steps. To adjust the height of the handles,
loosen the handle adjustment knobs enough so the
handles can be freely moved up or down. Each step on
the handle tube has an indicator groove and a clamping
groove. Move the handle so that the indicator groove is
aligned with the top of the tube socket, and tighten the
adjustment knob so the handle does not move.
Tires –There are two pneumatic tires on the front of the
vehicle, and two no-flat casters on the rear. The front
tire size is 13x5.00-6 and has an inflatable tube inside.
The rear tire size is 4.10x3.50-4 and it is a non-flat caster
wheel.
Check the tire air pressure often and do not exceed the
maximum tire pressure of 30 PSI. Always ensure both
tires have the same pressure. Improperly inflated tires
will affect the load capacity and handling.
Low/High Speed Switch
Speed Switch
Handle Height
Adjustment
Handle
Adjustment Knob
Indicator groove
Clamping groove
Handle Rotation
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OPERATING (Cont’d)
Brake System –The brake system consists of a pair of
hydraulically operated disc brakes which are
mechanically actuated by a brake hand lever. The
braking force is set at the factory, however after
extended use it may be necessary to adjust it. To adjust
the braking force, tighten the brake cable by extending
the adjusting nut on the brake handle.
Never operate a machine that has a braking problem.
Contact the dealer or a qualified brake mechanic if the
problem cannot be remedied yourself.
Avoid using the machine in wet or damp environments
as this will affect braking. Always test for proper brake
operation prior to using the machine.
Drivetrain –The drivetrain consists of a DC powered
drive motor, a speed reduction gearbox, and a
differential gear. This system is adjusted at the factory
and should not need repair or adjustment. The speed
reduction gearbox can be disengaged and engaged by
shifting the drive lever mounted on the left side of the
rear frame. Disengaging the drive will allow the machine
to be pushed manually.
Do not engage or disengage the drive while the machine
is on. This may damage the drive motor or the speed
reduction gearbox. Always stop the machine, engage the
brake, and turn the power switch key into the off
position prior to shifting the drive lever.
Brake Caliper
Brake Disc
Brake Adjusting Nut
10
Drive Motor Reduction Gearbox
Drive Motor Power Cable
Drive Actuator Cable
Differential
Brake Tube
Brake Caliper
Brake Disc
3-Prong Connector
Battery –The battery is a rechargeable 24VDC, 24AH
Encapsulated Lead-Acid Battery which does not require
maintenance or adjustment. It may be removed from
the machine for charging by raising the lift table, engaging the safety chocks, unplugging the 3-
prong connector, and undoing the hook and pile strap. It is recommended that the battery be
charged in the machine, however if charging externally, the charging port and 3-prong connection
may also be removed from the machine. Contact the distributor if additional batteries or
connectors are desired. Batteries will naturally loose their charge while not in use for extended
periods, always charge the battery fully before use and every two months when in storage. The
battery life deteriorates over time and may need to be replaced when the output voltage becomes
too low. When this occurs, contact the distributor for a replacement battery.

8825796V 0.1
OPERATING (Cont’d)
Do not attempt to open or repair the battery. Use only original replacement parts by contacting the distributor.
Used batteries should be disposed of properly, contact the local government for information regarding
disposal.
POISON -CAUSES SEVERE BURNS
The battery electrolyte contains sulfuric acid. Avoid contact with skin, eyes, or clothing.
To prevent accidents, neutralize excess acid with baking soda and thoroughly rinse the area with water.
In case of:
SKIN CONTACT: rinse with water, remove and wash wetted clothing.
INHALATION OF ACID MIST: inhale fresh air, seek advice of a medical doctor.
CONTACT WITH THE EYES: rinse under running water for several minutes, seek immediate medical
attention.
SWALLOWING or INGESTION: drink large quantities of milk or water, followed by milk of magnesia,
vegetable oil, raw beaten eggs, or swallow activated carbon, do not induce vomiting. Call a poison
control center or doctor immediately.
11
Charger –The charger operates with an input voltage
between 100VAC and 240VAC, and either 50 or 60 Hz
without needing to adjust. Its output is 29VDC, 3.5A.
The charger should not be used to charge other
products. Doing so may result in damage to the
charger or the other product.
To use the charger, plug the charger output cable into
the charging port on the machine, then plug the charger
AC cable into a suitable AC receptacle. The charge
indicator light will illuminate RED when the battery is
charging, and will illuminate GREEN when the battery is fully charged. Allow at least 8 hours to fully
charge a battery. If the lamp fails to illuminate, or if the charge indicator light does not turn GREEN
after 12 hours, unplug the AC cable and check to see if the battery or charger needs replacement.
Loading the lift table –When loading the lift table, ensure the load is evenly distributed and
centered. Failure to center the load may cause the machine to be unbalanced and it may tip over.
The table rails are there to help prevent a load from shifting. If tiedown straps are used, be sure they
will not bind between the frame and table. Always remove any tiedown straps prior to lifting.
Table rails –The table rails are to prevent objects from sliding off of the table. Always replace the
rails when driving the truck. Do not place items on top of the rails, and be sure that the weight of
the load is not directly on the rails since this may cause the rails to bend or cause damage.
Safety Chocks –On the left and right sides of the scissors there are two safety chocks which should
be lowered prior to any maintenance or repair. Once these are lowered into place, lower the table
until it stops and so that the chocks are engaged with the main frame. To disengage the chocks, raise
the table to its maximum height and return the chocks to the upright position.
Charge Indicator Light
Charger Output Cable
Charger AC Cable

OPERATING (Cont’d)
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12
WHEN OPERATING THE SCISSOR LIFT:
•DO NOT perform any repair work on a lift with a load on
the platform.
•DO NOT perform any repair or maintenance work with the
lift in an open position without securing it first with the built-
in safety chocks or with proper maintenance devices.
•STAND CLEAR of the lift when the lift is in motion.
•ALWAYS engage the brake lock when raising and lowering
the table.
•NEVER drive with the table in the raised position.
•DO NOT put hands or feet under lift table.
•DO NOT stand, sit, or climb on the lift at any time.
•DO NOT use the lift on soft, uneven, or unstable surfaces.
•DO NOT exceed the load capacity rating.
•DO NOT load or unload a moving lift.
•If the lift fails to move or exhibits strange movements or
sound, stop immediately. DO NOT OPERATE the lift until it
has been checked and repaired.
Lifting and Lowering the table –Follow the warnings in
this manual and always use extreme caution when lifting
and lowering the table.
The power switch key on the right/throttle handle has
three positions:
1. Off –All power from the battery is cut off to
the drive motor and hydraulic unit.
2. Key Position 1 –Power from the battery to
both the drive motor and hydraulic unit ON.
3. Key Position 2 –Power from the battery to
the hydraulic unit is ON, and the drive motor
is OFF.
Turn the power switch key to the desired key position.
Stop the machine and engage the brake lock. Using the
lift control buttons on the left handle, press the top
button to raise the table. To stop the table, release the
button. To lower the table, press the bottom button.
Releasing the button will stop the table.
UP
DOWN
Safety Chock
OFF POS1 POS2
Engage the
Brake Lock

8825796V 0.1
Electrical Diagram
13
Power
Switch
Key
Always disconnect the battery prior to performing any maintenance or repair to the
electrical system. Failure to do so may result in a short circuit and damage the
electronic control system.

PARTS LIST
PARTS LIST (Refer to the parts drawing earlier in this manual)
Always use original replacement parts
Item
Number Item Name Part Number Quantity
①Main Frame ZH4-004-03 1
②Table ZH4-004-03-1 1
③Lift Scissor ZH4-004-03-2 1
④Hydraulic Cylinder Unit ZH4-004-03-3 1
⑤Right Handle (Set) ZH001-4000 1
●Throttle Unit ZH001-4006 1
●Power Switch ZH001-4006-1 1
●Forward/Reverse Switch ZH001-4007 1
●Battery Indicator ZH001-4006-2 1
⑥Left Handle (Set) ZH001-4003 1
●Brake Lever ZH001-4003-1 1
●Lift Switch ZH001-4004 1
⑦Front Wheel ZH001-1001-2 2
⑧Drive Unit ZH-002 1
●Motor ZH-002-1 1
●Speed Reduction Gearbox ZH4-003 1
●Differential ZH4-003-1 1
⑨Drive Actuator (w/Lever) ZH4-003-1 1
⑩Rear No-Flat Caster ZH001-3002 2
⑪Battery ZH001-6000 1
●Battery Charger ZH001-6000-02 1
⑫Controller Box ZH001-7000 1
⑬Brake Unit 2
●Brake Disc ZH001-0005 2
●Brake Caliper ZH001-0003 2
⑭Handle Adjustment Knob ZH001-4008 1
⑮Charging Port Connector ZH001-1100-01 1
⑯Lift Control Box LF-002 1
⑰Lift Limit Switch LF-001 1
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