Power Wheels Super Talk! BARBIE Sun Jammer Datasheet

TM
Super Talk!™BARBIE™Sun Jammer™
4x4
Owner’s Manual with Assembly Instructions
Please read this manual and save it with your original sales receipt.
For Model 76960
Tools needed for assembly: Phillips Screwdriver, Slotted Screwdriver, Hammer, Safety Scissors.
Use only with Power Wheels®Type H (9.5 Amp/hr.) Batteries, Power Wheels®30 Amp Fuses and
Power Wheels®Type H 12 Volt Charger (all included).
Requires three “AAA” (LR03) alkaline batteries (not included) for the phone.
CAUTION
ELECTRICTOY: Not recommended for children under 3 years of age.
As with all electric products, precautions should be observed during
handling and use to prevent electric shock.
Product features may vary from the picture above.

WARNING
• Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s
unassembled state, or by electrical items. Care should be taken in unpacking and assembly of
the vehicle. Children should not handle parts, batteries or help in assembly of the vehicle.
• Keep small parts such as the “AAA” batteries and plastic bags out of children’s reach. Dispose
of plastic bags properly.
• Adult supervision is required. Children do not have the judgement necessary to avoid many
accidents. Be sure that children operating this vehicle can do so safely and that they are
supervised at all times.
• Improper use of this vehicle could lead to a serious or fatal accident. Allow children to play
with this vehicle only when you have determined that they can do so safely. Follow all instruc-
tions to help your child enjoy this vehicle as safely as possible.
• Never use near steps, driveways, steep inclines, roadways, alleys, swimming pool areas or
other bodies of water.
• Always wear shoes or sneakers when operating or riding in this vehicle.
• Never allow more than two riders; one driver and one passenger.
• Riders should sit on the seat when the vehicle is in operation.
•Hot motor covers. Handle carefully.
• Never alter this vehicle or its electrical system in any way. Alterations could cause a fire
resulting in injury and could also ruin the electrical system.
• Use of the wrong type battery, fuse or charger could cause a fire or explosion, resulting in
serious injury.
• Never add unauthorized parts to the vehicle or use substitute parts. Use only specified
Power Wheels®replacement parts.
• Batteries must be handled by adults only.
• Never lift or carry the 6 volt batteries by the wires or connectors. This can damage the 6 volt
batteries and possibly cause a fire resulting in injury. Lift and carry the 6 volt batteries by the
cases only.
• Never permit a child to handle batteries. The 6 volt batteries are heavy and contain sulfuric acid
(electrolyte), and if dropped, could result in serious injury. Read the cautions on the back panel
of the 6 volt battery.
• Never allow children to charge the 6 volt batteries. Battery charging must be done by adults
only. A child could be injured by the electricity involved in charging batteries.
• Examine the 6 volt batteries, charger and their connectors for excessive wear or damage each
time you charge the 6 volt batteries. If damage or excessive wear is detected, do not use the
vehicle until you have replaced the worn or damaged part as it could possibly cause a fire
resulting in injury.
• Placing the “AAA” (LR03) batteries in the phone with the positive (+) and negative (-) markings
the wrong way could cause damage or over-heating resulting in injury. The “AAA” (LR03)
batteries must be positioned as shown on the battery compartment door.
2
Throughout this manual you will find important messages in the
form of WARNINGS, CAUTIONS, and NOTES. WARNING
WARNING – SIGNALS SOMETHING THAT
COULD HURT YOUR CHILD OR YOU.
The message explains the hazard and
how you can avoid it.

CAUTION
• Do not operate your vehicle for the first time until you have inserted the 30 amp fuses into the
6 volt batteries and charged the 6 volt batteries for at least 18 hours. Never charge the 6 volt
batteries longer than 30 hours.
• After first-time use, charge the 6 volt batteries for at least 14 hours after each use. You do not
have to let the 6 volt batteries run down completely before recharging. Never charge the 6 volt
batteries longer than 30 hours.
• Use the charger indoors only.
• Read and follow the Battery Care instructions on page 33. Failure to follow the Battery Care
instructions may permanently damage your 6 volt batteries and will void your warranty.
• When you purchase replacement 6 volt batteries, you should buy a set. Using an older 6 volt
battery with a new 6 volt battery may cause permanent damage to both 6 volt batteries.
• To avoid damaging motors and gears, do not overload the vehicle.
- Never allow more than two children in the vehicle at one time; one driver and one passenger.
- Do not exceed the maximum weight capacity of 130 lbs.
- Do not tow anything behind the vehicle. The extra weight may overload it.
• Avoid operating the vehicle in wet or snowy conditions, and do not spray the vehicle with a
hose. Do not wash the vehicle with soap and water. Water or moisture in the motors or
electrical switches can cause them to corrode, and could cause switch failure.
• Avoid operating the vehicle on sand, loose dirt or gravel. Sand, loose dirt and gravel in the
electrical switches or motors can cause them to jam, and could cause switch failure. Use
this vehicle on grass, asphalt or other hard surfaces.
3
CAUTION
CAUTION – SIGNALS SOMETHING THAT
COULD DAMAGE THE VEHICLE.
The message explains the risk and
how you can avoid it.
NOTE – Is used to highlight
useful information.

Table of Contents
AMessage to Parents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
BImportant Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
CParts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
DParts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
EFirst-Time 6 Volt Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
FAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
G6 Volt Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
HCharging the 6 Volt Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
IBattery Handling/Care/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
JRules for Safe Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
KHow to Operate Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
LFrequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
MProblems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
NStatement of Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
OAuthorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4
Message to Parents
Thank you for purchasing the Power Wheels®
Super Talk™BARBIE™Sun Jammer™4x4! For over
30 years, Power Wheels®has manufactured high-
quality, battery-powered vehicles for children. Our
goal is to provide your child with an enjoyable and
safe driving experience. To help achieve this goal, it is
extremely important that you read this entire manual
and share the appropriate information with your child.
Your vehicle requires adult assembly. Please set aside
at least 60 minutes for assembly. Read the assembly
instructions carefully and identify all parts before
assembly. Refer to the Parts Section beginning on
page 6 for parts identification. Save all packaging
material until assembly is complete to ensure that no
parts are discarded.
In the unlikely event that parts are missing or
damaged or if you have any questions about your
Power Wheels®vehicle, please call our Consumer
Affairs toll-free service lines, open from 8 AM to 6 PM
(EST) Monday through Friday.
A
Please call us at 1-800-348-0751.
Trained customer service representatives are available
to take your call in English or French.
¿Habla Español? Si usted tiene alguna pregunta ó
necesita asistencia llame gratis 1-800-348-0755 para
los Estados Unidos. Tenemos representantes que
hablan español para atender su llamada.
We also have a nationwide Authorized Service Center
network – with over 300 Authorized Service Centers.
Our Authorized Service Centers will repair or replace
parts under warranty at no charge. For vehicles
beyond warranty, our Authorized Service Centers
will perform repairs for a minimal charge. For the
Authorized Service Center nearest you, please see
the Authorized Service Center listing beginning on
page 43.

Important Information
• Carefully read this manual for important safety
information and operating instructions before using
your vehicle.
• Please complete and return the enclosed
Registration Card, or call 1-800-348-0751 to register
your vehicle by phone.
• This vehicle is designed for use by children 3-7 years.
• Adult assembly is required.
• This vehicle has adjustable play seat belts. Please
note that the adjustable seat belts are designed
to be a play feature only and do not function as
protective safety restraints.
• This vehicle uses two Power Wheels®Type H 6 volt
(9.5 Amp/hr.) batteries with Power Wheels®30 amp
fuses and a Power Wheels®Type H 12 volt charger
(120 VAC 60 HZ 28W with an output of 12 VDC
1200 mA). Do not substitute any other batteries,
fuses or charger.
•Before first-time use, charge the 6 volt batteries for
at least 18 hours. Never charge the 6 volt batteries
longer than 30 hours.
• After the first charge, charge the 6 volt batteries a
minimum of 14 hours after each use. Never charge
the 6 volt batteries longer than 30 hours.
• Do not run down the 6 volt batteries completely
before charging.
• Leaving the 6 volt batteries in a discharged
condition will ruin them.
• Charge the 6 volt batteries before storing your
vehicle.
• Charge the 6 volt batteries at least once per month,
even if the vehicle has not been used.
• Do not store the 6 volt batteries in temperatures
above 75˚ F or below -10˚ F.
• Even with proper care, the 6 volt batteries will not
last forever. The life of the 6 volt batteries depends
on how well you follow the Battery Care instructions
and the total number of hours the 6 volt batteries
are used. Please refer to the BatteryHandling/
Care/Disposal instructions on page 33 for detailed
information about battery care.
B
5
• When you purchase replacement Power Wheels®
Type H (9.5 Amp/hr.) batteries, you should buy them
as a set. Using an older 6 volt battery with a new 6
volt battery may result in poor performance and
may cause permanent damage to both 6 volt
batteries. Remember to charge new 6 volt batteries
for at least 18 hours before first use.
• To purchase Power Wheels®Type H 6 volt batteries,
Power Wheels®30 amp fuses or a Power Wheels®
Type H 12 volt charger, please contact:
- the store where your vehicle was purchased.
- an Authorized Service Center (see Authorized
Service Center list beginning on page 43).
- Power Wheels®Consumer Affairs at 1-800-348-0751.
• While the 6 volt batteries are charging, the charger
may become warm to the touch. This is a normal
condition and does not indicate a problem.
• This vehicle is suitable for use on grass, asphalt or
other hard surfaces. To prevent damage to the
motors and switches, do not operate the vehicle
on loose dirt, gravel or sand.
• To prevent damage to electrical components, store
the vehicle inside or under a protective cover during
snowy or rainy weather. Do not leave the vehicle out
in the rain or let your child wash it with soap and
water.
• This vehicle has a special circuit-breaker in the wiring
to protect the motors and electrical system. If the
vehicle is put under extreme load (driving on rough
surfaces, too much weight, climbing too steep an
incline), the circuit-breaker will shut the electrical
system down for up to 20 seconds. If the system
repeatedly shuts down, the driving conditions may
be too demanding (ie: too steep or too much
weight).
• Metal parts have been coated with a lubricant to
protect them during shipment. Wipe all metal parts
with a paper towel to remove any excess lubricant.

Parts
C
Sport Bar Support – 2
123
4 5 6
78
12-VOLT
CHARGER
12 Volt Charger
Sport Bar Swivel – 2
Lens Guard – 2
Battery Retainer
6
If you experience a problem with this product, or are missing a part, please call us
at 1-800-348-0751, rather than return this product to the store.
Please save all packaging material until assembly is complete to ensure that no parts are discarded.
Dashboard Plate
Phone Holder Clip
Headlight Lens – 2
Turn Signal Lens – 2
Taillight Housing Set
Taillight Lens Set
Gas Cap Assembly
Steering Wheel Cap
Phone
Sport Bar Bracket – 2
Short Seat Belt Strap – 2
Long Seat Belt Strap
Phone Holder
Canopy
Key Chain

Knob Plate
#8 x 1" Screw – 10
#8 x 3/4" Screw – 8
Hood Latch – 2
#10 x 1" Screw – 2
#6 x 1" Screw – 1
30 Amp Fuse – 3*
Dashboard Knob – 2
Windshield
Front Bumper
Rear Bumper
Sport Bar
Not Shown: Label Sheets 6 Volt Battery – 2
Steering Column
7
Parts
Cap Nut – 3* All Screws Shown
Actual Size
Vehicle Body
Dash
Hood
Seat
* For your convenience, an extra 30 amp fuse
and cap nut have been included.
**#3 x 3/8" screws found in phone.
Steering Wheel
Key Assembly
#8 x1/2" Screw – 2
Light Cover – 2
Light Rack, Rear Light Rack, Front
#10 x 1/2" Screw – 2
#6 x 11/2" Screw – 4
1/4" x 11/2" Machine Screw – 2
#3 x 3/8" Screw – 2**

12-VOLT
CHARGER
Parts Diagram
D
1 Dash
2 Dashboard Plate
3 Steering Wheel
4 Steering Wheel Cap
5 Phone
6 Phone Holder
7 Phone Holder Clip
8 Key Chain
9 Dashboard Knob – 2
10 Knob Plate
11 Key Assembly
12 Windshield
13 Headlight Lens – 2
14 Lens Guard – 2
15 Turn Signal Lens – 2
16 Sport Bar
17 Sport Bar Swivel – 2
18 Sport Bar Support – 2
19 Light Cover – 2
20 Canopy
21 Sport Bar Bracket – 2
22 Light Rack – Rear
23 Light Rack – Front
24 Hood Latch – 2
25 Gas Cap Assembly
26 Taillight Lens – 2
27 Taillight Housing – 2
28 Rear Bumper
29 Vehicle Body
30 Seat
31 Short Seat Belt Strap – 2
32 Long Seat Belt Strap
33 Hood
34 6 Volt Battery – 2
35 Battery Retainer
36 Steering Column
37 Front Bumper
38 12 Volt Charger
Not Shown: Label Sheet – 2
Parts
8
1
2
3
4
5
6
78
9
10 11
12
13 14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36 37
38

9
First-Time 6 Volt Battery Charging
E
WARNING
• Batteries must be handled by adults only.
• Never allow children to charge the 6 volt batteries. Battery charging must be done by adults
only. A child could be injured by the electricity involved in charging batteries.
• Use of the wrong type battery, fuse or charger could cause a fire or explosion, resulting in
serious injury.
• Never permit a child to handle batteries. The 6 volt batteries are heavy and contain sulfuric
acid (electrolyte), and if dropped, could result in a serious injury. Read the cautions on the
back panel of the 6 volt battery.
• Never lift or carry the 6 volt batteries by the wires or connectors. This can damage the 6 volt
batteries and possibly cause a fire. Lift and carry the 6 volt batteries by the cases only.
• Examine the 6 volt batteries, charger and their connectors for excessive wear or damage
each time you charge the 6 volt batteries. If damage or excessive wear is detected, do not
use the charger or the vehicle until you have replaced the worn or damaged part.
• Never alter this vehicle or its electrical system in any way. Alterations could cause a fire
resulting in injury and could also ruin the electrical system.
CAUTION
• Do not operate the vehicle for the first time until you have inserted 30 amp fuses into the
6 volt batteries and charged them for at least 18 hours. Never charge the 6 volt batteries
longer than 30 hours.
• Carefully read the Battery Care instructions to obtain the best battery life. Failure to follow
the Battery Care instructions may permanently damage your 6 volt batteries and may void
your warranty.
• Use the charger indoors only.
We recommend that you start charging the 6 volt batteries before beginning assembly of
your vehicle. Your new 6 volt batteries must be charged for at least 18 hours before you use
your vehicle for the first time.

®
®
• Squeeze the Lock-InTM connector
tabs on the charger connector
and plug it into the battery
connector.
• Plug the charger into a standard
120 volt wall outlet.
Note: If power flow to the wall
outlet is controlled by a switch,
make sure the switch is “ON”.
• Before first time use, charge the
6 volt batteries for at least 18
hours. Never charge the 6 volt
batteries longer than 30 hours.
Note: The 6 volt batteries must be
upright while charging.
2
3
Battery
Connector
Charger
Connector
Lock-InTM
Connector
Tabs
First-Time 6 Volt Battery Charging
10
• Insert a 30 amp fuse into each
6 volt battery.
Note: The top of the fuse will
not be flush with the top of the
6 volt battery when properly
installed.
• Stack one battery connector
on top of the other and snap
them together.
®
®
®
IMPORTANT
A 25 AMP FUSE MUST
BE INSTALLED IN TOP
OF BATTERY BEFORE
TOY WILL RECHARGE
OR OPERATE
IMPORTANT
A 25 AMP FUSE MUST
BE INSTALLED IN TOP
OF BATTERY BEFORE
TOY WILL RECHARGE
OR OPERATE
®
®
1
30 Amp Fuse Battery
Connectors
Charger

Assembly
Do Not Omit Any Steps. Please set aside at least 60 minutes for assembly.
• Apply labels to the dashboard
plate, knob plate, and both sides
of the key chain as shown. Make
sure the areas where the labels
will be applied are clean and
dry. For best adhesion, avoid
applying labels more than once.
Dashboard Plate
Knob Plate
1
11
F
COOL
HEAT
15
13
13
Key Assembly
Knobs
19
• Snap the key assembly into the
dashboard plate.
• Insert the key chain end through
the key and then into the square
opening in the key chain.
• Snap the knobs into the knob
plate.
Note: Gently squeeze the tabs on
the knobs together before insert-
ing the knobs into the knob plate.
• Set the dashboard plate and
knob plate aside.
2
• Fit the phone holder into the
pocket in the dash, as shown.
• Slide the tab on the front of the
phone holder clip into the slot in
the bottom of the phone holder
to secure the phone holder to
the dash.
• Insert a #6 x 1'' screw through the
top of the phone holder and the
dash, and into the screw peg on
the back of the phone holder
clip, as shown.
Helpful Hint: Press on the screw
peg to align it with the screw
holes in the phone holder and
dash.
• Tighten the screw with a Phillips
screwdriver. Do not over-tighten.
3
Square
Opening
Key
Key Chain
#6 x 1" Screw
Shown Actual Size
Dash
Phone Holder
Phone Clip Holder
Tab
18
COOL
HEAT
TM
Key Chain
20
21

12
Assembly
• Open the phone’s battery
compartment door and remove
the packet of #3 x 3/8" screws.
• Insert three “AAA” (LR03) alkaline
batteries as indicated in the
battery compartment.
• Close the battery compartment
door.
• Insert the #3 x 3/8" screws into the
holes in the battery compartment
door and tighten the screws with
a Phillips screwdriver. Do not
over-tighten.
4
+
–
“AAA” (LR03) x 3
Shown Actual Size
WARNING
Placing the “AAA” (LR03) batteries in the phone with the
positive (+) and negative (-) markings the wrong way could
cause damage or over-heating resulting in injury. The “AAA”
(LR03) batteries must be positioned as shown on the battery
compartment door.
Phone
Battery Compartment Door
Please Note:
• Do not mix old and new batteries.
• Do not mix different types of batteries; alkaline, standard (carbon-zinc) or rechargeable (nickel-cadmium).
• Remove batteries during long periods of non-use. Always remove exhausted batteries from this product.
Battery leakage and corrosion can damage this product.
• Never short circuit the battery terminals.
• Non-rechargeable batteries are not to be recharged.
• Only batteries of the same or equivalent type, as recommended above, are to be recharged.
• If removable rechargeable batteries are used, they are only to be charged under adult supervision.
• Rechargeable batteries are to be removed from this product before they are charged.
• If you use a battery charger, it should be examined regularly for damage to the cord, plug, enclosure and
other parts. Do not use a damaged battery charger until it has been properly repaired.
#3 x 3/8" Screw – 2
Shown Actual Size

13
Assembly
• Bend the end of the telephone
cord so that it forms a “T”.
• Insert the end of the telephone
cord through the hole in the
dash, as shown.
• Pull up on the end of the
telephone cord to be sure it is
secure.
• Place the telephone in the
telephone holder with the
number pad facing out.
• Position the bottom edge of the
knob plate in the opening in the
dash.
• Snap the top of the knob plate
into the dash.
123
456
78
Dash
5
Knob Plate
Telephone Cord
• Fit the tabs on the dash into
the slots in the front of the
vehicle body.
• Insert two #10 x 1" screws through
the holes closest to the front of
the vehicle body and into the
vehicle body .
• Insert two #10 x 1/2'' screws through
the holes closest to the seating
area and into the holes in the
vehicle body .
• Tighten each screw with a Phillips
screwdriver. Do not over-tighten.
2
1
123
456
78
Dash
Tab
6
Slots
Tab
#10 x 1" Screw – 2
Body
#10 x 1/2" Screw – 2
Both Shown Actual Size
1
2
1
2
1
2

• Fit the dashboard plate on the
dash. The notch in the large hole
should be at the top.
• Insert four #8 x 3/4" screws as shown.
• Tighten each screw with a Phillips
screwdriver. Do not over-tighten.
7
Steering Column
• Wipe the steering column with
a paper towel to remove any
excess lubricant.
• Turn the vehicle body on its side.
• Insert the straight end of the
steering column up through the
hole in the vehicle body wall
and out through the hole in the
dashboard plate.
14
Dash
Dashboard
Plate
Assembly
#8 x 3/4" Screw – 4
Shown Actual Size
Hole
8
Large Hole
Bottom View
Notch

10
TM
• Turn the vehicle body upright.
• Position the steering wheel so that
the spokes form a “Y” as shown.
The tab on the steering wheel
stem should face up.
• Fit the steering wheel onto the
steering column.
• Fit a cap nut onto the end of the
steering column.
• Tap the cap nut with a hammer
to secure it on the steering
column.
Helpful Hint! You may want the help
of another person to support the
steering column while you tap the
cap nut with the hammer.
15
Steering Wheel
Cap Nut
Assembly
Steering
Column
• Insert the end of the steering
column through the hole in the
steering rod.
• Fit a cap nut onto the end of the
steering column.
• While supporting the steering
column, tap the cap nut with a
hammer to secure it on the
steering column.
Helpful Hint! You may want the
help of another person to support
the steering column while you tap
the cap nut with the hammer.
9
Steering Rod
Cap Nut
End of Steering Column
Bottom View
“UP”
Tab

12
11
Assembly
TM
• Fit the wide notch in the side of a
headlight lens under the wide
tab on a lens guard.
• Press firmly on the inside of the
headlight lens to snap it into the
lens guard.
• Repeat this procedure to
assemble the other headlight
lens to the remaining lens guard.
Headlight
Lens
Wide Notch
Wide Tab
Lens Guard
Steering Wheel
• Align the tab on the steering
wheel cap with the slot in the
center of the steering wheel.
• Fit the steering wheel cap into
the center of the steering wheel.
• Insert two #8 x 1" screws into the
steering wheel cap as shown.
• Tighten the screws with a Phillips
screwdriver. Do not over-tighten.
#8 x 1" Screw – 2
Shown Actual Size
16
Steering Wheel
Cap

• Face the front of the vehicle.
• Apply labels to the vehicle body
grille as shown. Make sure the
areas where the labels will be
applied are clean and dry. For
best adhesion, avoid applying
the labels more than once.
13
• Fit the lens tabs on the back of a
headlight lens assembly (assem-
bled in step 12) into the headlight
slots in the grille.
• Press firmly to snap the headlight
lens assembly into the grille.
• Repeat this procedure to snap
the other headlight lens assembly
into the grille.
14
Grille
Tabs
Assembly
Slots
17
15
Front Bumper
Tabs
• With the front bumper angled as
shown, insert the tabs on the
front bumper into the slots in the
bumper support.
• Push down on the bumper so it
lays flat on the bumper support.
Slots Bumper Support
16

17
Assembly
• Insert the long tabs on the top of
a turn signal lens into the slots in
the front of the vehicle body. The
long tabs are at the top of the
turn signal lens.
• Push firmly on the bottom of
the turn signal lens to snap the
bottom tabs into the vehicle
body.
• Repeat this procedure to attach
the other turn signal lens to the
vehicle body.
16
Turn Signal
Lens
18
18
• Insert two #8 x 3/4" screws into the
front bumper as shown.
• Tighten the screws with a Phillips
screwdriver. Do not over-tighten.
#8 x 3/4" Screw – 2
Shown Actual Size
• Insert a hood latch into one of
the holes in the vehicle body,
near the hood area.
• Twist the base of the hood latch
1/4turn to secure it in the vehicle
body.
• Repeat this procedure on the
other side of the hood area to
attach the other hood latch to
the vehicle body.
Hood Latch
Hole
Long
Tabs Long
Tabs

21
20
Assembly
• Rotate the windshield forward so
that the base of the windshield
lies flat against the dash.
• Insert two #8 x 1/2" screws into the
holes in the rear of the windshield
as shown .
• Tighten the screws with a Phillips
screwdriver. Make sure there is no
gap between the windshield and
the dash. Do not over-tighten the
screws.
• Insert four #8 x 1" screws into the
holes in the front of the wind-
shield .
• Tighten the screws with a Phillips
screwdriver. Do not over-tighten.
2
1
#8 x 1/2" Screw – 2
19
Slots
• Insert the tabs on the windshield
into the slots in the vehicle body.
19
Tabs
Hood
Tabs
• Position the hood over the front
of the vehicle body as shown.
• Insert the tabs on the hood into
the slots in the vehicle body.
• Close the hood.
Slot Slot
Windshield
2
1
1
2
#8 x 1" Screw – 4
Both Shown Actual Size
1
2

22
Assembly
20
• Turn the seat upside down.
• Insert the fastener end of a short
seat belt strap through the slot
near the outer edge of the seat.
Make sure the side of the seat
belt with the fastener faces the
outer edge of the seat.
• Pull the short seat belt strap com-
pletely through the slot until the
last T-loop at the opposite end of
the belt catches against the slot.
(You will pull one T-loop through
the slot.)
• Repeat this procedure to
assemble the other short seat
belt strap.
23
• Insert each fastener end of the
long seat belt strap through a slot
in the center of the seat. Make
sure the fasteners face the outer
edge of the seat.
• Pull each side of the long seat
belt strap evenly through the
slots. Make sure to pull each
T-loop through a slot.
• Turn the seat upright.
Short Seat Belt Strap
Fastener End
Seat
Slot
End
T-Loops
T-Loop
Fastener End
Long Seat Belt Strap
Slot
T-Loop (Pull through slot)