Power Hawk P-16 Mounting instructions


P-16 RESCUE SYSTEM
Safety & Instruction Manual
2019-09

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The Power Hawk® P-16 Rescue System Instruction Manual Page 1 of 34
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Table of Contents
GENERAL SAFETY INFORMATION ....................................................................................................... 3
CONTACT INFORMATION ...................................................................................................................... 3
SYSTEM DESCRIPTION ......................................................................................................................... 5
THE P-16 RESCUE TOOL ....................................................................................................................... 5
THE PC-100 CONTROLLER UNIT .......................................................................................................... 5
PREPARATION FOR OPERATION ......................................................................................................... 6
STEP 1: INSPECTION ............................................................................................................................. 6
STEP 2: P-16 RESCUE TOOL AND PC-100 CONTROLLER UNIT CONNECTIONS ............................ 7
STEP 3: POWER SOURCE SELECTION AND CONNECTIONS ........................................................... 8
PWR-12MP POWER PACK, 12V LEAD ACID AGM ............................................................................... 9
PWR-12MP BATTERY AND BATTERY CHARGING SAFETY INFORMATION ................................... 11
PWR-12MP BATTERY MAINTENANCE INFORMATION ..................................................................... 12
LIPK-16C LI-GHT ATTACK PACK (LITHIUM-ION POWER PACK) ...................................................... 14
PWR-LI16C LITHIUM-ION BATTERY PACK ......................................................................................... 14
BC-LI16 BATTERY CHARGER OPERATION ....................................................................................... 16
SLPK-L680 SLING PACK SETUP ......................................................................................................... 17
AUXILLIARY & BACK-UP 12V POWER ................................................................................................ 19
STEP 4: TOOL ATTACHMENT SELECTION AND INSTALLATION ..................................................... 20
REMOVING P-16 TOOL ATTACHMENTS… ......................................................................................... 23
STEP 5: POWERHEAD 70 VARIABLE POSITIONING ....................................................................... 24
OPERATION .......................................................................................................................................... 26
OPERATING SAFETY INFORMATION ................................................................................................. 2 7
MAINTENANCE ..................................................................................................................................... 29
STORAGE .............................................................................................................................................. 30
STOP SCREW REPLACEMENT: .......................................................................................................... 30
TROUBLESHOOTING ........................................................................................................................... 30
SPECIFICATIONS .................................................................................................................................. 31
WARRANTY INFORMATION ................................................................................................................. 33
MAINTENANCE SERVICE RECORD .................................................................................................... 34

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The Power Hawk® P-16 Rescue System Instruction Manual Page 3 of 34
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GENERAL SAFETY INFORMATION
The Power Hawk® P-16 Rescue System is designed to provide safe operation. All users should read and be
thoroughly familiar with the operating instructions and safety precautions contained in this manual. Operator safety
depends on users being properly trained by the Authority having jurisdiction and using the tool for the purpose
intended. The following safety precautions must be observed at all times. FAILURE TO DO SO COULD RESULT
IN SERIOUS PERSONAL INJURY AND/OR DAMAGE TO PROPERTY AND/OR EQUIPMENT.
 The Power Hawk® P-16 Rescue System shall only be operated by persons authorized by the Authority
having jurisdiction.
 Suitable protective equipment shall be worn as directed by the Authority having jurisdiction. At a
minimum, this should include gloves, helmet, eye protection, and body protection – such as turnout gear.
 Prior to use, inspect all Power Hawk® P-16 Rescue System components for any signs of damage or
fraying. Do not use damaged equipment.
 Stay alert. Do not operate tool when tired.
 The Power Hawk P-16 Rescue System has been third-party water tested in accordance with Standard
IEC 529 (the Standard for Degrees of Protection Provided by Enclosures) and passed the highest water
jet spray test requirements of Clause IPX6. If the tool, however, becomes completely submerged under
water, contact the Factory or an Authorized Power Hawk® Service Center regarding the service
necessary to remove any ingested water and to ensure proper re-lubrication of parts. Failure to do so
could result in internal corrosion of parts that could lead to the tool not working properly.
 Use only Factory authorized service parts.
 This tool should only be used with accessories approved by Power Hawk Technologies, Inc. Use of
unauthorized accessories can result in unpredictable and unreliable tool operation and is prohibited.
See also the POWER HAWK Training DVD
included with your purchase
for detailed information on
Techniques using the P-16 Rescue System
CONTACT INFORMATION
Power Hawk Technologies, Inc.,
300 Forge Way, Suite 2
Rockaway, New Jersey 07866 USA
Telephone: [phone] or 1-800-PWR-HAWK (1-800-797-4295)
Fax: [phone]
www.powerhawk.com

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The Power Hawk
®
P-16 Rescue System Instruction Manual Page 5 of 34
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SYSTEM DESCRIPTION
THE P-16 RESCUE TOOL
The Power Hawk
®
P-16 Rescue Tool utilizes aerospace gear technology, namely the Curtiss Wright Power Hinge,
to deliver high output forces to tool attachments such as spreaders and cutters. Tool attachments are quickly
interchangeable using high-strength steel, ball detent pins. A variable 70 articulation of the power head and
attachments allows greater versatility of access as compared to conventional hydraulic rescue tools. The P-16
Rescue Tool is powered solely by 12 volts DC. There are NO HYDRAULICS. The rear handle has a circular design
to maintain identical trigger switch operation regardless of the tool’s rotational position.
THE PC-100 CONTROLLER UNIT
The “brain” of the Power Hawk
®
P-16 Rescue System is the PC-100 Controller Unit. The PC-100 receives input
from the P-16 Rescue Tool trigger switch and allows 12 volts DC power to be delivered to the Rescue Tool for
operation. Special electronics within the PC-100 sense electrical current and automatically cut power to the tool
when maximum force is reached. When this happens, the user should reverse direction to relieve the load, then
reposition the tool.
NOTE: The PC-100 Controller Unit and the P-16 Rescue Tool are serialized as a matched
set, and should be used as such
.
CAUTION
The PC-100 is serviceable only by the Factory or an Authorized Power Hawk Service Center.
Do not break the manufacturer seals. Do not loosen or remove the black pressure-relief
knob. Internal access or disturbance of PC-100 components may result in uncontrolled
operation of the P-16 Rescue Tool and create risk of serious personal injury and/or damage
to property and/or equipment.
!
!
Serial Number Power head
WARNING
The P-16 Rescue Tool must be
connected to the Power Hawk
®
PC-100 Controller Unit. Never
attach the P-16 Rescue Tool
directly to any other power
source. Connection to an
unauthorized power source will
result in uncontrolled operation
Manufacturer
Seals
Pressure-Relief
Knob Serial
Number

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®
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PREPARATION FOR OPERATION
STEP 1: INSPECTION
Remove P-16 Rescue System components and carefully inspect contents for any damage.
If damage is found, contact your local Power Hawk
®
Dealer or the Factory for instructions.
A. P-16 Rescue Tool
B. PC-100 Controller Unit
C. AP-1600 Attach. Pin Set
D. CA-4M Power Cable
E. PWR-12MP Power Pack, 12V
F. BC-U1 Battery Charger
G. LiPK-16C Li-GHT Attack Pack (Option)
H. S-1601 Spreader Arms
I. CS-1602 Power Blade
J. C-1601 Curved Cutter
K. C-1603 Hatchet Cutter
L. C-1604 Shredder Cutter
M. JC4-16 Jumper Cables
N. EC4-16 Extension Cable, 16 Ft.
O. VH4-4 Vehicle Harness Kit
A
C
D
E
B C
H I J
F
K L
G
M
N
G1. PWR-Li16C Lithium-Ion Power Pack
G2. BC-Li16 Charger, Lithium-Ion
G3. SLPK-L680 Sling Pack
O
G3
G1
G2

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®
P-16 Rescue System Instruction Manual Page 7 of 34
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STEP 2: P-16 RESCUE TOOL AND PC-100 CONTROLLER UNIT CONNECTIONS
Prior to making electrical connections, make sure all connectors are clean and free from dirt
and debris. On the P-16 Rescue Tool cable and the CA-4M Power Cable Assembly, the
“ribbed” side of the power cable must match with the negative terminal side of the yellow
connector plugs.
Attach the CA-4M Power Cable
connector with the decal “Connect to
Power Hawk Tool” to the P-16 Rescue
Tool cable connector. The small
control wire connectors must be
aligned, then screwed together by
hand. The large connectors snap into
place when properly attached.
Connect the other end of the CA-4M
Power Cable Assembly to the PC-100
Controller Unit. The control wire
connector must be aligned with the
case-mounted receptacle, then
tightened by hand. The power wire
connector snaps into the case-mounted
connector labeled “Power Output”.
HINT: Always connect the threaded control wire first before connecting the larger yellow
connectors. This will make aligning the control wire tabs and screwing the connector together
easier by not fighting the heavier wire.
The Power Hawk
®
P-16 Rescue System can be stored with the PC-100 Controller fully connected – this is
recommended for faster on-scene response. The only further connection required on-scene is for the 12VDC power
supplied to the controller as described in Step 3. See Storage Recommendations in the Maintenance section for
more information.
NOTE
The Power Hawk
®
P-16 Rescue System power cable connectors are color-coded. YELLOW plugs
are only used to deliver controlled 12 volts DC from the PC-100 Controller Unit to the P-16 Rescue
Tool. RED plugs are used to supply 12 volts DC power to the PC-100 from a source such as a
Power Hawk
®
power pack, direct vehicle hook-up, 12 VDC battery, 12 VDC generator, etc. The
yellow and red connectors are configured differently and cannot be connected together. Do not
attempt to attach different colored connectors.
Control
Wire
Control
Wire

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®
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STEP 3: POWER SOURCE SELECTION AND CONNECTIONS
The Power Hawk
®
P-16 Rescue Tool is powered using 12 volts DC which must be channeled through the Power
Hawk
®
PC-100 Controller Unit. Power sources may include:
It is recommended that back-up 12 volts DC power always be available on-scene when using
the Power Hawk
®
P-16 Rescue System, especially when operating with consumable power
sources such as the Power Hawk power packs.
NOTE
The 12 volts DC power source must be capable of delivering sufficient current to properly
operate the P-16 Rescue Tool without causing damage to the power source itself. (See
Specifications section of this manual for P-16 current requirements.
VH4-4
Vehicle
Harness
with
EC4-16
Extension
Cable
 Direct 12 VDC vehicle
system hook-up
Jumper Cable to
12 VDC batteries
JC4-16
Jumper
Cables
 Power Hawk
Power Packs
PWR-12MP
Lead Acid AGM
PWR-Li16C
Lithium-Ion
 12 VDC Generator  12 VDC Converted Power Supply

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®
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PWR-12MP Power Pack, 12V Lead Acid AGM
The PWR-12MP Power Pack is a vented portable battery pack that utilizes a 33 amp-
hour valve-regulated lead-acid battery (VRLA). The PWR-12MP Power Pack comes
equipped with two red “Power Output” plugs which can provide power to two devices
simultaneously, including the PC-100 Controller Unit for P-16 Rescue Tool operation
or other accessories such as the portable winch, Sawzall, circular saw, impact
wrench, ventilator fan, air bag compressor, and more. A charge indicator and test
button are provided so that the user can visually check the charge state of the
internal battery. The PWR-12MP Power Pack includes a battery charger port for
connection to the required battery charger (i.e. Model BC-U1) provided by POWER
HAWK Technologies, Inc. (See Battery Charger Operation section of this manual.)
WARNING
Do not make direct contact between battery positive and
negative terminals as this can cause an explosion or fire.
Keep the protective caps snapped in place over the 2 red
connector terminals and charger port when not in use.
The Power Hawk
®
PWR-12MP Power Pack is vented to allow any
hydrogen gas exhausted by the internal battery to safely diffuse out of
the carrying case without dangerous build-ups. These vents and drain
holes are shown below (holes on the front cover, strap slots in the
back, holes on the top, and a drain hole on the bottom).
CAUTION
Prior to charging, inspect case to ensure all vent and drain holes are clear and fully
open. Do not plug holes. Inspect vents and drain holes after each use.
Prior to selecting the PWR-12MP Power Pack, note the charge condition of the
battery by depressing the test button located on the side of the unit. A fully
charged battery is indicated by the position of the dial in the green above the
“recharge line”. As the charge on the battery is depleted, the indicator dial will
move toward the yellow and red bars, indicating reduced battery capacity.
IMPORTANT: The battery gauge will show the proper voltage level ONLY
when the battery is in its “settled” state. It will not indicate accurate state-of-
charge under the following conditions:
1. During recharging, the battery gauge will show above the recharge line, even if the battery is not
yet fully charged. After disconnecting the charger from the battery pack, it may take up to 20 minutes for
the battery to “settle” and for the gauge to indicate the actual charge level. If the battery is being
recharged, you MUST use the charger indicator lights to determine if the battery has reached its fully
charged condition (see Battery Charger Operation section).
Front View Back View Top View Bottom View
Protective
Caps
!
!

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2. During operation of the P-16 Rescue Tool, the battery gauge on the PWR-12MP will indicate RED
(or empty) even though there may be plenty of capacity remaining in the battery. This is because the
indicator is sensing voltage and as amperage is being drawn by the P-16 Rescue Tool, the voltage of
the battery drops naturally when under load. After operating the tool, it may take several minutes for
the battery to “settle” and for the gauge to indicate the actual charge level.
CAUTION: A partially discharged battery will shorten the operational time of the P-16 Rescue Tool. Keep
the PWR-12MP Power Pack fully charged when not in use. Recharge at least once a month to avoid
reduced battery capacity due to self-discharging. Charge the PWR-12MP Power Pack using only
the Power Hawk® Battery Charger Model BC-U1 (or previous Model 2C0810-2).
ATTACHING THE PC-100 CONTROLLER UNIT TO THE PWR-12MP POWER PACK
To facilitate one-person portability when using the PWR-12MP Power Pack, assemble the straps provided
in the rear of the pack to harness the PC-100 Controller Unit to the PWR-12MP Power Pack as shown
below.
Supply power to the PC-100 Controller Unit by connecting the
short “pigtail” cable from the PWR-12MP Power Pack to the
red connector labeled “12 Volt Power Input.” The red plugs
will snap into place when properly connected.
Hint: With the power
pack lying on its cover,
set the “button” feet on
the back of the PC-100
into the four machined
recesses on the back of
the PWR-12MP. Then
connect and tighten the
straps.
Keep straps on inside
of PC-100 hinges
Pigtail
PC-100
Controller Unit

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®
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BC-U1 BATTERY CHARGER OPERATION
Battery packs supplied by Power Hawk Technologies, Inc. require special chargers designed to properly
charge and prevent overcharging conditions. Only chargers provided by Power Hawk Technologies, Inc.
shall be used to recharge Power Hawk
®
battery packs.
The Model BC-U1 Battery Charger (pictured left) is designed for use
with valve-regulated lead-acid batteries. It is also designed to resist
vibration and is suitable for installation onboard a vehicle. The battery
charger supplies energy at rates that are best suited to recharge the
battery and maintain its life. Once the battery reaches full charge, the
BC-U1 charger automatically switches to “Float” mode, keeping the
battery in the fully charged condition without overcharging. To ensure
a fully charged battery for on-scene use, it is recommended that the
PWR-12MP Power Pack stay connected to the BC-U1 Charger until
the Power Hawk is taken out to be used.
To connect the charger to the power pack, align the tab and
slot of the output connector to the mate found on the front face
of the power pack. Press together.
The BC-U1 Charger has three lights (LED’s)
that indicate the status of the recharge cycle.
Red = Power On
Yellow (Steady) = Charging
Yellow (Flashing) = Fault
Green = Ready (Fully Charged)
IMPORTANT:
 When recharging, ALWAYS use the indicator lights on the charger to determine the status of the
battery, not the indicator on the power pack.
 Charge the PWR-12MP Power Pack at ambient temperatures ranging from 32 to 104F.
 Do not operate the P-16 Rescue Tool using the PWR-12MP Power Pack while connected to the
battery charger. The high amperage current draws of the P-16 Rescue Tool may cause the charger
to blow a fuse.
 Turn charger power “ON” by plugging the power input cord into a suitable 105 to 240 VAC outlet.
NOTE: Earlier BC-U1 Models require a power switch on the back of unit to be turned ”ON”.
Power
Switch
Earlier Model

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PWR-12MP BATTERY AND BATTERY CHARGING SAFETY INFORMATION
All batteries contain corrosive acids and produce explosive gases during recharging. Failure to follow the safety
precautions below may result in acid burns and/or gas explosion, causing blindness, serious personal injury,
and/or damage to property and/or equipment.
 Charge batteries in well-ventilated areas away from sparks, flames, and smoking.
 Only use chargers provided by Power Hawk Technologies, Inc. and follow charging instructions
carefully.
 Prior to charging, ensure power pack vent holes are clear and fully open. Inspect vents after each use.
 Do not charge power packs upside down.
 Only charge batteries at ambient temperatures specified by the battery manufacturer.
 Do not make direct contact between battery positive and negative terminals as this may cause an
explosion or fire.
 Batteries should not be stored discharged.
 Keep batteries and chargers away from children.
 Lead-acid batteries must be disposed of properly. They must be collected, recycled, or disposed of in
an environmentally sound manner. It is unlawful to incinerate batteries, or discard them in municipal
solid waste or landfill.
PWR-12MP BATTERY MAINTENANCE INFORMATION
1. When recharging, use the indicator lights on the CHARGER to determine full charge, NOT the
indicator on the battery pack. Power Hawk chargers indicate a fully charged battery when the charger light
switches from “Fast Charge” to “Float” or from “Charging” to “Ready”. Removing the charger prior to it
reaching “Float” or “Ready” mode will leave the battery in a less than fully charged condition. A fully
discharged battery could take up to 15 hours to become fully recharged, a partially discharged battery will
take less time. Because the charger output voltages are higher than 100% of the battery pack indicator, the
battery will take several minutes to “settle” back down (approx. 20 minutes) after being disconnected from the
charger before the battery pack indicator will read its true state-of-charge. All Power Hawk chargers are
designed to prevent overcharging and may remain connected to the battery pack, even after reaching the fully
charged condition.
2. Charge prior to first use. New battery packs may have been stored or in transit for extended periods of time
and/or at temperatures that reduced the battery’s state-of-charge due to self-discharging. Charge new battery
packs overnight, regardless of their indicator readings.
3. Recharge immediately after EACH use. There is no “memory” problem to worry about. Recharge
regardless of the battery’s state-of-charge. Storing a discharged battery can result in it becoming sulfated,
which will reduce its capacity. (See “Sulfated Battery” below)
4. Recharge at least ONCE A MONTH when not in use. The internal battery will self-discharge if stored
without the Power Hawk charger connected. The self-discharge rate is approximately 3.5% per month @
77F and will double for each 15F increase in battery storage temperature. A lower storage temperature will
result in longer shelf life. (See “Battery and Battery Charging Safety Information” below for storage
temperatures)
5. Disconnect ALL accessories from the battery pack when not in use or when the battery pack’s indicator
reaches 0% state-of-charge. Examples are lights, fans, saws, winches, cameras, etc. that are powered using
the Power Hawk battery pack. Excessive deep discharging of the battery may cause it to sulfate, resulting in
lost capacity. (See “Sulfated Battery” below). Note: Immediately after the battery delivers high amps, such as
from using the P-16 Rescue Tool or other accessories, it will take several minutes for it to “settle” back up
before the battery indicator will read its true state-of-charge. As a rule, always disconnect the battery pack
from the PC-100 Controller Unit and any accessories when not in use and cap all live battery terminals.

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6. Sulfated Battery. If a battery is undercharged or excessively discharged, sulfating of the battery can occur,
whereby a thick layer of lead sulfate remains on the internal positive and negative plates, which will reduce its
capacity. A symptom of a significantly sulfated battery is shortened operational time and low performance
even after proper recharging (Note: this is also the symptom of a naturally worn out battery). In this condition,
the Power Hawk charger may indicate the battery is fully charged (“float” or “ready” mode) even though it is
actually discharged. Sulfating is most commonly caused from storing a battery for excessive periods of time
without being recharged or from discharging a battery below 0% indicator reading. Excessive discharging can
happen by leaving a light or other accessory plugged in and turned on. (Note: the P-16 Rescue Tool will stop
operating before the battery becomes excessively discharged.) A sulfated battery will need to be replaced.
7. “On-Board” Charging. The Power Hawk chargers are designed to withstand vibration and are
recommended for use onboard emergency vehicles. The Power Hawk chargers may be installed into a
vehicle compartment and plugged into the shoreline circuit. All Power Hawk chargers are designed to prevent
overcharging and may remain connected to the battery pack.
8. Always have back-up 12 volts DC power available. It is recommended that you have spare battery packs
(i.e. Model PWR-12MP), however, other back-up 12 Volts DC sources may be used. An automobile battery
(using jumper cables Model JC4-16), direct vehicle hook-up (using Models VH4-4 Vehicle Harness Kit and
EC4-16 extension cable), 12 Volts DC generator, and 12 Volts DC converted power supply, etc. are viable
power source options.
9. CHANGING THE INTERNAL BATTERY IN THE PWR-12MP POWER PACK: Recommended replacement
is every two years.
IMPORTANT: When replacing the internal battery in POWER HAWK power packs, ALWAYS use the EXACT
battery that is approved by POWER HAWK TECHNOLOGIES, Inc. CAUTION: A battery supplier may
recommend the same type and size battery for your Power Hawk power pack, however, performance varies
greatly between manufacturers and therefore other batteries should not be used. Contact the Factory if you
plan to purchase a replacement battery locally to get the most up-to-date part number and local sources.
 Push in lock button and lift latch on both
sides of the cover
 Slide battery out slightly to expose
terminals
 Remove bolts and nuts on terminals to
disconnect the red and black cables from
the battery
 Remove battery and replace with new
one. Important: Slide in new battery
carefully so that it is secured by the foam
inserts and other internal components are
free and clear.
 Re-connect cables to battery terminals and
slide battery into place on the foam inserts.
Ensure proper polarity is maintained.
RED cable = POSITIVE (+)
BLACK cable = NEGATIVE (-)
 Close cover and latches

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®
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LiPK-16C Li-GHT ATTACK Pack (Lithium-Ion Power Pack)
Model LiPK-16C Li-GHT ATTACK Pack™ is comprised of
three items which are; (a) PWR-Li16C Lithium-Ion Battery
Pack (b) BC-Li16 Lithium-Ion Battery Charger, and (c)
SLPK-L680 Sling Pack. The Li-GHT ATTACK Pack
provides long-lasting P-16 Rescue Tool power in a super
lightweight and portable pack.
PWR-Li16C Battery Pack
Ensure terminal bolts are tight and the power output cable is secure. Tighten to 5 Ft-Lbs max.
During battery replacement, the fault wire on the
EarthX ETX680C battery must be connected to
the spade connector found on the bottom of the
Charge Indicator P/N 2C1220-1 as shown right.
When installing, make sure the wire is positioned
so that it is not pinched in between the indicator
housing and the battery.
The PWR-Li16C Battery Pack is comprised of the following parts:
WARNING
Do not make direct contact between battery
positive and negative terminals, as this can
cause battery damage and/or fire. Keep the
protective terminal boots in place at all times.
Keep the black plastic cap in place over the red
power output connector when not in use.
Ensure proper polarity is maintained.
RED cable = POSITIVE (+)
BLACK cable = NEGATIVE (-)
EarthX Battery Pack
P/N ETX680C
Charge Indicator
P/N 2C1220-1
Wire Assembly
P/N 2C1210-1
Terminal Boots
(-) (+)
Charger
Connector
Power Output
Connector & Cap
!

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®
P-16 Rescue System Instruction Manual Page 15 of 34
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Prior to using the PWR-Li16C Battery Pack, note the State of Charge of the battery by pressing on the
test button located on the top of the unit. This will illuminate up to four LED indicator lights
A partially discharged battery will shorten the operational time of the P-16 Rescue Tool. Keep the
PWR-Li16C Battery Pack fully charged when not in use. To avoid reduced battery capacity due to
self-discharging:
 Charge upon receipt
 Recharge after each use
 When not in use, recharge at least:
 Recommended: ONCE EVERY 6 MONTHS
 Required: ONCE EVERY 12 MONTHS
IMPORTANT: The PWR-Li16C Lithium-Ion Battery Pack delivers consistent voltage to the P-16
Rescue Tool as it is being discharged and unlike lead-acid battery options, the tool will not provide
early notice to the operator that the battery is near empty by slowing down. When the P-16 stops
running due to a depleted Lithium-Ion battery (Indicator is RED), stop all heavy work and operate the
tool using the reserve battery energy to remove it from the working material. NOTE: If the P-16 does
not respond, WAIT APPROXIMATELY 3 MINUTES and then try again. For continued operation,
replace with a charged battery pack or switch to back-up power.
LED Indicators
Test Button
2
nd
Green = 100% charged and ready for full workload
1
st
Green = Ready for full workload. Less than 100% charge
Yellow = Partial charge and limited workload. Recharge.
Red = Empty. Recharge.

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®
P-16 Rescue System Instruction Manual Page 16 of 34
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BC-Li16 BATTERY CHARGER OPERATION
Lithium-Ion battery packs, such as Model
PWR-Li16C supplied by Power Hawk
Technologies, Inc., require special chargers
designed to properly charge the battery and
prevent damage or overcharging conditions.
Only chargers provided by Power Hawk
Technologies, Inc. shall be used to recharge
Power Hawk
®
battery packs. The Model BC-
Li16 Battery Charger (right) is designed for
use with the PWR-Li16C battery pack.
Turn charger power “ON” by plugging the power input cord into a suitable 105 to 240 VAC outlet.
Connect the charger to the power pack by aligning the Charger Connector with the mating connector
found on the wire assembly of the power pack. “Snap” the connectors together as shown below.
The BC-Li16 Charger has three (3) LED lights that change color to indicate the status of the
recharge cycle.
RECHARGE TIME: For a fully discharged PWR-Li16C battery pack, the recharge time is approximately
3 hours. A partially discharged battery will take less time.
Charger
Connector
Plug
Removable
Power Input
Cord.
Charger
automatically
switches for
input voltages
between 105
and 240 VAC
Power “On” and
Charge Indicator
Lights
BC-Li16
Battery
Charger
Red = Power On
Yellow (Steady) = Charging
Yellow (Flashing) = Fault
Green = Ready (Fully Charged)

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®
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IMPORTANT:
 When recharging, ALWAYS use the indicator lights on the charger to determine the status of the
battery, not the indicator on the power pack.
 The charger is designed so that it will not overcharge or damage the battery if left plugged in. It is
recommended, however, that the charger be unplugged from the battery once fully charged and
stowed.
 Charge at ambient temperatures ranging from 32 to 113°F (0 to 45°C).
 Do not operate the P-16 Rescue Tool using the PWR-Li16C Battery Pack while connected to the
charger. The high amperage current draws of the P-16 Rescue Tool may cause the charger to blow a
fuse.
 When stowed, disconnect the battery pack RED plug from the Controller Unit and install the plastic
protective cap over the live contacts.
 Always have back-up power available for operating the P-16 Rescue Tool. It is recommended that you
have spare Power Hawk battery packs, however, other back-up power sources may be used such as;
12 volts DC automobile battery (using jumper cables Model JC4-16), 12 volts DC direct vehicle hook-up
(using Models VH4-4 Vehicle Harness Kit and EC4-16 extension cable), 12 Volts DC generator, and
12 Volts DC converted power supply, etc.
SLING PACK SETUP:
The SLPK-L680 Sling Pack provides comfortable
and super lightweight portability of the self-contained
power unit for the P-16 Rescue Tool. The pack
features a rear compartment for the PC-100
Controller Unit and a padded front compartment for
the PWR-Li16C Battery Pack. The cover flap is
secured using two adjustable straps with large snap
buckles. An additional wide strap is provided on top
of the cover to hold the CA-4M Power Cable. For
added stability, a waist belt can be found in the
Velcro pouch located on the back panel of the pack.
PC-100
Controller Unit
[Red Connector
on Left side]
PWR-Li16C
Battery Pack
Connect Red
Plugs to provide
power to the
P-16 Rescue Tool
[Stow disconnected
with cap in place]
Use the top
strap to secure
the CA-4M
Power Cable
Waist belt is
located in the
rear pouch.

The Power Hawk
®
P-16 Rescue System Instruction Manual Page 18 of 34
2019-09
PWR-Li16C BATTERY AND BATTERY CHARGING SAFETY INFORMATION:
 RECHARGE PWR-Li16C Battery Pack using ONLY the special charger Model BC-Li16 provided
by POWER HAWK Technologies, Inc.
 RECHARGE battery pack ONLY at temperatures between 32 to 113°F (0 to 45°C)
 DO NOT expose battery pack to temperatures above 140°F (60°C)
 DO NOT use battery pack below -22°F (-30°C), if cold-soaked for 2 hours or more
 DO NOT store battery pack in a discharged state
 DO NOT attempt to open or service the battery pack
 DO NOT use battery pack for jump starting another battery
 DO NOT crush or puncture battery pack
 DO NOT submerge battery pack in water
 DO NOT expose battery pack to fire or excessive heat
 Keep battery pack and charger away from children
 TRANSPORTATION of Lithium-Ion batteries must be in accordance with U.S. DOT Hazardous Material
Regulations and International Dangerous Goods Regulations.
 DISPOSE of battery pack in accordance with Local, State, & Federal Laws and Regulations. They must
be collected, recycled, or disposed of in an environmentally sound manner. It is unlawful to incinerate
batteries, or discard them in municipal solid waste or landfill.
PWR-Li16C BATTERY MAINTENANCE INFORMATION
MAINTENANCE
AFTER USE & EVERY SIX (6) MONTHS:
 RECHARGE BATTERY PACK.
 Inspect battery, charge indicator, cables, plugs, and fasteners for fraying, wear, and damage.
 Check switches for proper functioning.
 Make sure battery terminal bolts are tight and cables are secure. If loose, re-tighten to 5 Ft-Lbs. max.
ANNUAL
INSPECTION:
 Test all cables for electrical integrity.
 Inspect battery, charge indicator, cables, plugs, and fasteners for fraying, wear, and damage.
 Make sure battery terminal bolts are tight and cables are secure. If loose, re-tighten to 5 Ft-Lbs. max.
 Perform battery integrity test.
 Replace battery as required.
If service is required, contact your Power Hawk
®
dealer or the Factory for assistance.