Powermat Pm-pp-40s User manual

PM0691

ORIGINAL INSTRUCTIONS

USER MANUAL

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PLASMA CUTTING

PM-PP-40S

TABLE OF CONTENTS

SYMBOLS WARNING / INFORMATION .............................................. ........................................... 3

PURPOSE OF THE DEVICE ................................................ .................................................. ............... 4

SAFETY ................................................. .................................................. ................................ 5

Safety during welding ............................................... .................................................. .... 5

General safety ............................................... .................................................. ... 7

Protection against electric shock .............................................. ............................................ 8

Electromagnetic field ................................................ .................................................. .................. 8

Pacemakers ................................................ .................................................. ............................... 9

Activities while cutting ............................................... .................................................. .................... 9

Prohibited Actions ................................................ .................................................. ........................ 9

Basic activities after work ............................................. ....................................... 9

Final remarks ................................................ .................................................. ................................. 9

DESCRIPTION OF THE DEVICE ................................................ .................................................. ............................... 10

DESCRIPTION OF SYMBOLS ON THE LABEL ............................................. ..................................... 11

TECHNICAL DATA ................................................ .................................................. .............................. 12

INSRUKCJA INSTALLATION AND USE .............................................. ................................................. 12

Assembly welding mask ............................................... .................................................. .............. 12

Place using the unit ............................................... .................................................. ...... 13

Current power and grounding .............................................. .................................................. ............... 13

Cutting service ................................................ .................................................. ......................... 14

Description of the process of cutting ............................................... .................................................. ........................... 14

The most common disruption cutting .............................................. ............................................ 19

MAINTENANCE AND STORAGE ............................................... .................................................. .. twenty

Maintenance ................................................. .................................................. ................................... twenty

Storage ................................................. .................................................. ............................. 21

SERVICE ................................................. .................................................. ................................................ 21

WARRANTY ................................................. .................................................. ....................................... 22

Exclusions warranty ............................................... .................................................. ... 22

REMOVAL OF USED ............................................... .................................................. ....... 22

COMPANY INFORMATION ................................................ .................................................. ............................ 23

DECLARATION OF CONFORMITY ................................................ .................................................. .................... 23

SYMBOLS WARNING / INFORMATION

ATTENTION: Before using the device please read the instruction manual and safety ATTENTION: Before using the device please read the instruction manual and safety

instructions. Keep these instructions.

ATTENTION: General warning sign notes for each user on the general danger. It is ATTENTION: General warning sign notes for each user on the general danger. It is

combined with other instructions warning or other symbols that failure can lead to

personal injury or equipment damage.

ATTENTION: Use welding protective footwear. ATTENTION: Use welding protective footwear.

ATTENTION: Disconnect the device from the mains before carrying out maintenance and ATTENTION: Disconnect the device from the mains before carrying out maintenance and

cleaning.

ATTENTION: Use welding helmet or shield. ATTENTION: Use welding helmet or shield.

ATTENTION: Secure the cylinder from falling over. ATTENTION: Secure the cylinder from falling over.

ATTENTION: Use welding gloves. ATTENTION: Use welding gloves.

ATTENTION: Wear protective welding kneading. ATTENTION: Wear protective welding kneading.

SIGN crossed out wheeled bin: Warrant separate collection of WEEE and the prohibition SIGN crossed out wheeled bin: Warrant separate collection of WEEE and the prohibition

of throwing it together with other waste. Please refer to the "REMOVAL OF USED Error! of throwing it together with other waste. Please refer to the "REMOVAL OF USED Error!

You can not find the source references. " You can not find the source references. "

PURPOSE OF THE DEVICE

Plasma cutting PM-PP-40S is designed for manual or machine air plasma, electrically conductive parts made of

carbon steel and alloy steel, aluminum and its alloys, brass, copper, and iron. Special equipment allows cutting torch

in confined areas and in all possible positions. The device can be used in the production processes, the work bench,

repair, as well as scrap cutters. The cutter is provided with thermal overload protection, ground cable, service unit, the

power cable. The advantage of this cutting is small weight and size, and continuous regulation of the current for high

cutting quality of the cut material. The device has been built based on the latest technology uses IGBTs, which

translates into a reduction of electromagnetic interference, low power losses, increasing the efficiency and reliability of

the power supply, and lower energy consumption. The manufacturer is not liable for damages resulting from misuse.

For safety reasons, the device can not be used by children and young people under the age of 18 and by persons

under the influence of alcohol, drugs or other intoxicants.

Persons who are not familiar with this manual, please read carefully before its first use.

SECURITY

This section covers basic safety rules when working with the use of plasma cutting.

B SECURITY DURING WELDINGB SECURITY DURING WELDING

ELECTRIC SHOCK CAN KILL: Welding apparatus produce a high voltage. Do not touch ELECTRIC SHOCK CAN KILL: Welding apparatus produce a high voltage. Do not touch

the torch, welding material connected when the device is turned on to the network. All the

elements forming the welding current circuit may cause electric shock, so you should

avoid touching their bare hand and by wet or damaged protective clothing. Never work on

a wet surface or use damaged welding cables. NOTE: Removing the external time when

the device is connected to the network, as well as the use of the device with the covers

removed is prohibited! Welding cables, ground cable, earthing terminal and welding

equipment should be kept in good condition, ensuring safety.

ARC RAYS CAN BURN: It is not allowed to look directly at the eyes uncovered and ARC RAYS CAN BURN: It is not allowed to look directly at the eyes uncovered and

exposed to an electric arc. Always wear a mask or helmets protected with a suitable filter.

Bystanders, nearby, protected with non-combustible, absorbing radiation screens. Protect

the exposed parts of the body suitable protective clothing made of non-combustible

material.

FUMES AND GASES CAN BE DANGEROUS: In the welding process are FUMES AND GASES CAN BE DANGEROUS: In the welding process are

produced noxious fumes and gases hazardous to health. Avoid breathing these

fumes and gases. Workplace should be adequately ventilated and equipped with

exhaust ventilation. Do not weld in confined spaces. The surfaces of the elements

to be welded should be free from chemical impurities such as degreasing agents

(solvents) which decompose during welding to produce toxic gases.

ATTENTION: Disconnect the device from the mains before carrying out maintenance and ATTENTION: Disconnect the device from the mains before carrying out maintenance and

cleaning.

SPARKS CAN CAUSE FIRE: Sparks generated during welding can cause fire, SPARKS CAN CAUSE FIRE: Sparks generated during welding can cause fire,

explosion and burns unprotected skin. When welding should be wearing welding

gloves and protective clothing. Remove or secure any flammable materials and

substances from the workplace. Do not weld closed

containers or receptacles in which there were flammable

liquids. Such containers or tanks should be rinsed prior to welding in order to

remove flammable liquid. Do not weld near flammable gases, vapors or liquids.

Fire extinguishing equipment (fire blankets and fire extinguishers powder or snow)

should be located

near his workstation in a conspicuous and easily accessible place.

POWER SUPPLY: Disconnect the power supply before carrying out any work, repairs on POWER SUPPLY: Disconnect the power supply before carrying out any work, repairs on

the device. Regularly check the welding cables. If you note any damage to the wire or

insulation should be removed immediately. Welding wires can not be overwhelmed, touch

sharp edges or hot objects.

Intersects the MATERIALS CAN BURN: Never touch intersected elements unprotected Intersects the MATERIALS CAN BURN: Never touch intersected elements unprotected

parts of the body. While touching and moving the cut material, always use gloves and

welding pliers.

Noise can damage hearing: Noise-induced, some processes or equipment can damage Noise can damage hearing: Noise-induced, some processes or equipment can damage

hearing. Wear hearing protection in situations of increased noise levels.

FIRE OR EXPLOSION: Do not use the machine near flammable substances. Make sure FIRE OR EXPLOSION: Do not use the machine near flammable substances. Make sure

that the electrical network is properly configured to work with the welder. Overloading the

power supply may cause fire.

FALLING EQUIPMENT CAN BE DANGEROUS: To move the machine, use the FALLING EQUIPMENT CAN BE DANGEROUS: To move the machine, use the

handle of transport. All the equipment necessary to lift the unit must have sufficient

capacity and stable hook. When moving the machine by forklift truck, the forks

must be long enough to protrude beyond the device.

Overload can cause overheating: Do not extend the cycle of welding, welding Overload can cause overheating: Do not extend the cycle of welding, welding

between cycles allow the device to cool. In the case of excessive heating of the

device, shorten the cycle time of welding or reduce the welding current.

STATIC DISCHARGE MAY DAMAGE THE PRINTED CIRCUIT:

Before touching the printed circuit boards and parts of the electrical system should

be assumed grounding wrist-strap. Use of antistatic packaging is storing and

transporting electrical components.

READ INSTRUCTIONS: Carefully read the manual and follow the information READ INSTRUCTIONS: Carefully read the manual and follow the information

contained therein. For any damage caused by failure to comply with the guidelines

of this manual manufacturer is not liable.

HIGH FREQUENCY RADIATION: High-frequency radiation can zakłucać radio HIGH FREQUENCY RADIATION: High-frequency radiation can zakłucać radio

signals, alarm systems, work computers and communications equipment. User is

obliged to ensure a qualified electrician correct the problems resulting from

zakłucenia electrical installation. Regularly check and maintain electrical

installations. Use grounding and shielding and anti-surge protection measures to

minimize any zakłucenia.

ARC CUTTING CAN CAUSE INTERFERENCE: Electromagnetic energy can ARC CUTTING CAN CAUSE INTERFERENCE: Electromagnetic energy can

interfere with electronic equipment such as computers and computer-controlled

equipment. Make sure that the hardware devices in the work environment welders

are electromagnetically compatible. To minimize the potential for interference stick

welding wires close to each other, as close to the ground. In the case of electrical

equipment susceptible to interference spot welding should not be closer than

100m. The device must be connected and grounded in accordance with this

instruction. If noise still persists the user needs to take additional measures such

as changing jobs, the use of shielded cables, filters, linear and securing jobs.

General safety

Before each use, check that the correct pressure is set and the flow of air.

Before each use, check that the burner components - nozzles, electrodes, bushings, etc. - are properly selected

and installed correctly.

Before you begin using this unit, please read well with all operating elements. Practice handling of

the device and ask the professional about the features, mode of action and work techniques. Make

sure that in case of failure will be able to switch off immediately. Improper use of the device can lead

to serious injury.

The protective device and personal protective equipment to protect your own health and the health

of third parties and guarantee flawless operation.

• Use only parts and accessories supplied and recommended by the manufacturer.

• Never grasp the device by knives or hold it for the device protective cover. Do not move the device

connected to the network, keeping your finger on / off switch.

• Disconnect from the network when not in use, you want to transport them or you leave them unattended,

and when you run it, or clean the control.

• Do not attempt to repair the machine unless you have to adequate education. Any work that is not described

in this manual, can be performed only by authorized service.

• Do not carry the appliance by the cord. Do not use the cable to pull the plug from the mains. Protect the

cable from heat, oil and sharp edges.

•Do not use the machine near flammable liquids or gases. In the event of non-compliance with this recommendation

there is a danger of fire or explosion.

• The user is responsible for accidents or injuries caused by other people and for the resulting damage to their

property.

• Store in a dry place out of reach of children.

• Handle your device carefully. Keep the device in such a state that the head was clean to be able to work

better and safer. Follow the maintenance regulations.

ABOUT ROTECTION AGAINST ELECTRIC SHOCKABOUT ROTECTION AGAINST ELECTRIC SHOCK

• Note the mains voltage is in accordance with the data on the nameplate.

• Before each use, check the unit and power cord with plug for damage. Avoid body contact with grounded

parts (eg. The metal fence, metal bar).

• Cable socket must be protected against splashing water, made of rubber or covered it. Use only an

extension which is intended for use in the open air and are marked accordingly.

•Place the wire away from the work area and keep that in mind so that it is for the person that supports the device.

• Do not use damaged cables, connectors, plugs, or inconsistent with the provisions of the connecting cables.

In case of damage or cut power cord immediately pull the plug from the socket.

• Do not use the device if you can not turn on or off switch. Replacement of defective switches should be

ordered at the point of customer service.

• Do not overload the machine. Work in a given power range. Do not use machines with low power to perform

heavy work. Use your device only for the purposes for which it was designed.

P OLE ELECTROMAGNETICP OLE ELECTROMAGNETIC

To reduce the amount of electromagnetic fields in the workplace include:

1. Keep cables close together (you can turn the tape or taped). 1. Keep cables close together (you can turn the tape or taped).

2. Organize the wires from one side of the operator as far as possible from him. 2. Organize the wires from one side of the operator as far as possible from him.

3. Do not wrap the cables around the body. 3. Do not wrap the cables around the body.

4. The power source and wires should be as far away from the operator as possible. 4. The power source and wires should be as far away from the operator as possible.

5. Connect the terminal welding seam as close as possible. 5. Connect the terminal welding seam as close as possible.

R OZRUSZNIKI HEARTR OZRUSZNIKI HEART

You should consult your doctor before welding and welding being in place. The doctor will explain the procedure if

any of the contact with the welding apparatus.

C ZYNNOŚCI WHEN CUTTINGC ZYNNOŚCI WHEN CUTTING

a) Secure the workplace, as long as there is no fixed and mobile screens with anti przeciwodpryskowymi.

b) Use for cutting electric wires and an operating handle only in good condition (intact insulation).

c) Use only the correct thickness of the electrodes and nozzles.

d) Attach and set accurately and reliably cut the object and so has not been damaged.

e) Set the detail to be cut so as to prevent them from shifting or overturn.

f) when cutting inside the boilers, tanks or in a confined space by whatever ventilation use respiratory protection.

g) When operating inside the tanks, boilers and other metal rooms used electric lighting 24V.

h) Make sure that the workpiece does not risk falling or moving away the dangerous to the welder.

i) When working on scaffolding check the status of their efficiency.

j) Protect the respiratory tract, eyes, face and hands from burns and exposure through the use of appropriate

personal protection.

k) Switch individual air extraction, when this is established, the gaseous effluents are removed from the position.

l) Use only proper, undamaged and not oiled tools and support workshop.

C ZYNNOŚCI PROHIBITEDC ZYNNOŚCI PROHIBITED

Welder forbidden:

a) Capture of hot metal prepared for cutting and after cutting.

b) Isolated repair damaged electrical cables (electrical system).

c) During work breaks stick under his arm, operating handle or mass.

d) masks moving away too far from the welding face, her deposition before the arc goes out, as well as inflammation of the arc

without face protection.

e) Welding without proper grounding of the workpiece.

f) applying a temporary connection welding equipment.

g) Cause to the floor at the work station was wet, slippery, uneven, contaminated waste, previously blocked.

P ASIC OPERATIONS AFTER WORKP ASIC OPERATIONS AFTER WORK

Welder should:

a) Turn off the machine from the power supply.

b) Check that the job of a position or next to the fire was not dusty.

c) Organize your work station.

d) Organize welding equipment.

AT FINAL BALANCEAT FINAL BALANCE

a) When performing welding work inside the tanks, boilers or other confined spaces (up to 15m 3) welder a) When performing welding work inside the tanks, boilers or other confined spaces (up to 15m 3) welder a) When performing welding work inside the tanks, boilers or other confined spaces (up to 15m 3) welder

should be insured by another person, who will remain on the outside.