Powerscreen XA750S User manual

XA750S JAW CRUSHER
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE
Original Instructions
Issue Date: 14.02.2012
Language: English (en)
Revision No.: 1.0
Reference No: XA750S-01
Operations Manual

160412
USER MANUAL
OPERATION
SET-UP
TRANSPORT
nSAFETY
This manual contains safety information which the operator should read and follow.
Failure to do this will increase the risk of injury or may result in death. This user manual is
part of the plant and must always be available wherever the plant is in use and kept with it
at all times.
EN - English
SERVICING
LUBRICATION
WEAR PARTS
XA750S
XA750S Rev 1.0

i
Powerscreen® XA750S
EN
01
EN
Introduction
Introduction to User Manual ----------------------------------------01-2
Safety Warnings and Symbols --------------------------------------01-3
Designated Use of Machine ----------------------------------------01-4
Additional Information and Features ----------------------------------01-5
AM0009 Fuel Transfer Pumps [EN] -------------------------------------- AM0009-1
AM0010 M.C.S. Belt Weigher BW100 [EN] ------------------------- AM0010-1
AM0011 Water Pump [EN] ------------------------------------ AM0011-1
02
EN
Safety Notices and Hazards
Safety Notices -------------------------------------------------02-2
Safety Information -----------------------------------------------02-6
Organisation Measures -------------------------------------------02-7
Selection and Quali󰘰cation of Personnel - Basic Responsibilities --------------02-8
Safety Instructions Governing Speci󰘰c Operational Phases------------------02-9
Warning of Special Dangers---------------------------------------02-12
Safety Signs --------------------------------------------------02-16
03
EN
General Information
General ------------------------------------------------------03-2
EC Conformity -------------------------------------------------03-2
Units of Measure------------------------------------------------03-3
Copyright -----------------------------------------------------03-3
Operating Temperature -------------------------------------------03-4
Information and Advice -------------------------------------------03-4
04
EN
Plant Speci󰘰cation and Information
Dimensions ---------------------------------------------------04-2
Plant Description------------------------------------------------04-3
Weights ------------------------------------------------------04-3
Plant Components-----------------------------------------------04-4
Jaw Crusher ---------------------------------------------------04-8
06
EN
General Screen Icons
Plant Icons ----------------------------------------------------06-2
10
EN
Preparing to Move the Plant
Initial Preparation -----------------------------------------------10-2
Preparing for Loading [Engine stopped]----------------------------------10-3
Product Conveyor -----------------------------------------------10-5
Dirt Conveyor [If 󰘰tted] ---------------------------------------------10-8
Hopper------------------------------------------------------10-10
Safety Grid ---------------------------------------------------10-11
Maintenance Platforms ------------------------------------------10-12
Secure Loose Items --------------------------------------------10-13
Set Plant to Track Mode -----------------------------------------10-14

ii
Manual Contents
11
EN
Unloading and Loading - Transport Trailer
Unloading from Trailer --------------------------------------------11-2
Loading on to Trailer ---------------------------------------------11-3
12
EN
Moving the Machine [‘860’ control]
Moving the machine on the tracks------------------------------------12-2
Initial Preparation -----------------------------------------------12-2
Preparing Umbilical Control ----------------------------------------12-3
Preparing Radio Control [if 󰘰tted] -------------------------------------12-4
Manoeuvring the Machine -----------------------------------------12-6
Finish Manoeuvring the Machine -----------------------------------12-10
14
EN
‘860’ Radio Remote Control
Operation [if 󰘰tted] ----------------------------------------------------------14-2
Battery Recharging ----------------------------------------------14-3
Battery Replacement ---------------------------------------------14-4
15
EN
Engine Stop
Switching o󰘯 engine ---------------------------------------------15-2
16
EN
Emergency Stop
Emergency Stopping the Machine -----------------------------------16-2
Re-Setting Emergency Stops ---------------------------------------16-3
Testing Emergency Stops -----------------------------------------16-4
17
EN
Preparing to Crush
Plant Location Considerations --------------------------------------17-2
Initial Preparation -----------------------------------------------17-3
Hopper-------------------------------------------------------17-5
Secure Hopper -------------------------------------------------17-6
Dirt Conveyor [if 󰘰tted] ---------------------------------------------17-7
Crusher Safety Grid----------------------------------------------17-8
Product Conveyor -----------------------------------------------17-9
Access Platforms and Ladders -------------------------------------17-11
18
EN
Loading the Vibrating Feeder Hopper
Correct Loading of Hopper -----------------------------------------18-2
20
EN
Crusher Operation
Starting to Crush Material -----------------------------------------20-2
Starting the Plant -----------------------------------------------20-3
Product Conveyor -----------------------------------------------20-6

iii
Powerscreen® XA750S
EN
Crusher ------------------------------------------------------20-8
Dirt Conveyor [if 󰘰tted] --------------------------------------------20-10
Vibrating Feeder -----------------------------------------------20-12
Setting the Speed of the Vibrating Feeder -----------------------------20-14
Finishing Plant Start Up ------------------------------------------20-16
21
EN
Operation - Adjusting and Setting
Measuring Discharge Opening --------------------------------------21-2
Adjustment System ----------------------------------------------21-3
Adjusting Discharge Opening ---------------------------------------21-4
22
EN
Operation - Clearing Blockages
Clearing Blocked Crusher -----------------------------------------22-2
23
EN
Plant Alarms
Active Plant Alarms ----------------------------------------------23-2
24
EN
Daily Plant Checks
Checks Prior to Daily Start -----------------------------------------24-2
25
EN
Dust Suppression System
Dust Suppression Water Spray System [if 󰘰tted] --------------------------------25-2
26
EN
Re-fuelling
Check Fuel Level and Fill Up ---------------------------------------26-2
27
EN
Feeder Stop and Start [‘860’ Radio Remote]
Radio Remote Control - Feeder Stop & Start, [if 󰘰tted] ----------------------27-2
31
EN
Preparing to Finish Crushing
Normal Closing Down the Plant -------------------------------------31-2
32
EN
Clearing a Stalled Jaw Crusher
Stalled Jaw Crusher ---------------------------------------------32-2
33
EN
Initial Checks - Running In
Initial Start-Up--------------------------------------------------33-2
Actions During Running-In Period ------------------------------------33-3
34
EN
Jaw Crusher Checks
Jaw Crushers --------------------------------------------------34-2
Wear Checks --------------------------------------------------34-2
Routine Inspection Checks-----------------------------------------34-4

iv
Manual Contents
40
EN
Servicing Safety and Precautions
Servicing Safety Information----------------------------------------40-2
41
EN
Servicing - Lubrication
Lubrication Requirements -----------------------------------------41-2
Lubrication and Hydraulic System Schedule ----------------------------41-4
Ambient Temperature Variations -----------------------------------41-10
42
EN
Lubricant and Fluid Speci󰘰cations
Lubricant Oil Speci󰘰cations ----------------------------------------42-2
Grease Speci󰘰cations --------------------------------------------42-4
Hydraulic Fluid Speci󰘰cations---------------------------------------42-6
43
EN
Servicing Vibrating Hopper Feeder
Vibrating Hopper Feeder - Servicing ----------------------------------43-2
44
EN
Servicing Jaw Crusher
Jaw Crusher Lubrication ------------------------------------------44-2
45
EN
Servicing Vee Belts
General ------------------------------------------------------45-2
Alignment -----------------------------------------------------45-3
Adjustment ----------------------------------------------------45-4
Replacement --------------------------------------------------45-7
Drive Belt Tension-----------------------------------------------45-8
Fault Finding--------------------------------------------------45-10
46
EN
Servicing Conveyors
Magnetic Separator [if 󰘰tted] -------------------------------------------------46-2
Training of Belts ------------------------------------------------46-3
Conveyor Belt Tensioning -----------------------------------------46-4
Inspection of Conveyors ------------------------------------------46-6
Lubrication ----------------------------------------------------46-8
Cleaning Conveyor Belts ------------------------------------------46-9
47
EN
Servicing of Tracks
Plant Tracks ---------------------------------------------------47-2
Adjusting Track Tension ------------------------------------------47-4
Drive Oil Draining & Filling -----------------------------------------47-6

v
Powerscreen® XA750S
EN
48
EN
Servicing Clutch type ‘G’
Engine Power Transmission----------------------------------------48-2
49
EN
Servicing Magnetic Separator
Magnetic Separator - General [if 󰘰tted] ----------------------------------------49-2
Inspection-----------------------------------------------------49-2
Servicing -----------------------------------------------------49-3
50
EN
Servicing Electrical System
General ------------------------------------------------------50-2
Battery Replacement ---------------------------------------------50-3
51
EN
Servicing Hydraulic System
General ------------------------------------------------------51-2
Hydraulic Fluid Level ---------------------------------------------51-3
Suction Filter --------------------------------------------------51-4
Return Filter ---------------------------------------------------51-6
Tank Breather--------------------------------------------------51-7
Pressure Filters [if 󰘰tted]-----------------------------------------------------51-8
60
EN
Replacing Worn Jaws
Jaw Replacement -----------------------------------------------60-2

vi
Manual Contents