POWERWINCH QC1500 User manual

Multi-Purpose Winch
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! Retain instructions for future reference.
1
Operating Instructions QC1500, QC2500, QC3500, QC4500, AP1500 and AP3500
Description
Multi-purpose winches are used to pull
heavy loads horizontally from one point to
another. The QC series features a quick-
connecting wiring harness for portability
and fast installation.
Unpacking
When unpacking this product, carefully
inspect for any damage that may have
occurred during transit.
General Safety Information
The following safety precautions must be
followed at all times:
1. Read all manuals included with this
product carefully. Be thoroughly
familiar with the controls and the
proper use of the equipment. Only
persons well acquainted with these
rules of safe operation should be
allowed to use the winch.
Always unplug the
wiring harness
to prevent accidental starting before
attempting to install, service, relocate or
perform any maintenance.
2. Never use the winch to lift or move
people or animals.
3. Stand away from the winch when in
use and keep children free from winch
area at all times.
Always stand clear
of the area behind
and between the load or anchor point and
the winch. Serious injury could occur, if
the cable breaks.
4. Always keep hands clear of cable
spool (drum area).
5. Do not wear loose fitting clothing,
scarves, or neck ties. Loose clothing
may become caught in moving parts
and result in serious personal injury.
6. Do not use the winch as a hoist.
P7063204AV 12/06
Never use the winch for overhead
lifting.
7. Always use the winch with circuit
breakers. Failure to use the breakers
could cause overheating thus
creating a potential fire hazard or
motor damage.
The cable
fasteners on this or
any winch are not designed to hold rated
loads. Always leave a minimum of five
wraps of cable on the drum at the bottom
layer to achieve a rated load.
8. Inspect the entire cable for weak or
worn condition or kinking (short tight
twist or curl) before each use.
9. When replacing the cable, always
use a Powerwinch cable with
the same winch rating and cable
strength.
10. Never substitute rope for cable.
Possible injury could occur.
11. Do not attempt to pull a load greater
than the rated load of the winch.
12. Do not use the winch to hold or
support the load once a job is
complete or to permanently secure
the load. Damage could occur to the
winch or the load.
13. Never wrap the winch cable around
the load. Use a recovery strap or
chain to prevent the cable from
kinking or fraying.
14. Always wear leather gloves when
handling the cable. Steel cable can
cause hand injuries.
After using the
winch, always
disconnect the power cord from the
socket to avoid moisture collection in the
socket and prevent the possibility of short
circuiting.
15. Always block the vehicle wheels to
help prevent the vehicle from rolling
when pulling a load with the winch.
16. Do not operate the winch under
the influence of drugs, alcohol, or
medication.
17. After using the emergency hand
crank, always remove the crank
before restoring power. The crank
will turn under power and could cause
serious injury.
Installation
MOUNTING
These winches can be mounted on a ball
®
Q
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Y
A
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U
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A
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C
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P
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R
A
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Need
Assistance?
Call Us First!
1-800-243-3097
Model AP1500
Model QC2500
Model QC1500
Model AP3500
Model QC3500
Model QC4500
Copyright, 2006 Carefree of Colorado

2
Operating Instructions
Specifications
Various load conditions will affect the winch performance. The line pull required for a specific application depends on the weight of
the load, load surface, degree of incline between the winch and the load. The charts on this page is based on a single line pull and is
only a guideline to aid in calculating pulling requirements.
Level
% Incline Model Surface 5% 10% 20% 30% 50% 70% 100%
(° Incline) 0° 3° 6° 11° 17° 26° 35° 45°
Load (lbs) QC1500/AP1500 15,000 10,005 7,530 5,250 3,915 2,790 2,295 1,935
QC3500/AP3500 35,000 23,345 17,570 12,250 9,135 6,510 5,355 4,515
QC2500 25,000 16,675 12,550 8,750 6,525 4,650 3,825 3,225
QC4500 45,000 30,015 22,540 15,750 11,745 8,370 6,885 5,805
Approximate Rolling Load Capacities
• A 10% incline (or 6°) is 1 ft. rise in 10 feet
• To convert pounds to kilos, divide by 2.2
• Capacity can be increased (almost doubled) by using a pulley block (Part Number P79043)
Single Double Trailer Trailer Coupling Ball
Model Line Pull Line Pull Classification Designation Diameter
QC1500/AP1500 1,500 lb N/A Class 1 No. 1 1-7/8” (47.6 mm)
QC3500/AP3500 3,500 lb 6,500 lb Class 2 No. 2 2” (50.8 mm)
QC2500 2,500 lb 5,000 Class 2 No. 2 2” (50.8 mm)
QC4500 4,500 lb 9,000 lb Class 2 No. 2 2” (50.8 mm)
Line Pulling Capacities and Minimum Ball Hitch Rating
Line Speed @ Gear Circuit Unit
Model Capacity (FPM) Ratio Voltage Breaker Weight (lb) Depth Height Width
QC1500/AP1500 15 270:1 12 30 23 10” 10” 8.5”
QC3500/AP3500 12 297:1 12 60 40 10” 10” 8.5”
QC2500 14 225:1 12 60 29 10” 10” 8.5”
QC4500 7 225:1 12 60 29 10” 10” 8.5”
Winch Specifications
Never use ball hitch rating below the
recommended minimum or serious vehicle
damage or personal injury could occur.

3
Operating Instructions
hitch or in a truck bed. Below is a list of
additional items and tools required, but
not supplied that is needed to install the
winch.
TOOLS REQUIRED:
• Electric drill and 13/32” drill bit
• 11/16” wrench
• 9/16” wrench
MATERIAL REQUIRED (NOT
INCLUDED):
• Pull ties or electrical tape
TRUCK BED MOUNTING MATERIALS
ONLY
• 1/4” steel plates (2)
• 3/8” Grade 5 bolts, lock washers and
nuts (2) to mount the winch mounting
plate to the winch. (Bolt length
depends upon mounting location)
• 3/8” Grade 5 bolts, lock washers and
nuts (4) to mount the winch mounting
plate/ winch assembly to the truck
bed. (Bolt length depends upon
mounting location)
BALL HITCH MOUNTING
To mount the winch on a ball hitch, refer
to Figure 1 follow the outlined procedures.
1. Securely attach the plate studs to
the adapter plate using the hex nuts
and lock washers supplied. Torque
the plate studs to 25 in.lb. Make sure
to match the hole locations on the
adapter plate with the keyhole slots on
the base of the winch.
2. Slide the adapter plate over the ball
hitch.
3. Place the winch over the plate studs
and slide the winch away from the ball
hitch to lock the winch into place.
Figure 1 - Ball Hitch Mounting
TRUCK BED MOUNTING
Most truck beds are not made to support
the pulling capacity of a winch. Therefore,
the bed should be reinforced with a
steel plate capable of withstanding the
rating of the winch. Two 1/4” steel
plates are recommended. Use the
enclosed template as a guide to the drill
the winch mounting holes. One plate is
used for reinforcement under the bed
and the other is used underneath the
winch. To mount the winch in a truck
bed, refer to Figure 2, use the enclosed
mounting template and follow the outlined
procedures.
1. Place the enclosed mounting template
in the desired position in the truck bed
and drill the hole labeled HOLE #1
and HOLE #2.
2. Drill an additional 4 holes outside of
the winch base area shown on the
template to attach the winch mounting
plate to the truck bed.
3. Mount the winch to the winch
mounting plate using
(2) 3/8” GRADE 5 bolts, lock washers
and nuts.
4. Mount the winch with the winch
mounting plate attached to the truck
bed using (4) 3/8” GRADE 5 bolts,
lock washers and nuts.
WIRING HOOKUP
Even though each model looks similar,
each model has a specific wiring hookup.
The procedures on the following page are
broken into four separate sections.
QC1500 WIRING HOOKUP
To hookup the QC1500, refer to Figure 3
and follow the outlined procedures.
1. Insert the harness plug into the power
socket on the winch.
2. Connect the battery clip on the black
wire to the negative (-) battery post.
Do not connect the
battery clip on the
red wire to the POSITIVE TERMINAL
before connecting the clip on the black
wire to prevent electrical arcing.
3. Connect the battery clip on the red wire
to the positive (+) battery post.
Never attach the
Plate
Studs
Adapter
Plate
Keyhole
Slots
1/4" STEEL
PLATE
*
TRUCK
BED
3/8"
GRADE 5
SCREW
*
3/8"
GRADE 5
SCREW
*
3/8"
LOCK
WASHER
AND NUT
*
1/4" STEEL
PLATE
*
.375 DIA.
(3/8")
.375 DIA.
(3/8")
HOLE #1
3/8"
GRADE 5
SCREW
*
3/8"
GRADE 5
SCREW
*
TOP VIEW OF MOUNTING TEMPLATE
HOLE #2
*
NOT
SUPPLIED
Figure 2 Truck Bed Mounting

4
Operating Instructions
red wire with the
circuit breaker to the negative (-) or ground
battery terminal. Incorrect wiring will short
circuit and damage the circuit breaker and/
or motor which could cause damage to the
vehicle and winch.
4. Plug the remote cord into the remote
control socket.
QC2500, QC3500 AND QC4500
WIRING HOOKUPS
To hookup the QC2500, QC3500 and
QC4500, refer to Figure 4 and follow the
outlined procedures.
1. Insert the harness plug into the power
socket on the winch.
2. Connect the battery clip on the black
wire to the negative (-) battery post.
Do not connect the
battery clip on the
red wire to the POSITIVE TERMINAL
before connecting the clip on the black
wire to prevent electrical arcing.
3. Connect the battery clip on the red wire
to the positive (+) battery post.
Never attach the
red wire with the
circuit breaker to the negative (-) or ground
battery terminal. Incorrect wiring will short
circuit and damage the circuit breaker and/
or motor which could cause damage to the
vehicle and winch.
4. Plug the remote cord into the remote
control socket.
AP1500 WIRING HOOKUP
To hookup the AP1500, refer to Figure 5
and follow the outlined procedures.
1. Strip approximately 3/8” of insulation
from each wire end.
2. Grasp one end of the red and black
wires, insert the wires into rubber boot
and the plug cover.
3. Attach the red wire to the gold
terminal and attach the black wire to
the silver terminal.
4. Firmly tighten the two screws that hold
the wires in place. Screw the plug
cover into the plug base and slide the
rubber boot firmly over the plug.
5. Run the red and black wires under
or through the vehicle. Drill holes to
feed the wires and be sure to protect
the wires from damage by using
grommets (not supplied). Worn wire
insulation can cause short circuits. At
10” intervals, join the red and black
wires together using electrical tape or
wire wraps.
6. Attach the 5/16” ring terminal to
the end of the black wire and crimp
together.
7. Attach the black wire with the 5/16”
ring terminal to the vehicle frame.
Do not connect the
positive wire before
grounding the black wire to the vehicle
frame to prevent electrical arcing.
8. Attach the 3/16” ring terminal to
the end of the red wire and crimp
together.
9. Connect the red wire with the 3/16”
ring terminal to the circuit breaker.
10. Connect the circuit breaker to the
battery terminal.
Never attach the
red wire with the
circuit breaker to the negative (-) or ground
battery terminal. Incorrect wiring will short
circuit and damage the circuit breaker and/
RED WIRE
CIRCUIT
BREAKER
BLACK
WIRE
HARNESS
PLUG
REMOTE
CONTROL
PLUG
REMOTE
CONTROL
SOCKET
POWER
SOCKET
RED WIRE
CIRCUIT
BREAKER
BLACK
WIRE
HARNESS
PLUG
REMOTE
CONTROL
PLUG
REMOTE
CONTROL
SOCKET
POWER
SOCKET
Figure 3 - QC1500 Wiring Hookup
Figure 4 - QC2500, QC3500 and QC4500 Wiring Hookups

Operating Instructions
or motor which could cause damage to the
vehicle and winch.
11. Plug the remote cord into the remote
control socket and insert the plug into
the power socket on the winch.
AP3500 WIRING HOOKUP
To hookup the AP3500, refer to Figure 6
and follow the outlined procedures.
1. Strip approximately 3/8” of insulation
from each wire end.
2. Remove the three screws on harness
plug cover and remove the cover.
Attach the red wire to the gold
terminal and attach the black wire
to the silver terminal on the harness
plug.
4. Firmly tighten the two screws to hold
the wires in place. Attach the harness
plug cover with screws.
5. Run the red wire under or through
the vehicle. Drill holes to feed the
wires and be sure to protect the wires
from damage by using grommets (not
supplied). Worn wire insulation can
cause short circuits.
7. Attach the 5/16” ring terminal to
the end of the black wire and crimp
together.
8. Attach the black wire with the 5/16”
ring terminal to the vehicle frame.
Do not connect the
positive wire before
grounding the black wire to the vehicle
frame to prevent electrical arcing.
9. Attach the 3/16” ring terminal to
the end of the red wire and crimp
together.
10. Connect the red wire with the 3/16”
ring terminal to the circuit breaker.
11. Connect the circuit breaker to the
battery terminal.
Never attach the
red wire with the
circuit breaker to the negative (-) or ground
battery terminal. Incorrect wiring will short
circuit and damage the circuit breaker and/
or motor which could cause damage to the
vehicle and winch.
12. Plug the remote cord into the remote
control socket and insert the plug into
the power socket on the winch.
Operation
There are two operating methods for
the winch: automatic and manual. The
following sections describe each mode of
operation.
Always unplug the
wiring harness
to prevent accidental starting before
attempting to install, service, relocate or
perform any maintenance.
AUTOMATIC MODE
To use the winch in automatic mode,
follow the procedures outlined below.
1. Set the vehicle’s emergency brake
and block the wheels.
2. Keep the vehicle standing still with the
engine running and the transmission
5
BATTERY
TERMINAL
*
BOLT
*
LOCK WASHER
*
NUT
*
12 VOLT CAR
OR TRUCK
BATTERY VEHICLE
FRAME
RED
WIRE
BLACK
WIRE
GOLD
TERMINAL
SILVER
TERMINAL
RED
WIRE
BLACK
WIRE
RUBBER
BOOT
3/16
RING
TERMINAL
5/16
RING
TERMINAL
CIRCUIT
BREAKER
REMOTE
CONTROL
PLUG
REMOTE
CONTROL
SOCKET
POWER
SOCKET
* NOT SUPPLIED
Figure 5 - AP1500 Wiring Hookup
Figure 6 - AP3500 Wiring Hookup
HARNESS
PLUG
REMOTE
CONTROL
PLUG
REMOTE
CONTROL
SOCKET
POWER
SOCKET
BATTERY
TERMINAL*
5/16" BOLT*
5/16"LOCK WASHER
AND NUT*
12 VOLT CAR
OR TRUCK
BATTERY
VEHICLE
FRAME
*
NOT SUPPLIED
CONNECT RED WIRE
TO GOLD TERMINAL
INSIDE HARNESS PLUG
BLACK
WIRE
RED
WIRE
3/16
RING
TERMINAL
5/16"
RING
TERMINAL
CONNECT BLACK WIRE
TO SILVER TERMINAL
INSIDE HARNESS PLUG

6
Operating Instructions
in NEUTRAL.
Never winch a load
with the vehicle in
“park. “This could damage the vehicle’s
transmission.
3. The clutch control knob on the side
of the winch controls winch braking.
Turn the knob fully counterclockwise.
This releases the clutch (See Figure
7).
Figure 7 - Clutch And Brake Release
4. Pull the cable out using the hook to
the desired length.
The cable fasteners
on this or any winch
are not designed to hold rated loads.
Always leave a minimum of five wraps of
cable on the drum at the bottom layer to
achieve a rated load.
5. Turn the clutch control knob clockwise
until tight. DO NOT overtighten the
knob or clutch damage will occur (See
Figure 8).
Figure 8 - Clutch and Brake Engagement
6. Secure the load. Use a Recovery
Strap (Part Number P77406) or a
chain (properly load rated) to prevent
the cable from twisting or fraying.
Never wrap the winch cable around
the load (See Fig. 9).
Figure 9 - Cable Attachment
NOTE: Place a blanket over the cable to
help prevent the cable from whipping, if
the cable breaks.
7. If winch stalls under load, accelerate
the vehicle engine so that the winch
can receive full power.
Never jerk any
object using vehicle
power. This will cause winch damage.
Clear the area
around and behind
the vehicle of people, animals, and
obstructing objects before winching.
Personal injury could occur.
Always stand clear
of the area behind
and between the load or anchor point and
the winch. If the cable breaks, serious
personal injury could occur.
8. Press the remote control button to
winch in the load. The motor will idle
for a few seconds after the button is
released, allowing approximately one
foot of cable to wind onto the drum.
A minimum 12 inch
clearance is required
between the winch and the load to prevent
the cable hook from being drawn into the
winch drum.
MANUAL MODE
The emergency hand crank is used in
manual mode. Manual mode should
only be used when there is no power
source i.e. dead battery. The emergency
hand crank should never be used to
help a running motor. To use the winch
in manual mode, follow the outlined
procedures .
1. Turn the clutch control knob clockwise
until tight. DO NOT overtighten the
knob or clutch damage will occur (See
Figure 10).
2. Remove the outer nut shown in Figure
10 and place the emergency hand
crank on the shaft.
3. Tighten the outer nut firmly against the
hand crank.
After using the emergency hand crank,
follow the procedures outlined below.
1. Remove the outer nut shown in Figure
10 and remove the emergency hand
crank off the shaft.
2. Tighten the outer nut firmly against the
inner nut.
Maintenance
LUBRICATION FOR ALL MODELS
Once a year, the cable should be
lubricated with Whitmore’s Wire Rope
Spray, WD40 or a similar product. Spray
the drum and the cable as the cable is
being wound. Lubricate ALL gears with a
lithium base grease once a year.
LUBRICATION FOR MODELS QC2500,
QC3500, QC4500 AND AP3500 ONLY
IMPORTANT: Never grease the tri-matic
roll-n-gage clutch control. Use a GOOD
GRADE OF light oil only.
The Tri-Matic Roll-N-Gage Control is the
heart of the winch. It controls loading,
unloading and braking. To lubricate, refer
to Figure 11 and follow the procedures
outlined below.
1. Remove the nut and unscrew the
control knob. Remove the case on the
control side and put the knob back
on so that parts of the Roll-N-Gage
Control will not slip off.
Extreme caution
must be taken
to avoid getting oil on the clutch lining
because this may cause slippage.
CLUTCH
CONTROL
KNOB
TURN
COUNTER-
CLOCKWISE
CLUTCH
CONTROL
KNOB
TURN
CLOCKWISE
INNER
NUT
OUTER
NUT
EMERGENCY
HAND CRANK
INNER NUT
OUTER NUT
EMERGENCY
HAND CRANK
Models
AP1500
QC1500
Models
AP3500
QC3500
Figure 10 - Emergency Hand Crank
Correct
Incorrect

7
Operating Instructions
2. Using a good grade of light oil,
lubricate the stud, the needle thrust
bearings (2), roller clutch bearing (1)
and needle bearing (1).
MOTOR REPLACEMENT
To replace the motor, refer to Figure 12
and follow the outlined procedures.
Always unplug the
wiring harness
to prevent accidental starting before
attempting to install, service, relocate or
perform any maintenance.
1. Unplug the wiring harness, remove
the two cover rods and the four cover
screws.
2. Gently hand turn the gears of the old
motor back and forth to notice the
backlash (.005). The gears of the new
motor should have the same degree
of play.
3. Loosen the screws on the motor
bands and remove the bands.
4. Disconnect the motor leads, pay
attention to the connections and
remove the motor.
5. Put the new motor in place, taking
care to see that the gears mesh
properly.
6. Fasten the motor band and
connect the new motor leads to the
appropriate lead connections.
7. Check the motor for correct backlash.
The gears should not be too tight
or too loose. Adjust the backlash
by increasing or decreasing the
thickness of the shims between the
motor and motor support rods.
8. Install the cover, two cover rods and
the four cover screws and connect the
wiring harness.
CABLE REPLACEMENT
To replace the cable, follow the outlined
procedures. Use an exact replacement
cable Powerwinch. The winch rating and
cable strength are carefully matched.
Never replace the cable with rope.
Always unplug the
wiring harness
to prevent accidental starting before
attempting to install, service, relocate or
perform any maintenance.
1. Power-out the cable using the remote
control device and unplug the wiring
harness.
2. Remove the two cover rods and the
four cover screws (See Figure 12).
Figure 12 - Motor Replacement
3. Cut the old cable approximately 2”
from the drum and push the remaining
cable and fastener through the drum
to remove (See Figure 13).
4. Insert the new cable into the drum
shaft hole at the end opposite
the counterbored end. Draw the
cable through the hole and out the
counterbored side of the shaft.
5. Push the cable through the fastener
until the cable is flush with the end of
the fastener.
6. Crimp the fastener onto the cable and
pull the cable through the drum shaft
until the fastener seats inside the
counterbore.
Figure 13 - Cable Replacement
7. Install the cover, two cover rods and
the four cover screws and connect the
wiring harness.
8. Power-in the cable with a light load to
help wind the cable straight into the
drum.
The cable fasteners
on this or any winch
are not designed to hold rated loads.
Always leave a minimum of five wraps of
cable on the drum at the bottom layer to
achieve a rated load.
LEVELWIND PLATE
When powering-in the cable, the motor
will continue to run for a few seconds after
releasing the button on the remote control
device, especially without a load. Be sure
to allow for this. Do not let the cable hook
go into the winch and bend the level wind
plate. When winding the cable onto the
drum with no load, keep the cable taut
(tight) going into the drum.
STORAGE
The winch cable must be lubricated
before storing. Lubricate the cable with
Whitmore’s Wire Rope Spray, WD40 or a
similar product. Spray the drum and the
cable as the cable is being wound.
Technical Service
For information regarding the operation,
repair or replacement parts for this
product, please call 1-800-243-3097 for
assistance. Please provide the following
information:
• Model number
• Serial number
• Part number and description
NEEDLE
THRUST
BEARING
CLUTCH
LINING
NEEDLE
BEARING
INSIDE
NEEDLE
THRUST
BEARING
STUD
ROLLER
CLUTCH
BEARING
NUT TRI-MATIC
CONTROL
KNOB
Figure 11 - Tri-Matic Lubrication
MOTOR
BAND
SOLENOID
COVER
ROD
COVER
SCREW
COVER
SCREW
CABLE
FASTENER
COUNTERBORE
CABLE DRUM
INSERT
NEW
CABLE
Models
AP1500
QC1500
QC2500
QC4500
Cable Winds
Over The TOP
Of The Drum
Models
AP3500
QC3500
Cable
Winds
UNDER
The Drum

Operating Instructions
8
LIMITED WARRANTY
A.This Limited Warranty is given by the Powerwinch Division of the Scott Fetzer Company (the “Company”) to the original purchaser (the
“Purchaser”) of a Powerwinch Product (the “Product”) specified in this manual. This Limited Warranty is not transferable to any other party.
B. Responsibilities of the Company under this Limited Warranty:
1. Repair or replace (at the discretion of the Company) any part or parts of the Product found by the Company to be defective within a two (2)
year period from the date of purchase.
2. The Company will pay the transportation charge for shipment back to the Purchaser of any Product received for legitimate Warranty repair.
C. Responsibilities of the Purchaser under this Limited Warranty:
1. Complete (fully and accurately) and return to the Company, the Warranty card included in the box. Otherwise, Purchaser will have to show
dated proof of purchase to qualify for service under the provisions of the Limited Warranty.
2. Promptly notify the Seller or the Company of any claim hereunder.
3. At the Option of the Company, return the Product to the Company for inspection. Authorization must be given prior to any Product return.
Call the Company at 1-800-243-3097 or write the Company at 2145 West 6th Ave, Broomfield, CO 80020, for authorization and complete
instructions on how to return the Product directly to the Company.
4. Use reasonable care in maintenance, operation, use and storage of the Product in accordance with the instructions contained in the Owner’s
Manual.
5. Have Warranty work performed by a dealer or representative approved by the Company.
6. Except as noted in B.2., transportation charges are the responsibility of the Purchaser.
D. This Limited Warranty covers:
1. Defects in workmanship or materials.
2. Any part or parts of the Product sold or manufactured by the Company.
E. This Limited Warranty does not cover:
1. Any failure that results from improper installation of the Product.
2. Any failure that results from accident, Purchaser’s abuse, neglect, modification, improper maintenance, or failure to operate and use the
Product in accordance with the instructions provided in the Owner’s Manual supplied with the Product.
3. Any cable replacement other than a break. Cable is a wear item and will fray and twist during normal use.
F. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one
(1) year from date of purchase. This is the exclusive remedy and any liability for any and all incidental or consequential damages or expenses
whatsoever is excluded. Some states do not allow limitations on how long an implied warranty lasts, or do not allow exclusion or limitation of
incidental or consequential damages, the above limitations may not apply to you.
This Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Powerwinch reserves the right to alter specifications on any product without notice.
All rights reserved. This publication or parts thereof may not be reproduced in any form without written permission.
1. Disconnected or bad wiring or bad
circuit breakers.
2. Bad plug.
3. Bad switch or motor.
Clutch knob too loose.
Worn gears or clutch lining
Winch will not operate.
Clutch does not hold.
a. Start checking the wiring at the battery. Bypass the circuit breakers and
test the winch. If the winch operates, replace the circuit breakers.
b. Check the wiring insulation for worn or bare spots that may be causing a
short.
c. Check all connections for tightness.
a. Check the male connection at the end of the wiring kit by using probe light
across the two prongs inside the plug. If the light illuminates, the wiring is
correct.
b. Remove the two cover connecting screws and rods (See Figure 3) from
the cover containing the female socket. Plug the male socket into the
female socket. Use a probe light across the two connections on the
underside of the female socket. Replace the appropriate socket if the light
does not illuminate. If the light illuminates, check the switch and/or motor.
Check the switch terminals with a probe light. Close the switch with the
probe across the terminals. If the light comes on, replace the motor. If the
light does not come on, replace the switch.
Tighten the clutch knob.
Replace gears or lining.
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action