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PowerTek 9010 User manual

Powertek MC9010 User Manual
Powertek MC9010 User Manual
Powertek MC9010 User Manual
Multifunction calibrator 9010 is designed as universal calibration tool for electrical calibration
laboratories, covering most of their workload like multimeters, clamp meters, ohm meters, power meters
and power analysers, energy meters, transducers, insulation testers, process meters, scopes and many
others. High load capacity of voltage output (up to 50 mA) allows for calibration of high-consumption
analogue meters. Installed harmonic and non-harmonic shape signals allow for testing meter sensitivity
to distorted signals by a signal with various crest factor.
Advancing from previous M14x calibrator series, 9010 can now calibrate even 400 MHz scopes, 1.5 kV
insulation testers and 1 MW power meters. On the other hand we kept all the popular functions including
complete transducer and external sensor calibration (strain gauge, pressure, torsion, force, etc.) using
built-in multimeter, automatic uncertainty calculation, remote control and easy recalibration.
Main control segments of the calibrator are:
1. Output terminals
2. Display
3. Numeric and navigation keys
4. Function keys
5. Input terminals
6. Softkeys (sky blue) and menu keys (grey)
Powertek MC9010 User Manual
All input and output terminals are located on left side of front panel. Labels between terminals show
overall maximum voltage ratings in standby. Maximum voltage ratings during operation are usually
lower and exceeding them might cause damage to the calibrator! See Specifications for detailed ratings.
1. HI. Outputs set voltage in VOLTAGE and POWER functions, set resistance in 2W mode of
RESISTANCE and CAPACITANCE functions and force signal in 4W RESISTANCE mode.
All signals are relative to LO.
2. I+. Outputs set current in CURRENT and POWER functions and senses RESISTANCE in 4W
mode. All signals are relative to I-.
3. LO. Acts as zero potential in VOLTAGE, POWER, 2W RESISTANCE, 2W CAPACITANCE
and HVR functions. Also provides zero potential to force signal in 4W RESISTANCE mode.
4. I-. Acts as zero potential in CURRENT and POWER functions. Also provides zero potential to
sense signal in 4W RESISTANCE mode. I- terminal is floating up to 20 Vpk relative to the
Ground, SETUP menu allows you to ground this terminal with relay.
5. HIR. Outputs set resistance in HVR function (option HVR).
6. GND. Ground potential, galvanically connected with housing and mains PE wire.
7. TRG. Used as external trigger for SCOPE functions (option SCO).
8. SCO. Outputs all SCOPE function signals through N-type coaxial connector (option SCO).
9. V. Measures voltage and frequency signals in METER function, relative to COM (option MER).
10. R. Connector for 9000-60 Adapter and 91 Cold Junction Compensator only, don‘t connect any
other cables to this terminal! 9000-60 adapter is used for measurement of RTDs and 4W
resistance in METERfunction (optionMER), 91 adapter is used for cold junction compensation
of thermocouples. Adapter terminals are described on the adapters themselves.
11. COM. Acts as zero potential for all METER functions (option MER).
12. A. Measures current signals in METER function, relative to COM (option MER).
Powertek MC9010 User Manual
Display is divided into several sections with following meaning:
1. Selected function. Symbol on the left indicates system status (standby, settling in, ►
running). There may be additional Warning symbols on the right:
a. Warm-up in progress. Calibrator is fully operational but it may be outside
specifications.
b. Overheated. Output terminals cannot be switched on until temperature falls below
safe limit. Set 10V DC and wait a few minutes until the symbol disappears.
c. Other error. Some functions may not be operational and/or outside specifications.
Go to “MENU/Information/Device status” to get detailed information.
2. Tooltip. Shows additionalinformation about selected parameter or main value. Information may
include uncertainty, range, description, limits (burden current, compliance voltage), etc. Tooltip
is hidden when no parameter is selected.
3. Main value. Can be edited via numerical input, cursor keys or rotary knob. Symbol on the right
represents signal shape.
4. Auxiliary parameters. Youcan switch between parameters (and main value) using and
buttons. Every function has different set of auxiliary parameters.
5. Softkey labels. Softkeys below the display change their function dynamically based on current
workspace, these labels describe Softkey functions at any given time.
6. Remote control. Shows active interface and its main parameter.
7. Output status. Indicates output status (grey means OFF, green means ON) and shows diagram
of active output terminals.
8. Input status. Indicates meter status (grey means disconnected, green means measuring) and
shows diagram of active input terminals.
9. Meter reading. Meter function can be changed using FUNC button in METER group.
Powertek MC9010 User Manual
There are 3 button groups in total on the front panel. Softkeys and menu buttons under the display,
function buttons on the right and numeric entry buttons with rotary knob and cursor buttons in between.
1. SELECT. Selects previous/next parameter on display. Selected parameter can be edited and
relevant tooltip is shown (if enabled). Press CANCEL to deselect a parameter.
2. SETUP. Enters/exits device menu. Device menu contains additional function parameters, see
chapter 3.2 or SETUP subchapters in chapter 4 for more details.
3. SYSTEM. Enters/exits main menu. Main menu contains all device-related settings, see menu
structure in chapter 3.
4. Softkeys. Buttons with context-specific functions. Current functions are shown on display, just
above the buttons.
1. Function buttons. Directly selects a calibrator function or toggles function
mode if the function is already selected (f.e. pushing VOLTAGE button in
voltage DC mode switches to voltage AC mode).
2. OPER. Turns output on according to selected function and parameters.
3. STBY. Turns output off.
4. NULL. Sets meter readout to zero by shifting offset of active meter
function.
5. FUNC. Toggles meter function.
Numeric and navigation buttons have dual function. In menus these buttons are used to list throughitems
(and buttons, knob rotation), select an item (ENTER button, OK softkey or knob push), enter a
value or exit menu item (CANCEL button, EXIT/CLOSE softkey).
Outside menus, numeric and navigation buttons are used to edit values of selected parameters. If no
parameter is selected, pressing any numeric or navigation button will select function’s main parameter.
Values can be edited with cursor keys and rotary knob as well. Use and buttons to shift through
digits and and buttons to increment or decrement that digit. Knob rotation works as either / 
or / buttons, knob push toggles between the two modes.
Powertek MC9010 User Manual
There is located power line entry module with power line fuse, power line voltage selector 115/230V
and power line switch. On the bottom side interface connectors RS-232, MSI and optionally LAN, USB
and IEEE488 on the rear panel.
1. Power cord module with power switch, fuse holder and 115/230 V voltage selector
2. RJ-45 (Ethernet) connector for remote control
3. USB connector for remote control
4. GPIB IEEE-488 connector for remote control
5. RS-232 connector
6. External signal synchronization input
7. External signal synchronization output
8. MSI connectors (2x) for control or synchronization with other Meatest devices
9. Fan outlet cover
Every 9010 Multifunction Calibrator delivery includes following items:
- USB stick with user manual 1 pc
- Factory calibration certificate 1 pc
- Power cord (with European E-type plug, feel free to ask for other types when ordering) 1 pc
-Spare fuse (3.15A, 6.3A) 2 pcs
- RS232 cable 1 pc
- Test lead black 1 pc
- Test lead red 1 pc
Following accessory is not part of standard delivery and can be extra ordered:
- Option 91 Pt100 Cold junction compensator
- ISO17025 calibration certificate
Powertek MC9010 User Manual
9010 Multifunction calibrator can be ordered with integrated options as listed in Table 1. Integrated
options can be fitted only by manufacturer and certified service providers.
The calibrator can be integrated into automated calibration systems (ATS) and generally controlled from
remote computer via following remote control interfaces:
- RS232
- USB
- GPIB (IEEE488)
- LAN
When controlled remotely, maximum ratings of calibrator’s output signals as well as all other
specifications are the same as in manual mode.
Meatest software package WinQbase + Caliber is recommendedfor best automation results. This system
is designed for automated and semi automated calibrations of digital and analogue meters including
uncertainty calculation, result evaluation and certificate printing according to ISO 17025 standard.
Only one interface can be used for communication at any given time. Default active interface is RS232,
other interfaces can be selected in MENU->Interface->Active bus. To establish connection between the
calibrator and computer, set interface settings in your computer accordingly:
- COM port see available COM ports in Windows Device Manager
- Baudrate USB according to MENU > Interface > USB Baudrate (9600 by default)
- Baudrate RS232 according to MENU->Interface->RS232 Baudrate (9600 by default)
- Data bits 8
- Stop bits 1
- Parity None
- Handshake (XON/XOFF) Off
- GPIB Address according to MENU->Interface->GPIB Address (2 by default)
DHCP service discovery is active by default and is recommended for easiest connection. If you prefer
to use fixed IP address or change any other default settings, go to MENU->Interface->LAN Settings.
LAN communication uses Telnet protocol. Default log-in for Telnet client is “9010_SNxxxxxx 23”,
where “xxxxxx” stands for serial number and 23 is default communication port.
See 9010 SCPI manual for complete SCPI reference, more details on communication setup and
troubleshooting.
Powertek MC9010 User Manual
Inspect package contents when unboxing the calibrator for the first time. See chapter 1.3 for complete
list of accessories.
Place the instrument on a level surface before powering on and let it stabilize for at least one hour if the
instrument has been stored outside of reference temperatures beforehand.
The instrument has been designed according to IEC 61010-1:2011 + A1. Safety is ensured by design
and by use of specific components. The manufacturer is not liable for the damage caused by modification
of the construction or replacement of parts with non-original ones.
Safety symbols used on the equipment:
Warning, risk of danger.
Warning - risk of electric shock. Hazardous voltage above 50 V DC or AC
might be present.
See User Manual.
Protective earth.
Fuse.
To prevent possible electrical shock or personal injury:
- Read carefully safety information before you use the Product.
- Do not alter the Product and use only as specified, or the protection supplied by the Product can be
compromised.
- Do not use the Product if it is altered or damaged.
- Use this Product indoors only.
- Use power cord approved for local mains voltage and plug configuration and rated for the Product.
- Use test leads rated for at least 1000 V and 20 A in all core functions and at least 2000 V in HVR
high voltage resistance function.
- Keep hands away from all Product terminals and exposed metal cable parts during operation. High
voltage on those may be cause death or serious injury.
Powertek MC9010 User Manual
The calibrator must be powered by 230/115 V –50/60 Hz mains. Before connecting the instrument to
the mains, check the position of the mains voltage selector located on the rear panel. Set appropriate
voltage selector position either 115 V or 230 V.
Plug one end of the power cord into connector on the rear panel and connect the other end of the power
cord into a wall outlet. Turn the calibrator on with mains switch right next to it. You should see following
splash screen on display.
Calibrator then performs internal hardware checks for app. 5 seconds and then starts in Startup state
(called Preset). Startup preset can be customized and up to 99 other presets can be defined and recalled
later at any time. By default the Startup preset is set to VDC function, 10 V with output switched off.
Specified parameters are guaranteed 30 minutes after switching the calibrator on and stabilizing it in
reference conditions.
Powertek MC9010 User Manual
Calibrator output (source) function can be set using FUNCTION buttons. Push any FUNCTION button
to change function or push the button repeatedly to scroll through function modes if available (for
example DC and AC in voltage function).
Once a function is selected, you can change the main value as well as auxiliary output parameters like
frequency in AC modes or phase shift in AC power function. Function parameters can be edited in three
ways:
- Numeric keypad. Write a value directly and confirm either by softkey with appropriate unit or
ENTER button to set value in base unit (for example V).
- Cursor keys and rotary button. Push  buttons or turn rotary knob to increment/decrement
selected digit by one. Move through parameter digits using buttons or push the rotary knob
to switch to digit selection mode, rotate to a new digit and confirm with another push.
- Softkeys. Values of most parameters can be also changed by softkeys x10 and :10, which change
value by order of magnitude and +/- softkey which switches polarity.
Described methods change the main parameter by default. If there are any other parameters on display,
you can switch between them using and select buttons. Picture above shows AC voltage function
with main value 10 Vrms and two auxiliary parameters: signal shape and frequency. Both auxiliary
parameters have their dedicated softkey for fast access.
Additional settings are available under setup buttons SOURCE and METER. Thesebuttons are shortcuts
to relevant sections of Device menu. See chapter 3.2 or SETUP subchapters in chapter 4 for more details.
Calibrator output can be turned on by pushing OPER button. STBY button turns output off. Output turns
off automatically on calibrator startup and function switch. Output state is indicated by LED light in
OPER button as well as green rectangle next to Source label on the right side of the display. Diagram
below Source label shows which terminals are currently being used.
With MER option installed you can also take advantage of integrated multimeter and its measurement
capabilities. Meter input can be activated and deactivated by pushing FUNC button. Similarly to
calibrator output, meter input state is indicated by LED light in FUNC button and green rectangle next
to Meter label.
Powertek MC9010 User Manual
If an obvious failure occurs during the operation (e.g. the display is not lit, the fan is not turning), the
calibrator must be switched off immediately. First, check the fuse located in the power cord receptacle.
Procedure is following:
- Remove the end of power cord from the mains connector at the rear panel.
- Insert the blade of a flat screwdriver into the opening cut in the mains voltage selector and pry out
the fuse holder.
- Remove the fuse. Replace it with new fuse of the same rating if the fuse was broken.
- Replace the fuse holder, reconnect the power cord and switch on the calibrator. If the problem
persists, contact the manufacturer.
If an obvious fault is evidenced, e.g. a measurement range or an operating mode is not functional, the
user cannot correct the fault. Contact the manufacturer.
Hidden faults can cause different symptoms and be caused by different causes. Usually, they cause
instability of some parameter. Hidden defects can be caused by unacceptable distortion, degraded
insulation etc. In this case contact the manufacturer.
Sometimes it seems that the calibrator has hidden defect, when the rules for correct operation are not
adhered to. In this case, the fault is caused by the operator. Most frequent cases of false “hidden defects”:
- mains voltage out of tolerance limits or unstable
- wrong grounding of the measurement circuit (bad connection of the ground terminal of the mains
outlet, or several ground connections when grounding loops are formed)
- proximity to sources of intensive influence, whose products are spread through the mains or
propagated by the electromagnetic field
- strong electrostatic or electromagnetic field which can cause major instability during calibration
using higher impedance.
Powertek MC9010 User Manual
Four buttons on the front panel give access to main menu sections:
- Source. Shortcut to section of Menu > Device related to currently selected source function.
- Meter. Shortcut to Menu > Device > Meter
- Preset. Save or recall predefined calibrator configurations. See chapter 3.6 for more details.
- Menu. Access to main menu.
Main menu is the most comprehensive setup tool of the calibrator, containing information like serial
number, calibration date or display brightness as well as remote control interface setup or calibration
constants.
Short tooltip in yellow box shows basic description of selected item. Main menu items are described in
detail in chapters 3.1 –3.5.
Information menu contains general device data which cannot be modified by the user:
- Manufacturer
- Model
- Serial number
Device identification
- Software version
- Hardware version
- Internal options
Device configuration
- External options
List of externa options
- Expiration of Calibration validity
- Current date
- Device status
Device readiness info. Calibration expiration date is equal to
last calibration date plus calibration interval, see menu item
Calibration for more details.
- Testing tools
Display and keyboard diagnostics
- Modules
List of internal electronic modules and their status
Device menu is divided according to calibrator functions that gives access to additional function related
settings and unlock code function. Unlock code function will allow you to enable, disable or set some
calibrator properties after entering a password.
Powertek MC9010 User Manual
Sections of currently used functions can be accessed directly using SOURCE and METER shortcut
buttons on front panel. Picture below shows DC power section as an example of device menu.
System menu contains general, user-accessible device settings:
- Language Language version of user interface
- Display backlight [0 –100 %]
- Button light intensity [0 –100 %]
- Beeper volume [0 –100 %]
- Keyboard beep [On/Off]
- Show tooltips on display Turns yellow menu tooltip On/Off
- Form of specification [Auto/Absolute/%/ppm]
- Date & Time Password protected submenu with following items
oTime System time in HH:MM:SS format
oDate System date in selected format
oFormat Date format [M/D/Y, M-D-Y, D/M/Y, D.M.Y,
D-M-Y, Y/M/D, Y.M.D]
oShow date & time on display [On/Off]
Interface menu contains remote control connection settings:
Powertek MC9010 User Manual
Calibration menu contains internal calibration constants and other tools for device adjustment and is
therefore password protected. See chapter 6 for more details on 9010 adjustment. Calibration menu has
following items:
1. Data. Contains current calibration data. Structure of this menu is described in chapter 6.1.
2. Backup. Calibration data backup. See below for more details.
3. Password. Changes calibration password. Calibration password gives access to Calibration
menu and Date/Time settings in Information menu.
4. Calibration date. Calibration date is updated automatically upon calibration data adjustment or
just by manual confirmation (if calibration doesn‘t require adjustment).
5. Calibration interval. Recommended interval is 12 months.
Backup function allows you to save and recall entire sets of calibration data. Calibration data are also
saved automatically when any calibration value gets changed, creating a record with “Auto” storage (or
overwriting an existing one if the last change occurred within last 90 days). Use softkeys to save and
recall previously stored calibration data sets:
1. Back up. Saves currently used calibration data, overwriting existing record on selected Location.
Only empty records and records with Calibration access and Manual storage can be overwritten.
2. Try. Loads selected record temporarily, original calibration data will be restored on next
calibrator startup.
3. Load. Loads selected record permanently.
4. Delete. Deletesrecord. Only records with Calibration access and Manual storage can be deleted.
Preset feature allows you to save and recall one of up to 100 calibrator configurations so that you can
get to work quickly instead of setting up the calibrator every single time. Push PRESET button to show
list of saved presets:
To recall a predefined configuration, select its preset from the list and push Load softkey. Configuration
will be loaded with output turned off for safety reasons.
Similarly you can save a configuration by choosing Location 0 –99 from the list and pushing Save
softkey. Preset includes configuration of:
- Function and mode (for example AC Power)
- Main value (for example 10 VA)
-Auxiliary parameters (for example 50 Hz, 10 V, 1 A, 0 °)
- Additional Device/Setup menu parameters of current Source and Meter function
While editing functions, parameters are stored in temporary RAM until another preset is selected or the
device is restarted. Preset doesn’t include harmonic distortion parameters nor main menu settings except
those mentioned above. For harmonic preset feature see chapter 4.1.3.
Powertek MC9010 User Manual
1. Connect the voltmeter to the calibrator as shown on the figure below.
2. Select appropriate function and range on the voltmeter
3. Push VOLTAGE function key on the calibrator. DC mode is automatically set. Push VOLTAGE
key once more if AC voltage is requested.
4. In AC mode push SELECT function repeatedly to activate window Frequency and set requested
frequency.
5. Set output voltage value using cursor keys, rotary button or numerical keyboard.
6. Switch output terminals on by pushing key OPER. Output voltage is presented on the output
terminals, OPER key is lit and indication SOURCE on the screen is green.
7. Push STBY key to switch output off.
Calibrator can source non-sinusoidal waveforms with pre-defined shape. Output is limited to 200 V and
1 kHz. Following waveforms are implemented:
- Limit. Sine sinusoidal with defined distortion 13.22 %
- Square squarewave symmetrical
- Triangle symmetrical
- Ramp Up
- Ramp Down
- Harmonic adjustable harmonic products
To select requested waveform push the soft key SHAPE, highlight requested item using softkeys ,
cursor keys or rotary button and confirm with ENTER.
Terminals
HI
LO
I+
I-
HIR GND
Entry Function
TRG HF
9010 Multifunction Calibrator
V COM A R
METER
SCOPE
SOURCE
METER
NULL
SELECT SETUP SYSTEM
1100V
RMS
MAX
1500V
DC
MAX
1V PK
MAX
20V PK
MAX
1 00V PK
MAX
10V PK
MAX
2V PK
MAX
25V PK
MAX
10V PK
MAX
50V PK MAX 50V PK MAX
FUNC
OPER STBY
10V
RMS
MAX
Powertek MC9010 User Manual
Calibrator has unique feature of creation by customer defined output AC signal. Definition on the signal
is based on setting of amplitude and phase shift of harmonic products related to basic, fundamental
frequency. Number of harmonic products is limited to 50 but maximum frequency of harmonic product
cannot exceed 5 kHz. Amplitude of individual harmonic products cannot be higher than 30 % of
amplitude of fundament signal.
1. Push the key SELECT to make active window Harmonic.
2. Push the EDIT soft key. Table with list of harmonic products appears. Set amplitude and phase
of requested harmonic product. Use key SELECT to move active window between Amplitude
and Phase.
3. When all harmonic products are set push soft key EXIT to return backto basic screen. Distortion
of sine wave signal has been adjusted.
To reset all harmonic products setting use soft key CLEAR ALL. All higher harmonic products are set
to zero except fundamental component. When non-zero distortion is set, star sign will appear in window
Harmonic ahead Sine label.
To move between pages of harmonic products use soft keys PAGE UP and PAGE DOWN.
The formed signal can be displayed either in frequency or time domain.
Push the soft key Bar to display relative level of harmonic products setting in frequency domain.
Fundamental component is displayed in yellow, higher harmonics in red colour.
Push the soft key PREWIEV to see the signal waveform in time domain.
Powertek MC9010 User Manual

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