Powernail 2000 User manual

1-1/4” 20 GAGE POWERCLEATS®
1” 20 GAGE POWERCLEATS®
POWERNAIL COMPANY, INC.
1300 Rose Road, Lake Zurich, IL 60047 US
Phone: [phone] or 847-847-3000
www.powernail.com
12
©Powernail Company 2013
This chart will assist you in determining the proper length of Powercleats to use for
various thicknesses of flooring. Approximate vertical penetration of the Powercleat under
the hardwood floor is shown for each application. This is only a guide. Results should be
tested in the field before proceeding.
POWERCLEATS LENGTH DETERMINATION CHART
Nail Penetration for 3/4" Subflooring.
Model 2000 Pneumatic Powernailer™
POWERNAIL
®
CO.
REV 16.08.18
WARNING
OPERATION AND MAINTENANCE MANUAL
MANUAL DE OPERACION Y DE MANTENIMIENTO
MANUEL D’INSTRUCTIONS ET D’ENTRETIEN
Read this manual before you use this Powernailer®. Follow all safety warnings and
instructions. If you are uncertain about the operation of the nailer, call us directly
at 1-800-323-1653 for assistance or contact the closest Powernail Dealer for help.
Please retain this information for future reference.
Revision 1

2
The Model 2000 trigger-pull nailer is designed to bring Powernail quality and flooring expertise
to a pneumatic nailer. The Model 2000 is designed for use with 1” and 1-1/4”, 20 gauge L-Cleat
Powernails®. The Model 2000 nails from 5/16” to 9/16” flooring through the use of a FLEX
adjustable foot assembly that can be adjusted to fit different flooring profiles.
INTRODUCTION
INDEX
LIMITED WARRANTY
POWERNAIL® Company, Inc. warrants to its customer, and to the first end-use
purchaser of POWERNAIL Model 2000 POWERNAILER purchased from an authorized
POWERNAIL distributor, that each serialized manufactured Model 2000 POWERNAILER
by POWERNAIL®, for a period of 12 months from the date of purchase; shall be free
of defects in materials and workmanship and will meet POWERNAIL’S specifications in
effect at the time of product shipment. POWERNAIL will repair or replace, at its option,
any Model 2000 POWERNAILER that does not conform to this warranty. Claims must be
made no later than fifteen (15) days after the end of the warranty period. POWERNAIL will
perform all repair or replacements itself or through its authorized contractors. POWERNAIL
is not responsible for shipping, labor or other direct or indirect costs. Damage caused by
abuse, misuse, unusual or excessive wear is excluded. Repair or modification of the Products
by unauthorized parties will void this warranty. The customer is responsible for returning
Products to POWERNAIL for verification of nonconformance. Warranties for Products not
manufactured by POWERNAIL are limited to warranties provided to POWERNAIL by the
manufacturer of such product that are assignable to customer.
THESE WARRANTIES AND REMEDIES ARE EXCLUSIVE OF ALL OTHERS,
EXPRESS OR IMPLIED. THE WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR PURPOSE ARE EXPRESSLY EXCLUDED. IN NO EVENT SHALL
POWERNAIL’S LIABILITY FOR A WARRANTY CLAIM EXCEED THE PRICE PAID
TO POWERNAIL FOR THE NONCONFORMING PRODUCT, REGARDLESS OF THE
FORM OR BASIS OF THE CLAIM OR CAUSE OF ACTION.
Index..................................... 2
Warranty............................... 2
Operating the tool................. 4-6
Air Supply............................. 5
Safety Labels........................ 7
Maintenance......................... 7
Clearing a jam...................... 8
Troubleshooting Chart.......... 9
Schematic / Parts List.......... 10-11
Nail Depth Chart..................... 12
Phone Support..................... 12
Web Site.............................. 12
Powernail Company Info..... 12
11
MODEL 2000 SCHEMATIC
46
44
27
65
18R1
18L 59
61
60
58
47
46
45
43
57
48
49
56
51
50
76
42
75
80
77
73
78
71
72R1
74

10
ITEM DESCRIPTION Avail. PART #
1 SCREW M4 x 10mm n/a
2 BUSHING n/a
3 EXHAUST COVER n/a
4 WASHER n/a
5 SCREW M5 x 20mm n/a
6 SPRING WASHER 5 n/a
7 CYLINDER CAP 09-20FN2007
8 GASKET S 09-20FN2008
8a SPRING 09-20FN20082
9 VALVE SEAT 09-20FN2009
10 O-RING 15.7 x 2 KIT 09-20FN2010
11 O-RING 38.8 x 3 KIT 09-20FN2011
12 VALVE 09-20FN2012
13 O-RING 33.5 x 3.5 KIT 09-20FN2013
14 STOPPED WASHER n/a
15 COLLAR n/a
16 O-RING 50.5 x 2.5 KIT 09-20FN2016
17 O-RING 28.3 x 3 KIT 09-20FN2017
18 Obsolete: Use #18R1 or #18L for Driveblad & Gate (R1)
18R1 Piston-Driveblade Assembly
(Revision 1 Assembly) S 09-20FN2018R1
18L KIT: Piston-Driveblade (R1) with
Revision 1 Gate Plate Included 09-20FN2018L
19 CYLINDER S 09-20FN2019
20 O-RING 36.3 x 2.5 KIT 09-20FN2020
21 O-RING 35.3 x 2.5 KIT 09-20FN2021
22 BUMPER S 09-20FN2022
23 BODY n/a
24 JOINT GUIDE S 09-20FN2024
25 SAFE GUIDE n/a
26 SPRING S 09-20FN2026
27 DRIVE BLADE n/a See #18
28 SPRING PIN 3 x 26 n/a
29 SEAL n/a
30 TRIGGER VALVE HEAD n/a
31 O-RING 15 x 1.9 n/a
32 TRIGGER VALVE GUIDE n/a
33 O-RING 5.5 x 1.5 n/a
34 SPRING n/a
35 TRIGGER VALVE STEM n/a
36 SPRING n/a
37 WASHER S 09-20FN2037
ITEM DESCRIPTION Avail. PART #
38 TRIGGER ASSEMBLY n/a
39 TRIGGER PIN n/a
40 SCREW M4 x 16mm n/a
41 WASHER n/a
42 .125 DIA x .312 ROLL PIN S 09-20FN2042
43 CHANNEL S 09-20FN2043
44 CHANNEL GUIDE S 09-20FN2044
45 CHANNEL BRACKET S 09-20FN2045
46 M4-0.7 x 10mm S.H.C.S.
(CH BRACKET & PLATE) S 09-20FN2046
47 M4-0.7 x 14mm B.H.C.S.
(PUSHER STOP) S 09-20FN2047
48 LOCK PLATE S 09-20FN2048
49 M4-0.7 x 5mm S.H.C.S. S 09-20FN2049
50 GATE S 09-20FN2050
51 M4-0.7 x 16mm F.H.C.S.(w/patch) S 09-20FN2051
56 NAIL PUSHER S 09-20FN2056
57 SPRING S 09-20FN2057
58 LOCK PIN S 09-20FN2058
59 LOCKING WASHER S 09-20FN2059
60 TORSION SPRING S 09-20FN2060
61 LOCK S 09-20FN2061
65 AIR PLUG n/a
66 NUT M5 09-20FN2066
67 M5-0.8 x 18mm S.H.C.S. (Bracket) S 09-20FN2067
68 SOFT GRIP SLEEVE n/a
69 GASKET n/a
70 END CAP n/a
71 FOOT S 09-20FN2071
72 Obsolete: Use either #72R1 or #18L Kit See #72R1
72R1 Gate Plate -Revision 1 Gate Plate only fits
with #18R1 Driveblade. 09-20FN2072R1
73 SUPPORT SHOE S 09-20FS5073
74 FOOT REST S 09-20FS5074
75 SAFETY S 09-20FN2075
76 KNOBS - FOOT REST S 09-20FS5076
77 1/4-28 x 1-1/4” CAP SCREW S 09-20FS5077
78 M4-0.7 x 14mm S.H.C.S. S 09-20FN2078
80 M5-0.8 x 20mm S.H.C.S. S 09-20FS5080
90 Model 2000 Seal Kit S 09-20FN2090SK
KIT Piston-Driveblade (R1) with
Revision 1 Gate Plate Included 09-20FN2018L
MODEL 2000 PARTS LIST
KEY: S=Sold Separately, n/a Not available separately, KIT=Sold as part of a Kit
SAFETY INSTRUCTIONS
3
When operating this Nailer, the operator and others in the work area should ALWAYS wear approved
SAFETY GLASSES, with front and side eye protection. Eye protection will help guard against flying
nails and debris, which could cause severe eye injury.
EAR PROTECTION should be used to prevent hearing damage when there are high noise levels
in the work area. ALWAYS use ear plugs with a noise reduction rated at 29 db or higher at a
construction site.
Nailer noise ratings are at LPA-1sd=90.6,
LWA-1sd=99.3 and LPA-1s,1m=86.3.
Nailer vibration rating: m/s2=3.05.
Always DISCONNECT THE AIR SUPPLY before making any adjustments, repairing, clearing jams or when the
Nailer is not in use. Do not use on scaffolding or ladders and disconnect nailer from air supply when transporting
between installation areas.
Never attach the female end of a quick disconnect to the Nailer. This will trap air inside the Nailer and permit it to
be discharged. Only the unrestricted male connection should be attached to the Nailer.
Nailer requires an air source that can continuously deliver 70 to 110 psi at 3-1/2 cubic feet of air per minute for
operation.
Normal air pressure should not exceed 110 psi or damage to the Nailer and seals may occur. Excess air
pressure can cause the Nailer to explode.
To prevent fire or explosion, use only regulated compressed air—do not use bottled gases of any kind (no
oxygen or combustible gasses) to power this Nailer.
Nailer is intended for use installing wood flooring and is not to be used for purposes not specified in the
operations manual.
Do not use any nails other than Powernail® Powercleats which are 20 gage L-cleat nails specifically designed
for use in any 20 gage Powernailer. Powercleat nails are available in lengths of 1” and 1-1/4”. Contact your
Powernail Dealer for the correct Powercleats for the Model 2000.
Use only Powernail replacement parts in the repair or maintenance of this nailer. Parts or repair services are
available from the manufacturer or from agents authorized by the manufacturer. Repairs should be carried out
only by trained service personel in the field of fastener driving tools who will observe proper safety controls while
performing maintenance. Service personel should be qualified to assess the safe working condition of fastener
driving tools.
Always make sure Nailer is empty of nails before connecting air hose, so as to prevent any accidental discharge
from occurring. ONLY CONNECT AIR TO AN UNLOADED NAILER.
Do not depress the trigger when loading. If the fasteners are jammed, disconnect the tool from the air supply
before you remove the jammed nails.
Never place any part of the body in the discharge path of the Nailer when air is connected to the
Nailer. Never point the tool at yourself or others, even if the tool is not loaded. For safety, keep out of
reach of children. Never leave the Nailer unattended while it is connected to an air supply.
Do not fire into hard materials or attempt to use on hard or brittle material such as concrete, steel
or tile. Before using this tool, carefully check that all parts are working correctly. Do not use the tool if it is not
operating correctly, check for causes and adjust as necessary for proper operation. When not in use, the tool
should be cleaned, fully assembled and then stored in a dry location. This will extend the life of the tool and
reduce any oxidation.

4
The Model 2000 nails down flooring from
5/16” to 9/16” using the Powernail FLEX
adjustable foot assembly that can be adjusted to
fit different flooring profiles.
To use the Model 2000, simply snug up the
flooring, pull the trigger and let the nailer drive and
set the nail at the correct 45 degree angle.
The unique body design allows for different grip
angles and has an adjustable exhaust port to
redirect nailer exhaust.
OPERATION
The Model 2000
installs tongue and
groove flooring
from
5/16” to 9/16”
.
Adjustable
Exhaust
Port
Floor activated safety mechanism
prevents accidental tool activation.
Trigger-pull Operation!
Adjustable
FLEX Foot
Assembly
5/16"
(8 mm)
5/
5/
5/
5/
5/
5/
5/
5/
5/
5/
5/
5/
5/
16
16
16
16
16
16
1616
"
"
"
"
"
"
"
"
"
"
"
"
"""
3/8"
(9 mm)
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
3/
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
8"
1/2"
(12 mm)
1/
1/
1/
1/
1/
1/
1/
1/
1/
1/
1/
1/
1/
1/
1/
1/
1/
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
1/1/
1/
1/
1/
1/
1/
1/
1/
1/
1/
1/
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
2"
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
9/16"
(14 mm)
PROBLEM POSSIBLE CAUSE SOLUTION
1Air leaking at
Trigger area
1. O-ring (31) in trigger valve is damaged.
2. Trigger valve head (30) is damaged.
3. Trigger valve stem (35), seal (29) or O-ring (31)
is damaged.
1. Check and replace O-ring.
2. Check and replace trigger
valve head.
3. Check and replace trigger valve stem,
seal or O-ring.
2Air leaking between
body and drive guider
Damaged bumper (22). Check and replace bumper.
3Air leaking between
body and cylinder cap
1. Screw loose (5).
2. Damaged gasket (8).
1. Tighten screws.
2. Check and replace gasket.
4
Blade driving
fastener
too deeply
1. Worn bumper (22).
2. Air pressure is too high
1. Replace bumper.
2. Adjust the air pressure.
5
Runs slowly or
has loss of power
1. Insufficient oil.
2. Insufficient air supply.
3. Broken spring in cylinder cap (8a).
4. Exhaust port (3) in cylinder cap is blocked
1. Lubricate as instructed
2. Check air supply.
3. Replace spring.
4. Replace damaged internal parts.
6Tool skips a fastener
1. Worn bumper (22) or damaged spring (57).
2. Dirt in gate (50).
3. Inadequate airflow to tool.
4. Worn or dry O-ring (17) on piston.
5. Cylinder cap seal leaking (8).
1. Replace bumper or pusher spring.
2. Clean drive channel of front plate.
3. Check hose and compressor fittings.
4. Replace O-ring or lubricate.
5. Replace seal.
7
Fasteners are
jammed
(see page 8)
1. Joint guider is worn (24).
2. Fasteners are wrong size or damaged.
3. Magazine or front plate screws are loose (78).
4. Blade (27) in piston assembly is damaged.
1. Replace joint guider.
2. Use the recommended and
undamaged fasteners.
3. Tighten screws.
4. Replace piston assembly.
8Tool will not drive
down tight
1. Worn blade in piston assembly.
2. Lack of power.
3. Slow cycling and loss of power.
1. Replace piston assembly.
2. Adjust to adequate air pressure.
3. Check cylinder cap spring for
broken coils or reduced length.
Check if exhaust port of cylinder
cap is restricted.
Here are some common issues that may occur during use.
If the nailer is not working as it should, stop using the tool immediately and resolve the
issue before continuing.
9
TROUBLE SHOOTING CHART

8
CLEARING A JAM
Disassembly: (See Figure 7.)
1) NOTE: Do not remove the two M5 screws (80).
2) Remove the two adjusting knobs (76) and cap screws (77).
3) Remove the support shoe (73) and foot rest (74).
4) Remove three M4 screws (78) with a 3mm allen wrench and lift off foot (71).
5) Slide the safety arm (75) to the side.
6) Lift the gate plate (72) off to clear the jam and inspect the drive blade (27) and its path.
Reassembly:
1) Make sure the drive blade (27) is centered and re-install the gate plate (72).
2) Slide the safety arm (75) back on top of the gate plate (72).
3) Install foot (71) on top of safety arm (75) and gate plate (72).
4) Install three M4 screws (78) and tighten.
5) Install support shoe (73), foot rest (74), cap screws (77), and adjusting knobs (76).
76
77
73 74
(80) DO NOT REMOVE THE TWO TOP BODY SCREWS
75
71
78
72
72
27
Figure 7.
Figure 3
5
CONNECTING THE TOOL TO AN AIR SUPPLY
Your air tool is fully assembled when you receive
it. Before using it, attach the air line and desired
air system accessories. Be sure the air hose
is depressurized when installing or removing
adapters to the air line. To prevent misfire, do not
connect air to a loaded nailer.
Figure 2
K
AI R HOSE
1. An automatic airline oilier is recommended but oil may be
added manually before every operation or after about 1 hour of
continuous use.
2. Place two (2) drops of air-tool oil in the air plug as shown
(Figure 3). If you are using an automatic in-line oiler, check and
add oil if necessary.
3. Turn your compressor on and set the compressors pressure
regulator to the proper pressure for the size and type of fastener
being used. Normal operating pressure should be adjusted
between 70-110 psi based on fastener and wood being used.
4. Connect the tool to the air supply (Figure 2).
FOOT ADJUSTMENT / NAIL LOCATION Figure 1.
Loosen both adjusting knobs
(#76, See Figure 1.)
Hold nailer on a piece of sample flooring
to be installed.
Adjust the foot rest (#74) so it lays flat on
the finished surface of the flooring
(Figure 1).
Lightly snug both adjusting knobs (#76).
Push down on the support shoe (#73) so
it lays flat on the sub floor.
Tighten both adjusting knobs (#76).
Test the adjustment by nailing down
a sample piece of
flooring.
Re-adjust the foot if
necessary so that the
nail insertion point
enters the center
of the flooring nail
pocket. (Figure 4).
OPERATION, continued...
Adjust the foot to a sample of your wood.
74. Foot Rest
76. Adjusting Knobs (2)
73. Support Shoe
Nailer
Quick
Connector
Figure 4.

6
LOADING THE FASTENERS
1. Depress the LOCK (61) to release the
MOVABLE CHANNEL GUIDE (44) and
slide the channel guide out fully as shown in
Figure 5.
2. Place a full stick of 1” or 1-1/4”
20 gage Powercleats into the
FIXED CHANNEL (43).
Lay the stick of nails with the L-shape facing
inward towards the center of the channel
(See Figure 6).
3. Slide the MOVABLE CHANNEL GUIDE
(44) forward until it is locked. 44 43
OPERATION, continued...
Figure 5.
61
Figure 4.
Lay the stick of nails into the
fixed channel with the L-shape
facing inward towards the
center of the channel.
Figure 6.
REGULAR MAINTENANCE
1. Frequent, but not excessive, lubrication is required for best performance.
Oil added through the airline connection will lubricate internal parts. An
automatic airline oilier is recommended but oil may be added manually
before every operation or after about 1 hour of continuous use.
Only a few drops of oil at a time are necessary. Too much oil will collect
inside the tool and be blown out during the exhaust cycle. ONLY USE
PNEUMATIC TOOL OIL. Do not use detergent oil or additives, as these
lubricants will cause accelerated wear to the seals in the tool.
7
Figure 3
2. Use a small amount of oil on all moving surfaces and pivots.
3. Dirt and water in the air supply are major causes of pneumatic tool wear. Use a filter/oiler for better
performance and longer life. The filter must have adequate flow capacity for the specific application.
Consult the manufacturer’s instructions for proper maintenance of your filter.
4. Keep tools clean for better and safer performance. Use nonflammable cleaning solutions only if
necessary. CAUTION: Soaking the tool may damage O-rings and other tool parts.
MAINTENANCE
WARNING!
1. Read and understand operating manual
before using.
2. Operator and all the by-standers must wear
ANSI approved safety glasses, ear and head
protections.
3. Never use oxygen or other flammable gases.
Only choose clean dry regulated compressed
air below 110 PSI pressure.
4. Remove finger from trigger while not
operating.
5. Never trip over the hose. Make sure all
connections are tight.
6. Disconnect the tool from air supply before
clearing jams, serviceing, adjusting or during
non-operation.
7. Don’t point tool at people or animals while
operating.
MODEL
2000 1” - 1-1/4“ (25mm - 32mm) Length
USE 20 GAUGE POWERCLEATS
NAILER SAFETY LABELS
Operating Pressure
70 - 100 psi