Powermatic R100 Install guide

IF USING INTUMESCENT KIT R97-XX, REFER TO INSTRUCTIONS
WITH KIT AS INSTALLATION DEPTHS WILL INCREASE
PLEASE READ FITTING INSTRUCTIONS THOROUGHLY
BEFORE INSTALLATION
IMPORTANT NOTICE - FOR FIRE DOOR INSTALLATIONS
REFER TO ITEM 1 IN FITTING INSTRUCTIONS
•UKCA marked
• CE marked and adjustable to conform to power size 3 of Controlled Door Closing
Device. BS EN1154: 1997 (Test door 60kg/132lbs).
• 1 Hour Fire Test BS EN1634-1: 2000.
• Adjustable speed control.
• Adjustable power latching action.
•
• Suitable for doors opening to a maximum of 105°. A door stop should be fitted.
• Maximum door weight 80kg/175lbs, width 950mm/38”.
• Suitable for latched and unlatched doors.
• Should NOT be used with rising butt hinges.
• For use with concealed hinges contact our Customer Service Team - details on
the back of this leaflet.

CHECK ALL COMPONENT PARTS AGAINST PARTS LIST.
TOOLS REQUIRED
PARTS LIST
Door Closer - x 1 Template - x 1 Allen Keys - x 2
Screws - x 12 Extractor Bolt - x 1 Mortice
Template - x 1
Allen Key
for Adjuster Screw
(Locking) - x 1

(A) (B) (C) (G)
(D) (E) (F)
• 
• 
• Wood Chisel 25mm x 185mm / 1” x 7”
• Solid Centre Auger Bit or Spade Bits
26mm Ø and 28mm Ø

• Bradawl
• 
• Tape Measure
• 
• Adjustable Spanner
• Ruler
The use of a dedicated morticing
tool is highly recommended for
multiple installations Mortice
Template supplied.
Order code R98.XX
www.morticer.com
ADBB morticer, a long shaft and WB27 and
WB29 cutters will be required
Eye Protectors, Ear Defenders
and a Face Mask are
recommended during installation
of Powermatic®.

IMPORTANT NOTICE
TEMPLATE POSITIONING
Fig. 1
DOOR CLOSERS FITTED
TO A FIRE DOOR
• Powermatic®, conforms to
Power Size 3 of Controlled Door
Closing Device Standard
BS EN1145:1997 when the power
latching action is set to maximum.
• Turn adjuster screw fully to
positive (+) as explained in 9.
• 

within 300mm / 12” of a hinge.
• 

& within 300mm / 12” of a hinge on
steel doors.
• Closer and plates should be bed-
ded in either Alfacryl FR
Intumescent Acrylic Mastic R99-XX
or alternatively Intumescent Kit
R97-XX, both available from
Samuel Heath.
• Ensure door is plumb, hinges are
free, and that timber is sound.
• Take template provided and fold
along centre line. Open door to 90º.
• Secure template to door edge and
frame edge within 300mm / 12” of a
hinge ensuring the centre line is central
in line with the pivot point of the hinge.
• Draw a vertical line at the centre point
of the door edge on the template.
NB This line must not exceed 35mm /
1 3/8” from template centre line.
See Fig. 2
• Repeat this vertical line onto the
frame side at the same distance from
centre line.
• At each point on the template where
the vertical lines cross the horizontal
dotted lines mark through the template
using an bradawl into the door edge
and frame edge to establish drilling
points.
• Remove template RETAIN FOR
REFERENCE
NOTE: Door can now be removed from
frame to assist drilling if preferred.



To achieve a maximum opening angle of 105° the centre of the closer

IMPORTANT

󰀨

as illustrated below.
Fig. 2

FRAME PREPARATION FOR
FRAME PLATE DOOR PREPARATION FOR BODY & DOOR PLATE
 
NB To ensure correct operation of


the door is in the closed position.
These instructions are based on the
gap between door and frame being
3mm ± 1.0mm
• Ø holes x 30mm /

as indicated on template
• 
to accept frame plate ends. *
• Remove excess timber between drilled
holes to accommodate frame plate.
* IF USING INTUMESCENT
KIT R97-XX, REFER TO
INSTRUCTIONS WITH
KIT AS INSTALLATION
DEPTHS WILL INCREASE
• Ø x 185mm /

indicated on template. *
• 
accept door plate ends. *
• Remove excess timber between drilled
holes to accept the closer body and door
plate.

INSTALLING CLOSER
 
• Insert closer body into door.
• Insert extractor bolt (E) into position and
rotate clockwise until holes in link rods
appear.
• Generally for thicker doors expose both
holes on each rod.
• Insert the Allen keys (C) through both
top and bottom link rod holes.
Both Allen keys must be correctly
located
• Remove extractor bolt.
• Secure door plate to door with six screws
(D).
IMPORTANT
With composite doors and door linings

(2.5mm) to suit fixing screws.

ADJUSTMENT -
CLOSING SPEED
 
• With the closer secure and now held

push both link rods across door plate
󰀨
Secure with six screws (D).
• Open door slightly and remove Allen
keys.
• Installation is now complete.
• Remove dust cap.
• Use one of the Allen keys (C) to
adjust closing speed.
• 
Negative (-) reduces door speed, as
indicated on door plate.

9-395
27/11/20
Leopold Street
Birmingham
B12 0UJ, England


󰀩
[email protected]
www.samuel-heath.co.uk
US Customer Service
[email protected]
Federal I.D. No. 58-1504682
www.samuel-heath.com
ADJUSTMENT -
POWER LATCHING ACTION
• The power latching action can be

screwdriver.
• Loosen locking screw using Allen key
(F) to allow the adjuster screw to turn.
•
which latching action engages.
Negative (-) decreases angle at which
the latching action engages.
• Re-tighten locking screw when
correct power latching action achieved.
MAINTENANCE
•
tightly fastened.
• Ensure that all components on the
doorset, i.e. latch, hinges etc.
are functioning correctly.
www.concealeddoorclosers.com
CANADA


HONG KONG


TAIWAN
USA
UK
1038953
2000-602490
82862
AUSTRIA
BELGIUM
DENMARK
FRANCE
GERMANY
IRELAND
ITALY
LUXEMBOURG
NETHERLANDS

SWEDEN
SWITZERLAND
LIECHTENSTEIN

156554
6625847
2004/0111831
2365822
2436363
GB25447175
GB2415014

PS 8259