Powermatic 1791216K Service manual

Operating Instructions and Parts Manual
14” Woodworking Band Saw
Model PWBS-14CS
WALTER MEIER (Manufacturing) Inc.
427 New Sanford Rd.
LaVergne, TN 37086 Part No. M-1791216
Ph.: 800-274-6848 Revision F 07/2013
www.powermatic.com Copyright © 2013 Walter Meier (Manufacturing) Inc.
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2
Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter
Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance
and major repair on yourPOWERMATIC®tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local
Walter Meier distributor, or visit powermatic.com.
WARRANTY
POWERMATIC products carry a limited warranty which varies in duration based upon the product.
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives
and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general POWERMATIC warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products with a Five
Year Warranty that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does
not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or
alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the
locationnearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option.
We will return the repaired product or replacement at our expenseunless it is determined by us thatthere is nodefect, or that the
defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the
product. In the event you choose to have the product returned, you will be responsible for the handling and shipping costs of the
return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; youmay also have other rights which vary from statetostate.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED
WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY
AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS.
SOME STATESDO NOT ALLOW THE EXCLUSIONOR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are
not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts,
fittings, and accessory equipmentwhich theymay deem necessary for any reason whatsoever.

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Table of Contents
Warranty and Service..............................................................................................................................2
Table of Contents....................................................................................................................................3
Warning...................................................................................................................................................5
Introduction .............................................................................................................................................6
Features and Specifications.....................................................................................................................7
Grounding Instructions.............................................................................................................................8
115 Volt Operation...............................................................................................................................8
230 Volt Operation...............................................................................................................................8
Extension Cords...................................................................................................................................9
Unpacking.............................................................................................................................................10
Contents of the Shipping Container....................................................................................................10
Installation and Assembly......................................................................................................................12
Mounting Band Saw to Stand.............................................................................................................12
Installing Drive Belt............................................................................................................................13
Installing Trunnion Support.................................................................................................................14
Installing Extension Table ..................................................................................................................14
Installing Main Table..........................................................................................................................14
Leveling the Extension Table .............................................................................................................15
Installing Rear Rail.............................................................................................................................15
Installing Front Rail and Rip Fence.....................................................................................................16
Resaw Guide.....................................................................................................................................18
Blower Nozzle....................................................................................................................................18
Work Lamp........................................................................................................................................18
Installing Quick Tension Lever............................................................................................................19
Stand Attachments.............................................................................................................................19
Dust Collection...................................................................................................................................19
Riser Block Accessory........................................................................................................................19
Adjustments ..........................................................................................................................................20
Tilting the Table.................................................................................................................................20
Adjusting 90°Table Stop....................................................................................................................20
Table Aligned with Blade....................................................................................................................21
Installing Blades.................................................................................................................................21
Blade Tension....................................................................................................................................22
Blade Tracking...................................................................................................................................23
Guide Post and Upper Blade Guard...................................................................................................23
Upper Bearing Guides........................................................................................................................24
Lower Bearing Guides........................................................................................................................24
Miter Gauge.......................................................................................................................................25
On/Off Switch.....................................................................................................................................26
Maintenance..........................................................................................................................................26
Blade Selection .....................................................................................................................................27
Width.................................................................................................................................................27
Pitch..................................................................................................................................................27
Shape................................................................................................................................................27
Set.....................................................................................................................................................28
Material..............................................................................................................................................28
Blade Breakage .................................................................................................................................28
Operation..............................................................................................................................................29
General Procedure.............................................................................................................................29
Ripping..............................................................................................................................................29
Crosscutting.......................................................................................................................................29
Resawing...........................................................................................................................................30
Blade Lead ........................................................................................................................................30
Troubleshooting – Mechanical and Electrical Problems..........................................................................31
Troubleshooting – Operating Problems..................................................................................................32
Optional Accessories.............................................................................................................................34
Blade Selection Guide...........................................................................................................................35
For Radius Cutting.............................................................................................................................35

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Replacement Parts................................................................................................................................36
Parts List: Body Assembly..................................................................................................................36
Body Assembly..................................................................................................................................39
Parts List: Closed Stand Assembly.....................................................................................................40
Closed Stand Assembly.....................................................................................................................41
Parts List: Fence and Rail Assembly..................................................................................................42
Fence and Rail Assembly...................................................................................................................43
Parts List: Table and Trunnion Assembly............................................................................................44
Parts List: Miter Gauge Assembly.......................................................................................................45
Parts List: Blade Tension Lever..........................................................................................................46
Electrical Connections for PWBS-14CS.................................................................................................47

5
Warning
1. Read and understand this entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This band saw is designed and intended for use by properly trained and experienced personnel only.
If you are not familiar with the proper and safe operation of a band saw, do not use until proper
training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, Walter Meier
(Manufacturing) Inc., disclaims any real or implied warranty and holds itself harmless from any injury
that may result from that use.
6. Always wear approved safety glasses/face shields while using this band saw. (Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.)
7. Before operating the band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
•Lead from lead based paint.
•Crystalline silica from bricks, cement and other masonry products.
•Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Make sure the band saw is firmly secured to the stand or a work bench before use.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.
19. Keep the floor around the machine clean and free of scrap material, oil and grease.
20. Keep visitors a safe distance from the work area. Keep children away.
21. Make your workshop child proof with padlocks, master switches or by removing starter keys.

6
22. Make your workshop child proof with padlocks, master switches or by removing starter keys.
23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
24. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving parts. Do not overreach or use excessive force to perform any machine operation.
25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
26. Make relief cuts where possible, when cutting curved stock.
27. When feeding small work pieces into the blade, always use a push stick, fixture, or similar device to
keep hands at a safe distance.
28. Use recommended accessories; improper accessories may be hazardous.
29. Do not expose machine to rain or use in wet or damp locations.
30. Maintain tools with care. Keep blades sharp and clean for the best and safest performance. Follow
instructions for lubricating machine and changing accessories.
31. Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to
remove chips or debris — do not use your hands.
32. Do not stand on the machine. Serious injury could occur if the machine tips over.
33. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
34. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious and possibly fatal
injury.
Introduction
This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and
maintenance procedures for a Powermatic Model PWBS-14CS Band Saw. This manual contains
instructions on installation, safety precautions, general operating procedures, maintenance instructions
and parts breakdown. This machine has been designed and constructed to provide years of trouble free
operation if used in accordance with instructions set forth in this manual. If there are any questions or
comments, please contact either your local supplier or Walter Meier. Walter Meier can also be reached at
our web site: www. waltermeier.com.
The specifications in this manual were current at the time this manual was published, but because of our
policy of continuous improvement, Walter Meier reserves the right to change specifications at any time
and without prior notice, without incurring obligations.

7
Features and Specifications
Figure 1
Model Number.......................................................................................................................PWBS-14CS
Stock Number............................................................................................................................1791216K
Resaw (Height) Capacity (in.)..................................................................................................................6
Cutting Width (Throat Capacity)(in.).................................................................................................13-1/2
Minimum Saw Blade Width (in.)............................................................................................................1/8
Maximum Saw Blade Width (in.)...........................................................................................................3/4
Blade Length (in.)............................................................................................................................93-1/2
Main Table Size (LxW)(in.) .............................................................................................................15 x 15
Extension Table Size (LxW)(in.)..................................................................................................15 x 5-1/2
Blade Speed (SFPM).........................................................................................................................3000
Table Tilt (deg.)................................................................................................................45 Right, 10 Left
Table Height from Floor (in.)..................................................................................................................44
Dust Chute Outside Diameter (in.)...........................................................................................................4
Minimum Dust Collection CFM Required.............................................................................................. 350
Motor......................................................... TEFC, 1.5HP, 1PH, 115/230V (prewired 115V), 11/5.5A, 60Hz
Recommended circuit (*subject to local electrical codes)........................................................................30/20 A
Overall Dimensions – Body and Stand fully assembled (LxWxH)(in.).......................................20 x 34 x 68
Stand Footprint (LxW)(in.).........................................................................................................16 x 17-1/2
Approximate Weights:
Body (Net/Shipping)(lbs.)......................................................................................................... 166/178
Closed Stand (Net/Shipping)(lbs.)................................................................................................ 84/88

8
Grounding Instructions
This tool must be grounded while in use to protect the operator from electric
shock.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric
current to reduce the risk of electric shock. This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified
electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The
conductor, with insulation having an outer surface that is green with or without yellow stripes, is the
equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely
understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension cords
that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.
Repair or replace a damaged or worn cord immediately.
It is recommended that the PWBS-14CS Band Saw, when operated at 115 volts, be connected to a
grounded and dedicated 30 amp circuit with circuit breaker or time delay fuse. When operated at 230
volts, connect the saw to a 20 amp dedicated circuit with breaker or time delay fuse. Local codes take
precedence over recommendations.
115 Volt Operation
As received from the factory, your band saw is wired to run at 115 volt operation. This band saw, when
wired for 115 volts, is intended for use on a circuit that has an outlet and a plug that looks like the one
illustrated in Figure 2. A temporary adapter, which looks like the adapter illustrated in Figure 3, may be
used to connect this plug to a two-pole receptacle, as shown in Figure 3 if a properly grounded outlet is
not available. The temporary adapter should only be used until a properly grounded outlet can be
installed by a qualified electrician. This adapter is not applicable in Canada. The green colored rigid
ear, lug, or tab, extending from the adapter, must be connected to a permanent ground such as a
properly grounded outlet box, as shown in Figure 3.
Figure 2 Figure 3
230 Volt Operation
If 230V, single-phase operation is desired, the following instructions must be followed:
Disconnect the machine from the power source.
This band saw is supplied with four motor leads that are connected for 115V operation, as shown in
Figure 4. Reconnect these four motor leads for 230V operation, as shown in Figure 5. These diagrams
are also found inside the cover of the motor junction box.

9
The 115V attachment plug (shown in Figure 6) supplied with the band saw, must be replaced with a
UL/CSA listed plug suitable for 230V operation (shown in Figure 7). Contact your local authorized Walter
Meier (Manufacturing) Inc., service center or qualified electrician for proper procedures to install the plug.
The band saw must comply with all local and national codes after the 230 volt plug is installed.
The band saw with a 230 volt plug should only be connected to an outlet having the same configuration
(see Figure 7). No adapter is available or should be used with the 230 volt plug.
Important: In all cases (115 or 230 volts), make certain the receptacle in question is properly
grounded. If you are not sure, have a registered electrician check the receptacle.
Make sure the lamp bulb is rated 220V when using 230V power for the band saw.
Figure 4 Figure 5
Figure 6 Figure 7
Extension Cords
If an extension cord is necessary, make sure the cord rating is suitable for the amperage listed on the
machine’s motor plate. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating.
Use the chart in Figure 8 as a general guide in choosing the correct size extension cord for the band saw.
If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Recommended Minimum Gauge (AWG) of Extension Cords
Ampere Rating
Volts Total Length of Cord in Feet
115 V 25 ft. 50 ft. 100 ft. 150 ft.
230 V 50 ft. 100 ft. 200 ft. 300 ft.
A
WG
< 6 18 16 16 14
6 to 10 18 16 14 12
10 to 12 16 16 14 12
12 to 16 14 12 Not recommended Not recommended
Figure 8

10
Unpacking
The band saw is shipped in two cartons. Open
both cartons and inspect contents for shipping
damage. Report any damage immediately to
your distributor and shipping agent. Do not
discard any shipping material until the Band
Saw is assembled and running properly.
Compare the contents of both cartons and all
internal boxes with the following parts list to
make sure all parts are intact.(*) Missing parts, if
any, should be reported to your distributor. Read
this instruction manual thoroughly for assembly,
maintenance and safety instructions.
Contents of the Shipping Container
Carton #1 – Band Saw:
Refer to Figure 9.
1 Band Saw – (A)
1 guide rail – (B)
1 rip fence – (C)
1 rear rail – (D)
1 front rail – (E)
1 trunnion support – (F)
1 level board – (G)
1 miter gauge – (H)
1 main table – (J)
1 extension table – (K)
1 drive belt – (L)
1 quick tension lever – (M)
1 owner's manual (not shown)
1 warranty card (not shown)
2 Hardware packages, as follows.
Hardware Package #1 contains:
Refer to Figure 10.
1 support plate (HP1-A)
1 air jet nozzle (HP1-B)
1 cord clamp (HP1-C)
1 pan head screw, M5x12 (HP1-D)
2 table locking knobs (HP1-E)
6 lock washers, M8 (HP1-F)
8 flat washers, M8 (HP1-G)
5 hex nuts, M8 (HP1-H)
6 hex cap screws, M8x40 (HP1-J)
1 hex cap screw, M8x80 (HP1-K)
Hardware package #2 contains:
Refer to Figure 11.
3 hex (Allen) wrenches, 3,4,5mm (HP2-A)
4 spacers (HP2-B)
4 hex nuts, M8 (HP2-C)
4 socket set screws, M8x20 (HP2-D)
4 socket head cap screws, M6x25 (HP2-E)
4 lock washers, M6 (HP2-F)
4 flat washers, M6 (HP2-G)
4 socket head cap screws, M8x65 (HP2-H)
2 L-spacers (HP2-J)
Figure 9
Band Saw carton
Figure 10
Hardware package #1
(stock no. PWBS14-HP1)
Figure 11
Hardware package #2
(stock no. PWBS14-HP2)

11
Carton #
2
-
Stand
:
Refer to Figure 12.
1 Stand with motor (N)
1 pulley cover (O)
1 fence body (P)
2 hardware packages, as follows.
Hardware package #3 contains:
Refer to Figure 13.
2 fence hooks (HP3-A)
2 miter gauge hooks (HP3-B)
1 blade hook (HP3-C)
2 pulley cover knobs (HP3-D)
4 carriage bolts, M8x16 (HP3-E)
4 flanged hex nuts, M8 (HP3-F)
2 pan head screws, M5x12 (HP3-G)
2 pan head screws, M4x10 (HP3-H)
Hardware package #4 contains:
Refer to Figure 14.
1 resaw pin (HP4-A)
1 resaw pin knob (HP4-B)
1 fence rear hook (HP4-C)
2 hex nuts, 1/4” (HP4-D)
1 flat washer, 1/4” (HP4-E)
1 lock washer, 1/4” (HP4-F)
1 sliding pad (HP4-G)
4 hex cap screws, 5/16”x3/4” (HP4-H)
4 lock washers, 5/16” (HP4-J)
4 flat washers, 5/16” (HP4-K)
7 hex cap screws, M6x20 (HP4-L)
7 lock washers, 1/4” (HP4-M)
7 flat washers, 1/4” (HP4-N)
(*) the identifying letters/numbers in parentheses are
used throughout the text to clarify assembly. For
actual part numbers if re-ordering, see the part
breakdowns at the back of this manual.
Figure 12
Stand carton
Figure 13
Hardware package #3
(stock no. PWBS14-HP3)
Figure 14
Hardware package #4
(stock no. PWBS14-HP)

12
Installation and Assembly
Tools required for assembly:
open-end or box wrenches– 10mm, 12mm, 1/2”
[in some cases, a socket wrench set can be
used to speed assembly time]
hex (Allen) wrenches – 3, 5, 6mm
Cross point (Phillips) screwdriver
square
straightedge
NOTE: If further clarification is needed for any of
the following assembly procedures, consult the
exploded views at the back of this manual.
Exposed metal surfaces on the Band Saw, such
as the table, have been given a protective
coating at the factory. This should be removed
with a soft cloth moistened with a light solvent.
Do not use gasoline, lacquer thinner, acetone,
or other highly volatile solvents for this. Do not
use an abrasive pad as it may scratch the
polished metal surfaces.
IMPORTANT: The Band Saw must be
disconnected from the power source before
any assembly procedures!
Mounting Band Saw to Stand
Refer to Figures 15 and 16.
1. Remove loose items from inside of stand.
2. Place stand upright on a level surface. If
desired, the stand can be further stabilized
by securing it to the floor with lag screws
through the inside corner holes. If using a
mobile base, lock the casters before
assembling or operating the band saw.
The saw body is heavy – use
caution when lifting, and stabilize until firmly
attached to the stand. Failure to comply may
cause serious injury.
3. With the aid of a second person, lift the
Band Saw out of the shipping container and
place on top of the stand. Make sure that
front of saw (with Powermatic nameplate)
faces same direction as curved stand front.
4. Line up holes in the saw base with holes in
the top of the stand. Fasten saw base to the
stand with four M8x40 hex cap screws
(HP1-J), eight M8 flat washers (HP1-G), four
M8 lock washers (HP1-F), and four M8 hex
nuts (HP1-H). Use a 1/2” wrench to tighten.
Figure 15

13
5. Push motor cord and strain relief plate
through the opening to the outside of the
stand, as shown in Figure 16. Fasten the
strain relief plate to the stand with two
M5x12 pan head screws (HP3-G).
6. Connect the plugs of the switch cord and
motor cord (Figure 16). Do not connect
machine to power source during
assembly.
Installing Drive Belt
Refer to Figures 17 through 20.
1. The motor and wheel pulleys have been
accurately aligned with each other by the
manufacturer. However, the user may wish
to verify this setting in case misalignment
has occurred during transit. Misaligned
pulleys can produce excessive wear on
drive belts.
2. If the pulleys do not lie in a straight plane
(Figure 17), loosen the set screw on one of
the pulleys and shift the pulley in or out until
both pulleys lie in a straight plane. Tighten
set screw.
3. Open the lower door, and loosen the four
hex nuts on the motor plate an equal
amount, with a 1/2” wrench (see Figure 18).
Lift up on the motor to provide slack for the
drive belt installation.
4. Install the belt around the motor pulley and
the wheel pulley.
5. Tension the drive belt by pushing down on
the motor. You may have to push down
harder on the pulley end of the motor to
overcome the pressure of the drive belt and
keep the motor pulley aligned with the wheel
pulley.
6. Tighten the four hex nuts on the motor plate.
NOTE: The belt is properly tensioned when
finger pressure between the two pulleys
causes approximately 1/2” deflection (Figure
19).
7. Screw the two pulley cover knobs (HP3-D)
into the threaded holes in the back of the
saw, as shown in Figure 20. Slide the pulley
cover down over the knobs, and tighten the
knobs.
Figure 16
Figure 17
Figure 18
Figure 19

14
Installing Trunnion Support
Refer to Figure 21.
1. Use the two locating pins attached to the
saw body to help position the trunnion
support. Attach trunnion support to saw
body with two M8x30 hex cap screws (HP1-
J) and two M8 lock washers (HP1-F).
Tighten with a 1/2” wrench.
2. Thread M8 hex nut (HP1-H) onto the M8x80
hex cap screw (HP1-K) and install into the
trunnion support as shown. Finger tighten
the hex nut; this will be fully tightened later
for the 90° table stop setting.
Installing Extension Table
Refer to Figure 22.
1. Install a M8 hex nut (HP2-C) on each of the
four M8x20 set screws (HP2-D), then install
these set screws into the four outer holes of
the level board (G), as shown.
2. Leave the set screws flush with the top side
of the level board for now. These will be
adjusted later during leveling.
3. Place four spacers (HP2-B) over the holes
in the saw body, and place the level board
on them, as shown. Align the four innermost
holes of the level board with the spacers,
and insert four M8x65 socket head cap
screws (HP2-H). Firmly tighten these screws
down into the base through the spacers,
using a 6mm hex wrench.
4. Position the extension table (K) over the
level board. Insert four M6x25 socket head
cap screws (HP2-E) with four M6 lock
washers (HP2-F) and four M6 flat washers
(HP2-G) up through the remaining holes of
the plate and into the underside of extension
table. Hand tighten only at this time.
Installing Main Table
Refer to Figure 23.
1. To mount the main table, remove table pin
by pulling it straight out, twisting it if needed.
Remove the table insert by pushing it up
from beneath the table.
2. Rotate the table so that the saw blade will
slide through the slot in the table. Then
orient the table so the screws will slide into
the holes on the trunnion support, as shown
in Figure 23. Attach the two table locking
knobs (HP1-E) to these screws and tighten.
3. Re-install table pin and table insert.
Figure 20
Figure 21
Figure 22

15
Leveling the Extension Table
NOTE: Before leveling the extension table, the
90-degree stop of the main table should be
verified. Read “Adjusting 90° Table Stop” on
page 20, then return to this page.
Refer to Figures 22 and 24.
1. Position the main table at 90-degrees and
tighten the table locking knobs.
2. Place a straight edge (Figure 24) across
both tables, at several points along the
tables. If the extension table is not level with
the main table, use the level board beneath
to achieve this, as follows.
3. With the four M6x25 socket head cap
screws (HP2-E, Figure 22) still slightly
loose, loosen the hex nuts (HP2-C) and turn
any of the four set screws (HP2-D) with a
4mm hex wrench, to raise or lower that part
of the extension table.
4. When the extension table is level with the
main table, use a 1/2” wrench to tighten the
hex nuts (HP2-C) up against the level
board, to secure the setting of the set
screws.
5. Adjust the gap between the extension table
and the main table. This gap can be easily
set by using the provided L-spacers (HP2-J)
(Figure 24). Place the L-spacers between
the tables as shown, and nudge the
extension table toward the main table as far
as it will go.
6. Snug the socket head cap screws (HP2-E)
with a 5mm hex wrench, and remove the L-
spacers.
7. Tilt the main table to ensure that it does not
rub against the edge of the extension table.
8. Securely tighten the four socket head cap
screws (HP2-E), making sure the extension
table doesn’t shift during tightening.
Installing Rear Rail
Refer to Figure 25.
1. Disconnect machine from power source.
2. Install rear rail (D) to the main table using
two M6x20 hex cap screws (HP4-L), two
1/4" lock washers (HP4-M) and two 1/4" flat
washers (HP4-N). Finger tighten only.
3. The rear rail should lie parallel to the table
top. Place a combination square on the
main table at one end of the rear rail to get a
measurement showing table-to-rail distance,
as shown. Check the other end of the fence;
the measurement should be the same.
Figure 23
Figure 24
Figure 25

16
4. Shift either end of the fence as needed to
gain identical distance from table top.
5. Tighten both screws in the rear rail using a
10mm wrench.
Installing Front Rail and Rip Fence
Refer to Figures 26 through 29.
1. Install front rail (E, Figure 26) to the main
table using two M6x20 hex cap screws
(HP4-L), two 1/4" lock washers (HP4-M) and
two 1/4" flat washers (HP4-N). Finger
tighten only at this time.
2. Install guide rail (B, Figure 27) to the slots in
the front rail using three M6x20 hex cap
screws (HP4-L), three 1/4" lock washers
(HP4-M) and three 1/4" flat washers (HP4-
N). Tighten with a 10mm wrench.
3. Attach the fence (C, Figure 28) to the fence
body (P) with four 5/16”x3/4” hex cap
screws (HP4-H), four 5/16” lock washers
(HP4-J) and four 5/16” flat washers (HP4-K).
Tighten the screws with a 12mm wrench.
4. At the rear of the fence, thread a 1/4” hex
nut (HP4-D, Figure 29) onto the sliding pad
(HP4-G) and insert the sliding pad through
the fence and rear hook (HP4-C). Secure in
place using a 1/4” flat washer (HP4-E), 1/4”
lock washer (HP4-F) and a 1/4” hex nut
(HP4-D). The rear hook should be adjusted
so that it overlaps the rear rail by
approximately 1/8".
5. Hook the fence assembly over the rear rail,
and onto the guide rail, as shown in Figure
28.
6. When the fence assembly is placed on the
table, the rear hook (HP4-C) should be
almost contacting the underside of the rear
rail, as shown. The sliding pad will ride
along the top of the rear rail.
Setting Fence-to-Table Gap
The gap between the bottom of the rip fence
and the table top should be high enough that the
fence will not scrape along the table, yet low
enough that thin workpieces won’t slip beneath
it. The gap should be equal along the length of
the fence. Adjust as follows:
Refer to Figures 29 and 30.
1. Lock the fence assembly to the front rail by
pushing the fence handle down. The front
rail screws should still have “play” in them.
2. Lift up on both guide rail and fence together
until the fence/table gap at the front edge of
the table is acceptable.
Figure 26
Figure 27
Figure 28
Figure 29

17
3. Tighten both screws on the front rail (HP4-L,
Figure 26) with a 10mm wrench.
4. Adjust the height of the sliding pad at the
rear of the fence (Figure 29) if further
adjustment is needed to even the gap along
the length of the fence.
Aligning Fence to Blade
Refer to Figure 31.
1. Place the table at 90-degrees. (Make sure
the 90° Table Stop setting has been verified
– see page 20.)
2. Lock the fence to the guide rail with the
handle.
3. Place a square on the table and against the
fence, as shown in Figure 31.
4. If the fence is not square to the table,
slightly loosen the two screws in the front
rail (see Figure 26) and raise or lower one
end of the front rail assembly until fence is
square to table.
5. Re-tighten screws. The fence face is now
square to the table, and thus parallel to the
blade.
The fence must also be set so that it aligns with
the blade front-to-back, as follows:
6. Move the fence so that it just contacts the
blade without bending it, and lock the fence
to the guide rail.
7. Check that the fence is aligned with the
blade; that is, it contacts front and back of
blade evenly. If the fence does not align with
the blade, loosen the four hex cap screws
(HP4-H).
8. Align the fence with the blade, then tighten
the four hex cap screws.
Checking zero setting
Refer to Figure 31.
1. With the fence now aligned with the blade,
and still contacting the blade as shown in
Figure 31, check to see that the pointer is
aligned with zero on the guide rail scale.
2. If minor adjustment is necessary, loosen the
screw that holds the pointer in place, and
adjust the pointer. Re-tighten the screw.
3. If major adjustment is necessary, loosen the
guide rail screws (HP4-L, Figure 27), and
slide the entire fence/guide rail together until
the fence just contacts the blade. Re-tighten
guide rail screws, and make further minor
adjustment with the pointer.
Figure 30
Figure 31

18
NOTE: The pointer’s zero position should be
tested later by cutting a straight piece of stock,
carefully measuring its width, and comparing it
to the scale reading.
Resaw Guide
Refer to Figure 32.
For resawing operations, attach the resaw guide
(HP4-A) to the fence using the knob (HP4-B)
through the slotted hole. Position the resaw
guide so that it is centered approximately with
the front edge of the saw blade.
The resaw guide offers a taller, single-point
contact surface that allows pivoting of the
workpiece in order to keep the blade on the
cutting line.
Blower Nozzle
Refer to Figures 33 and 34.
1. The air hose, which is already connected to
the saw body, should be inserted through
the hole in the stand (visible in Figure 16)
and connected to the nozzle of the air
regulator on the motor (Figure 33). Use a
lighter or match to briefly heat the end of the
hose so that it will slip over the nozzle. As it
cools, it will form a tight seal over the
nozzle.
2. Attach the plate (HP1-A) to the blade guide
assembly.
3. Connect the top end of the air hose to the
plate (HP1-A) with the M5x12 pan head
screw (HP1-D) through the cord clamp
(HP1-C). Heat the end of the hose with a
lighter or match, then push the wide end of
the nozzle (HP1-B) into the hose; the
tapered end points down toward the table as
shown.
Work Lamp
Refer to Figure 35.
The goose-neck lamp uses a medium base light
bulb (not provided) which should be 60 watts or
less. The work lamp is operated independently
of the main saw switch.
IMPORTANT: If you are using 115 volt power
for the band saw, use a standard 110 volt light
bulb. If you are using 230 volt power for the
band saw, you must use a 220 volt light bulb.
Use of a bulb not rated for
the voltage may result in shattering of the
bulb.
Figure 32
Figure 33
Figure 34
Figure 35

19
Installing Quick Tension Lever
Refer to Figure 36.
Install the quick tension lever (M) onto the shaft
as shown, and tighten the two set screws using
a 3mm hex wrench. The movement of the blade
tension lever is explained under “Installing
Blades”.
Stand Attachments
Refer to Figure 37.
1. Mount the two miter gauge hooks (HP3-B)
to the side of the stand with two M8x16
carriage bolts (HP3-E) and two M8 flanged
hex nuts (HP3-F). Position the hooks at an
angle, similar to that shown in Figure 38.
The miter gauge can be stored in these
hooks.
2. Mount the blade hook (HP3-C) with two
M4x10 pan head screws (HP3-H) as shown.
The blade hook can store a rolled-up spare
blade.
3. Mount the two fence hooks (HP3-A) to the
opposite side of the stand with two M8x16
carriage bolts (HP3-E) and two M8 flanged
hex nuts (HP3-F). The rip fence can be
stored in these hooks when not in use.
Dust Collection
Refer to Figure 38.
The use of a dust collection system (not
provided) is strongly advised when using the
band saw. It will help keep your shop clean, and
reduce the risk of health problems due to wood
dust inhalation. The dust collector should have
sufficient capacity for this size band saw
(minimum 350 cubic feet per minute).
Connect a 4” diameter dust collection hose (not
provided) to the port at the back of the band
saw, and secure tightly with a hose clamp, as
shown.
Note: Dryer vent hose is not suitable for dust
collection purposes.
Riser Block Accessory
A Riser Block kit (stock no. 1791217, not
provided) is available as an accessory. When
installed, it increases resaw capacity (workpiece
height capacity) to 12 inches. If you have
purchased the Riser Block, consult the
instruction sheet that accompanies it.
Figure 36
Figure 37
Figure 38

20
Adjustments
Tilting the Table
Unplug the machine from the
power source before making any repair or
adjustment.
Refer to Figure 39.
1. Loosen the table locking knobs.
2. Tilt table up to 45 degrees to the right. The
angle is indicated on the trunnion scale.
3. Tighten the table locking knobs.
4. You can place a measuring device on the
table and against the blade to verify the 45°
setting.
Adjusting 90°Table Stop
Refer to Figures 39 and 40.
1. Disconnect machine from power source.
2. Loosen table locking knobs and tilt table to
the left until it rests against the table stop
screw.
3. Use a square placed on the table and
against the blade, as shown in Figure 40, to
verify that the table is 90 degrees to the
blade. Make sure the table insert is level
with the table surface, to ensure an accurate
reading.
4. If an adjustment is necessary, tilt the table
out of the way and tighten the table locking
knobs.
5. Loosen jam nut (Figure 39) and turn table
stop screw left or right to raise or lower the
stop. Tighten jam nut down against the
trunnion support to hold table stop screw in
place.
6. Unlock the table and tilt it back on to the
table stop screw to confirm table is 90
degrees to the blade. Repeat this process
as necessary until table is 90 degrees to the
blade.
7. Make sure pointer (Figure 39) indicates
zero. If it does not, loosen screw and move
pointer to align with zero. Re-tighten screw.
NOTE: After adjusting the 90-degree stop, it
may be necessary to re-set the extension table
so it is level with the main table. See “Leveling
the Extension Table.”
Figure 39
Figure 40