Power Products Logic Energy User manual

Advanced Modular Charging System
For Two-Way Radio Batteries
Thank you for purchasing a Logic Energy In-Vehicle Charger
(LEVC). This ultra-rugged product is designed for rapid charg-
ing two-way radio batteries in a vehicle, trailer, or train. LEVC
models are “radio specic,” but can charge batteries with: lithium
ion (Li-Ion), lithium polymer (LiPo), nickel-metal hydride (NiMH),
or nickel cadmium (NiCd) chemistry. Please review this manual
before installing or using the LEVC.
Important
1. Read the Caution section below and this User Manual before attempting to install the LEVC
or charge a battery.
2.
Check to make sure the LEVC model is compatible with your radio and battery before installing.
3. Always charge new batteries completely before initial use. For best battery performance,
recharge NiCd and NiMH batteries when they are fully discharged. Recycle batteries when
they can no longer be used.
Caution
1. Never attempt charging alkaline or dry cell batteries with this charger. They may burst and
cause damage or personal injury.
2.
Do not charge Li-Ion, LiPo, NiMH, or NiCd batteries unless they are designed with overcharge
and overheat protection.
3.
Do not discard unwanted batteries in the trash or incinerate. Batteries exposed to re or
excessive heat may explode.
4. Install the LEVC inside a vehicle or protected area. Do not expose any components to rain,
liquids, or excessive moisture.
5. Make sure contacts on the radio holder and battery are clean. Do not allow wire or metal
objects to touch the contacts in the radio holder or any internal part of the charge controller.
6. Do not open the radio holder or remove the charge controller housing or make any modi-
cation to the LEVC.
7. Use only the DC power cable supplied with the LEVC.
8. Always secure the radio (or battery) in the radio holder with the tie-down strap before the
vehicle, trailer, or train goes in motion.
9. When replacing or adjusting the length of the tie-down strap, make sure that it will securely
hold the radio or battery, but that it is not too tight. If over-tensioned, the strap could cause
injury when released.

Radio Holder And Mount
Holes for fastening to multi-directional
mounting bracket
Connection point for interface cable
Status LED (illuminates orange, red, or green)
Hook for connecting tie-down strap
Tie-down strap
Charge contacts (number varies based
on LEVC model)
Mounting plate (with adhesive) for
attaching bracket to vehicle
Hinge adjustment bolt
Mounting plate for attaching bracket to radio
holder (universal AMPS 4-hole pattern)
Plate adjustment bolts
Bolts and locknuts for fastening radio
holder to mounting bracket
Screws for fastening mounting bracket
to vehicle
Note: If a heavy duty flat surface mount is
required, consider using RAM-B-101U. This RAM
mount has the universal AMPS hole pattern and
is compatible with the LEVC.
Charge Controller And Cables
Connection point for DC power cable
Integrated mounting brackets
Connection point for interface cable
DC power cable – plug this end into
charge controller
DC power cable – connect red to 12V or
24V source, black to ground
Controller to radio holder interface cable
with RJ45 connectors
Installing LEVC
1. Before installing the LEVC, conrm that the radio holder is compatible with the radio and
battery you want to charge.
2. Select an area in the vehicle to mount the radio holder. The slim prole of the LEVC allows
it to be installed in areas where traditional in-vehicle chargers will not t. Depending on
the location selected, you may be able to install the radio holder without using the multi-
directional mount.
3.
Select an area for mounting the charge controller. When choosing the location, keep in mind
that the length of the DC power cable is 9.8’ (3.0 m) and the length of the interface cable is
6.6’ (2.0 m). If a longer interface cable is required, use a standard Ethernet cable with RJ45
connectors up to 13.1’ (4 m) in length.
4.
If using the multi-directional mount, rst determine what adjustments to the mount are
needed. The “hinge adjustment” allows the vertical position of radio holder to be changed.
Loosen slightly the bolt that passes through the hinge to adjust the angle of the radio holder
as needed; rmly tightened this bolt only after the mount and radio holder are installed.
5. The two “plate adjustment” bolts allow the radio holder to swivel left or right. Loosen these
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bolts slightly and adjust the mounting plates as needed. Firmly tighten these bolts before
attaching the mount to the vehicle; these bolts are not easily accessible once the mount is
secured to the vehicle.
6. Fasten the triangular mounting plate to the vehicle before attaching the radio holder to the
rectangular mounting plate. The paper backing on the triangular plate should be removed
before securing it to the vehicle. Three screws are provided to fasten the triangular mounting
plate to the vehicle. Four bolts with locking nuts are provided to fasten the radio holder
to the rectangular mount plate.
7.
Run the DC power cable from the area selected for the charge controller and connect it
to the vehicle’s 12V or 24V source. Run the interface cable from the charge controller and
connect either end to the radio holder (RJ45 connectors are on both ends). Make sure the
DC power cable has an in-line fuse (16 AWG / 5A) and then connect the DC power cable to
the charge controller. Connect the interface cable to the charge controller.
8.
Place the appropriate battery in the radio holder to conrm it will properly charge. Once you
conrm there are no issues, fasten the charge controller and secure all cables.
9.
Tie-Down Strap Adjustment – If it is necessary to shorten the strap to better secure the
radio, follow these steps: (1) On the back of the radio holder, pull one of the knots so that
a short length of the strap is exposed, then tie a second knot to shorten the strap. (2) Test
the shorter length to conrm it is the desired length. (3) Once the desired length is achieved,
tighten the knot, trim the excess length of strap, and melt the end of the strap to seal the
cut bers and prevent the knot from unraveling.
10.
Tie-Down Strap Replacement – Should the strap become damaged and require replacement,
follow these steps: (1) Remove the old strap. (2) Firmly tie a knot on one end of the new
strap and feed it through either of the two holes near the upper edge of the back plate. Be
sure to feed the strap through the hole so that the knot is on the back side of the plate. (3)
Loop the strap through the plastic clasp and then feed the end of the strap through the
opening of the second hole. (4) On the back side of the plate, tie a knot in the strap and
adjust as described above.
Charging A Battery
A battery may be charged while on or o the radio. Always use the tie-down strap to secure
the radio or battery before your vehicle is driven.
1.
After the LEVC system is installed and the radio holder is securely positioned, switch vehicle
power on.
2.
Place the battery to be charged in the radio holder; the charge status LED will illuminate
ORANGE for a short period while the charge controller performs a battery diagnostic. If the
LED does not illuminate, check to make sure the LEVC is receiving power. The charge status
LED will change from ORANGE to RED once the battery diagnostic is complete.
3. While the battery is charging, the charge status LED will illuminate RED continuously. If the
charge status LED is red and ashes, a fault has been detected. The ash pattern represents
a specic fault condition. See Fault Conditions section for details.
4.
When the battery is charged to 80% of capacity, the charge status LED will change to GREEN
and ash. It is recommended that the battery be charged to at least 80% capacity before
use. The charge status LED will illuminate GREEN with no ashing when the battery is fully
charged.
5.
After removing a fully charged battery, the charge status LED may remain illuminated for
a few seconds. Allow the charge status LED to go o before placing another battery in the
radio holder.
6.
The LEVC is designed to operate best when temperatures are between 15°C and 30°C. Charg-
ing a battery at temperatures outside this range may result in under charging of the battery.
7. If charging a battery while o the radio and a tighter t of the tie down strap is desired, slide
the plastic clip up slightly and pull the looped end of the elastic strap over the retaining hook.

LEVC Specications
Compatible battery chemistries NiCd / NiMH / Li-Ion / LiPo
Recommended operating temperature 15° C – 30° C / 59° F – 86° F
Storage temperature 0° C – 65° C / 32° F – 149° F
Power supply input 12V – 24V DC @ 1.0A (minimum)
Charge rate 700 mA
DC power cable 16 AWG / 5A in-line fuse / 3.0 m (9.8’)
Controller to radio holder interface cable 2.0 m (6.6’) / RJ45 connectors
Fault Conditions
When the charge status LED ashes RED, a fault condition exists. The LED ash patterns
and fault conditions are as follows:
Flash Pattern Fault Type
Flashes 1 Time Indicates charging complete, but battery is under charged. Battery voltage
is below the minimum level required. This warning is provided after the
rapid charging stage is complete.
Flashes 2 Times Indicates battery contact is“open”and current is not passing through the (+) and
(-) contacts on the battery. This warning is provided after the initial
diagnostic stage is complete. Check radio holder to conrm compatibility
with battery.
Flashes 3 Times Indicates over-current condition caused by battery short circuit. Have the
battery checked by a qualied technician. Do not attempt charging the
battery if a short circuit exists.
Warranty And Service During Warranty
The Logic Energy In-Vehicle Charger is made from high quality materials and designed to provide years of
reliable service. The following warranty applies:
Power Products Unlimited, Inc. (PPU) warrants this product to be free from defects in workmanship and materials
for two-years from date of purchase by the end user. This warranty applies to the original purchaser and is void
if the product has been altered, misused, damaged, neglected, or if repair is required because of normal wear
and tear. This is the only warranty made by PPU. In no event will PPU, its aliates, subsidiaries, related entities,
or their respective directors, ocers, or employees, be liable for any damages beyond repair or replacement
as described above, including without limitation, indirect, incidental, or consequential damages. For service
under warranty, return the product along with dated proof of purchase to the dealer where purchased or to
Power Products. If returning directly to Power Products, follow these instructions:
Send to Power Products – Warranty Service Department, 2170 Brandon Trail, Alpharetta, GA 30004. For your
protection, we recommend you obtain proof of delivery for your shipment.
Include with your product, dated proof of purchase, your name and daytime telephone number, email address,
and return address (a U.S. street address only; return shipments cannot be made to a P.O. Box or locations
outside the U.S.).
All items sent become the property of Power Products and will not be returned.
© 2012 Power Products Unlimited, Inc. Power Products is a registered trademark of Power Products Unlimited,
Inc. Logic Energy and Charging Solutions For Professionals are trademarks of Power Products Unlimited, Inc.
All rights reserved.
Charging Solutions For Professionals™