Still RX70-20/600 User manual

Original instructions
Diesel trucks
RX70-20/600
RX70-25
RX70-25/600
RX70-30
RX70-30/600
RX70-35
7381 7382 7383 7384 7389
7390
57368011501 EN - 04/2019 - 05

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
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Table of contents
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1 Foreword
Your truck .......................................................... 2
Descriptionofthetruck ................................................. 2
General ............................................................ 5
CElabelling ......................................................... 5
EC declaration of conformity in accordance with Machinery Directive ............... 6
Accessories ......................................................... 7
Labelling points ...................................................... 8
Nameplate ......................................................... 10
Production number . . . ............................................... 10
StVZO(RoadTrafficLicensingRegulations)information ....................... 11
Using the truck ...................................................... 11
Proper usage ....................................................... 11
Proper use during towing .............................................. 12
Impermissibleuse ................................................... 12
Placeofuse ........................................................ 12
Usingworkingplatforms ............................................... 14
Information about the documentation ..................................... 15
Scopeofthedocumentation ............................................ 15
Supplementarydocumentation .......................................... 16
Issue date and topicalityoftheoperatinginstructions .......................... 17
Copyrightandtrademarkrights .......................................... 17
Explanation of information symbols used . . ................................ 17
List of abbreviations .................................................. 18
Definitionofdirections ................................................ 20
Schematicviews .................................................... 20
Environmental considerations .......................................... 22
Packaging ......................................................... 22
Disposal of components and batteries ..................................... 22
2Safety
Definition of responsible persons ........................................ 24
Operatingcompany .................................................. 24
Specialist .......................................................... 24
Drivers ........................................................... 25
Basic principles for safe operation ....................................... 27
Insurance cover on company premises .................................... 27
Modifications and retrofitting ............................................ 27
Changes to the overhead guard and roof loads .............................. 29
Warning regarding non-original parts ..................................... 29
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Damage, defects and misuse of safety systems . . . ........................... 30
Tyres ............................................................. 30
Medicalequipment ................................................... 31
Exercise caution when handling gas springs and accumulators .................. 32
Lengthoftheforkarms ................................................ 32
Residual risk ....................................................... 34
Residual dangers, residual risks ......................................... 34
Specialrisksassociatedwithusingthetruckandattachments ................... 35
Overview of hazards and countermeasures ................................. 38
Danger to employees ................................................. 41
Safety tests ........................................................ 42
Regular safety inspection ofthetruck ..................................... 42
Checkingthedieselengineemissions ..................................... 42
Truckswithparticlefilters .............................................. 43
Insulationtesting .................................................... 44
Safety regulations for handling consumables ............................... 45
Permissibleconsumables ............................................. 45
Oils .............................................................. 45
Hydraulicfluid ...................................................... 46
Batteryacid ........................................................ 47
Dieselfuel ......................................................... 48
Coolantandcoolingfluid .............................................. 50
Brakefluid ......................................................... 50
Disposal of consumables .............................................. 52
Emissions ......................................................... 53
3Overviews
Overview .......................................................... 58
Driver's compartment ................................................. 59
Operating devices and display elements ................................... 60
Display and operating unit . . . .......................................... 60
Operating devicesforhydraulicanddrivingfunctions .......................... 61
Doublemini-lever .................................................... 62
Three-waymini-lever ................................................. 63
Four-way mini-lever .................................................. 64
Joystick4Plus ...................................................... 65
Fingertip .......................................................... 66
Miniconsole ....................................................... 67
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4 Operation
Checks and tasks before daily use ....................................... 70
Visualinspections ................................................... 70
Climbinginandoutofthetruck .......................................... 73
Shelvesandcupholders .............................................. 74
Adjusting the MSG 65/MSG 75 driver'sseat ................................ 75
Adjustingthearmrest ................................................. 79
Adjustingthesteeringcolumn ........................................... 80
Unlocking the emergency off switch ...................................... 81
Operating the signal horn .............................................. 82
Seatbelt .......................................................... 82
Driver'scab ........................................................ 85
Checkingthebrakesystemforcorrectfunction .............................. 85
Checkingthesteeringsystemforcorrectfunction ............................ 88
Checking the emergency offfunction ..................................... 88
Zeroadjustmentoftheloadmeasurement(variant) ........................... 89
Checking the vertical lift mast position (variant) for correct function . ............... 91
Switching on and starting.............................................. 91
Switchingonthekeyswitch ............................................ 91
AccessauthorisationwithPINcode(variant) ................................ 94
Starting the engine ...................................................104
Operating the display-operating unit ......................................106
Displays ........................................................ . . 106
Adjustingthedisplays ................................................107
Symbolsinthedisplay ................................................108
Settingthedateortime ................................................113
Resetting the daily kilometres and daily operating hours .......................114
Setting the language . . ...............................................114
Softkeys for operating various equipment variants ............................115
Configuring Blue-Q efficiencymode ......................................115
Blue-Q efficiency mode ...............................................117
Functional description . ...............................................117
Switching off additional consumers .......................................118
SwitchingefficiencymodeBlue-Qonandoff ................................118
Driving ............................................................120
Safety regulations when driving .........................................120
Roadways .........................................................122
Settingthedriveprogramme ............................................125
Selecting the drive direction ............................................126
Actuatingthedrivedirectionswitch,mini-leverversion .........................127
Actuating the vertical rocker switch for the "drive direction", joystick 4Plus version . . . . 127
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Actuating the drive direction switch, fingertip version ..........................128
Actuatingthedrivedirectionswitch,mini-consoleversion ......................128
Startingtodrive .....................................................128
Starting drive mode, dual pedal version (variant) . . ...........................131
Operatingtheservicebrake ............................................133
Parkingbrake ......................................................134
Actuating the mechanical parking brake ...................................134
Steering ...........................................................136
Driving on ascending and descending gradients . . ...........................137
Reducing speed with a raised load (variant) ................................138
Automatic shut-off of the internal combustion engine (variant) ...................138
Parking ...........................................................139
Parkingthetrucksecurelyandswitchingitoff ...............................139
Wheel chock (variant) ................................................140
Lifting ............................................................141
Liftingsystemvariants ................................................141
Automaticliftcutout(variant) ...........................................141
Lift mast vertical position(variant) ........................................142
Typesofliftmast ....................................................146
Malfunctionsduringliftingmode .........................................148
Hydraulic blocking function .............................................149
Liftingsystemoperatingdevices .........................................150
Controlling the lifting system using a double mini-lever .........................151
Controlling the liftingsystemusingatriplemini-lever ..........................152
Controlling the lifting system using a quadruple mini-lever ......................153
Controllingtheliftingsystemusingthejoystick4Plus ..........................154
Controlling the lifting system using the fingertip . . . ...........................156
Changing the fork arms ...............................................157
Forkextension(variant) ...............................................159
Operation with reversibleforkarms(variant) ................................161
Handling loads ......................................................163
Safety regulations when handing loads ....................................163
Beforetakingupload .................................................1
64
Loadmeasurement(variant) ...........................................165
Picking up loads .....................................................168
Danger area .......................................................169
Transportingpallets ..................................................170
Transporting suspended loads ..........................................170
Pickingupaload ....................................................171
Transporting loads ...................................................175
Setting down loads ...................................................176
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Shakefunction(variant) ...............................................177
Drivingonlifts ......................................................181
Driving on loading bridges .............................................182
Attachments .......................................................184
Fittingattachments ..................................................184
Releasing the pressure from thehydraulicsystem ............................186
Generalinstructionsforcontrollingattachments .............................188
Controlling attachments using a double mini-lever ............................190
Controlling attachments using the double mini-lever and the 5th function ...........192
Controllingattachmentsusingatriplemini-lever .............................194
Controlling attachments using the triple mini-lever and the 5th function .............196
Controlling attachments using a quadruple mini-lever .........................198
Controlling attachments using the quadruple mini-lever and the 5th function .........200
Controllingattachmentsviathejoystick4Plus ...............................202
Controlling attachments usingthejoystick4Plusandthe5thfunction ..............203
Controlling the attachments with the fingertip ...............................204
Controlling attachments with the fingertip and 5th function ......................205
Clamp locking mechanism (variant) ......................................207
Takingupaloadusingattachments ......................................210
Auxiliary equipment ..................................................211
Switching the lighting onandoff .........................................211
Switchingtheworkingspotlightforreversetravelonandoff .....................212
Switching the rotating beacon on and off . . . ................................213
Switching the hazard warningsystemonandoff .............................213
Switchingtheturnindicatoronandoff .....................................214
Switching the double working spotlights on and off. ...........................217
STILL SafetyLight (variant) .............................................219
Operatingthewindscreenwiper/washer ...................................220
Fillingthewashersystem ..............................................220
FleetManager (variant) ................................................221
Shock recognition (variant) .............................................221
Cruisecontrol(variant) ................................................221
Driver restraint systems(variants) .......................................225
Ceilingsensor(variant) ...............................................225
Cab ..............................................................231
Opening the cab door . . ...............................................2
31
Closingthecabdoor ............................................... . . 232
Openingthesidewindows ........................................... . . 233
Closing the side windows ..............................................233
Operatingtheinteriorlighting ...........................................234
Operating the rear window heating .......................................235
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Radio(variant) ......................................................236
RadiowithBluetoothinterface(variant) ....................................237
Heatingsystem .....................................................239
Push-up roof window (variant) ..........................................240
Clipboard (variant) ...................................................241
12Vsocket ....................................................... . 241
Trailer operation ....................................................242
Towedload ....................................................... . 242
Coupling pin in the counterweight ........................................243
Automatictowcoupling ...............................................245
Towingtrailers ......................................................253
Display messages ...................................................255
Displaycontent .....................................................255
Errorcodetable .....................................................256
General messages ...................................................258
Drive-specificmessages ..............................................267
Refuelling .........................................................274
Diesel fuel - Specifications .............................................274
Fillingupwithdieselfuel ...............................................277
Cleaning ..........................................................279
Cleaning the truck ...................................................279
Cleaning the electrical system ..........................................281
Cleaning load chains .................................................281
Cleaning the windows ................................................2
82
Afterwashing .......................................................282
Procedure in emergencies .............................................283
Emergency shutdown ................................................283
Procedureiftrucktipsover .............................................285
Emergency hammer ..................................................286
Emergency lowering .................................................286
Disconnectingthebattery ..............................................288
Jumpstarting .......................................................289
Towing .......................................................... . 291
Transporting the truck ................................................293
Transporting .......................................................293
Craneloading ......................................................295
Decommissioning ...................................................299
Shuttingdownandstoringthetruck ......................................299
Returning to service after decommissioning ................................300
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