PPA BR1 User manual

ATTENTION:
Do not use the equipment
without rst reading the
instruction manual.
BR1
Technical manual
P30641 - 04/2022
Rev. 0
All images in this manual are for illustrative purposes only.
Made by: Motoppar Indústria e Comércio de Automatizadores Ltda
Av. Dr. Labieno da Costa Machado, 3526 - Distrito Industrial - Garça - SP - CEP 17406-200 - Brasil
CNPJ: 52.605.821/0001-55
www.ppa.com.br | [phone]

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INDEX IMPORTANT SAFETY INSTRUCTIONS
Recommendation:
For the installation of the equipment, it is
important that the specialized PPA installer
follows all the instructions mentioned in
this technical manual and in the user
manual.
Armed with the user manual, the installer
must present all the information, uses and
safety items of the equipment to the user.
Before using the operator, read and strictly
follow all instructions contained in this
manual.
-Before installing the operator, make
sure that the local electrical network is
compatible with that required on the
equipment identication label;
-Do not turn on the mains until the
installation/maintenance is completed.
Make the electrical connections of the
board always with the mains disconnected;
-After installation, make sure that the gate
parts do not extend along the paths and
public walkway;
-It is mandatory to use total shutdown
devices in the operator installation.
IMPORTANT SAFETY INSTRUCTIONS........................................................................................ 3
TECHNICAL CHARACTERISTICS .................................................................................................. 4
TOOLS NEEDED FOR INSTALLATION........................................................................................ 5
ELECTRICAL INSTALLATION ........................................................................................................ 5
GATE CARE BEFORE OPERATION ............................................................................................... 7
INSTALLATION AND FIXING THE OPERATOR ......................................................................... 7
ADJUSTMENT OF THE ANALOG LIMIT SWITCH ..................................................................12
SAFETY ITEMS ................................................................................................................................14
MAINTENANCE...............................................................................................................................15

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TECHNICAL CHARACTERISTICS
BR1
OPERATOR Roll-up door
MODEL Single phase
RATED VOLTAGE 220 VCA
NOMINAL FREQUENCY 60 HZ
RATED POWER 450 W
ENGINE ROTATION 1740 RPM
NOMINAL CHAIN 2,2 A
REDUCTION 1:51
LINEAR SPEED 1 m/min
MANEUVERS 12 cycles/day
DEGREE OF PROTECTION IPX4
STREAMING Chain
TEMPERATURE RANGE -5°C / + 50°C
INSULATION TYPE Class B, 130°C
LIMIT SWITCH Analog
MAXIMUM GATE MASS 500 Kg (~102lb)
MAXIMUM DIMENSION OF THE
GATE
Blade #24: (Door height) x (Door width) x 10 = 500 Kg (~102lb)
Blade #22: (Door Height) x (Door Width) x 13 = 500 Kg (~102lb)
TOOLS NEEDED FOR INSTALLATION
Below are some tools needed to install the operator:
ELECTRICAL INSTALLATION
Fortheelectricalinstallation,thenetworkmustcontainthe followingcharacteristics:
- 220 V electrical network;
-Have 5 A circuit breakers in the electric power distribution box;
- 3/4” diameter conduits between the electrical distribution box and the total
shutdown device;
-3/4”diameter conduit between the total shutdown device and the point operator
connection;
- 1/2”diameter conduits for external and optional pushbuttons;
-1/2”diameter conduit for safety photocells (optional).
PLIERS HANKSAW CANNON KEY SCREWDRIVER FIXED KEY
LADDER
SOLDERING MACHINE HAMMER LEVEL TAPE
SQUARE DRILL PENCIL SANDERS

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- The cable for the xed wiring must comply with NBR NM 247-3;
- The power supply conductor of a product for internal use must be
a exible cable 3 x 0.75 mm²; 500 V, according to the NBR standard
NM 247-5;
- The power supply conductor of a product for external use must be
a exible cable 3 x 0.75 mm²; 500V, according to the IEC standard
60245-57.
Mandatory that the earth terminal be connected to the power
cable network grounding.
IMPORTANT
The device must be powered via a residual current device (DR) with
a rated residual operating current exceeding 30 mA.
GATE CARE BEFORE OPERATION
Before applying the operator to the gate, some procedures must be taken:
-Check if the operator supports the weight of the door leaf;
-Check the mechanical conditions, if there are no impediments to the opening and
closing of the door;
-Remove any equipment not necessary for the operation of the device, such as
locks, ropes, chains, tools, among others;
-In the case of installation of pushbuttons (xed control optional), install at a height
of at least 1.5 m from the oor, within sight of the door and away from moving
parts;
- Fix the risk of crushing warning, available in the operator kit, in visible places or
close to the pushbutton (xed control);
-Check the manual release chain, if it is located at least 1.5 m high from the oor;
-The gate must have a resistant structure and, as far as possible, non-deformable.
INSTALLATION AND FIXING THE
OPERATOR
Before installing the operator, remove all unnecessary cables and
disable any equipment or systems connected to the electrical
network.
To install the equipment, follow the steps below:
1st Step: It is recommended to x a rigid structure (bracket, not included in the
kit) for each side where the door roller bearings will be installed, as shown in the
image:

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Note: Perform the alignment using a level.
2nd Step: Position the header and bearing, along with the door tube in the bracket
already installed, as shown in the image:
Note: Use spot welding to x the head and bearing, make the alignment using the
level and as soon as it is level, make a weld bead for better xing of the positioned
components.
3rd Step: Position the Operator BR1 on the forepart xing screws, aligning the
hexagonal output shaft on the pinion, which is also located on the headstock.
Check the image below:
Note: Tighten the screws well and
check if the chain remains taut after the
Operator is xed.
DOOR TUBE
PILLOW
BLOCK FOREPART
OPERATOR BR1
HEX AXLE +
PINION
FIXING
SCREWS
FRENCH HAND

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4th Step: The board is located on the front of the operator. Connect the operator
BR1 harnesses and peripherals to the terminals of the board, according to the table
below:
Operator / Peripherals Rollity Pop Board
Capacitor CAP
3 way engine harness CM AB FC
2 way electromagnetic brake harness FEL
socket harness R S
3-way limit switch harness FCAC
Open button ( ) UP (BT1)
Stop button ( ) STOP (BT2)
Close button ( ) DOWN (BT3)
Photocell PHOTO
5th Step: Centrally x the blades and the sill to the door tube, as shown in the
following image:
1. First assemble 8 proles to x the door tube with screws spaced 500 mm apart;
2. Then t and x the rest of the blades, including the threshold at the end, as
shown in the image below.
BLADES
SPACED SELF-DRILL-
ING SCREWS
THRESHOLD
PHOTO
FCAC
CAP
FC
AB
CM
FEL
R S
UP (BT1)
STOP (BT2)
DOWN (BT3)

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2nd Step: With the door closed, press the lock to release access to the pulley and
turn until the micro switch is activated, as shown in the image:
Note: Turn on the operator ( ), if the door does not start to open, repeat the
procedure, but placing the other pulley on the other micro switch and take the rst
pulley to the middle of the course.
3rd Step: With the door open (after turning on Operator BR1 to test the rst limit
switch, stop ( ) operator BR1 until just before opening the door, press the lock
again to release access to the other pulley and turn until it activates the second
micro switch, as shown in the image:
6th Step: Fix the side guides so that the door blades move inside them, see in the
image below:
Note: After xing the side guides, turn on the Operator BR1 to check the correct
operation, both opening and closing.
ADJUSTMENT OF THE ANALOG LIMIT
SWITCH
1st Step: Remove the cover of the limit switch box to gain access to the adjustment:
:
SIDE GUIDES
LIMIT SWITCH COVER
MICRO SWITCH
WHEELLOCK
SECOND MICRO SWITCH
SECOND WHEEL

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COMMAND BOARD:
Check the label attached to the product
(according to the model on the side)
which is the automation center. After
that, consult the control unit manual
that is available for download at
www.ppa.com.br and make all the
connections and congurations.
Batch:
Code:
Model:
Reduction:
Technology:
Voltage:
Board:
Size:
Mounting:
Housing:
Gear:
MAINTENANCE
In the table below, some PROBLEMS will be mentioned — DEFECTS, PROBABLE
CAUSES AND CORRECTIONS — that may occur in your Operator. Before any
maintenance, it is necessary to completely disconnect the electrical network.
DEFECTS PROBABLE CAUSES CORRECTIONS
Motor does not
start / does not
move
A) Power o
B) Fuse open / blown
C) Locked gate
D) Limit switch with defective
A) Make sure the mains is
connected correctly
B) Replace the fuse with the same
specication
C) Make sure there is no object
blocking the
gate operation
D) Replace the limit switch system
(analog and/or digital)
Motor blocked A) Inverted motor connection
B) Locked gate or operator
A) Check the motor wires
B) Put in manual mode and check
separately
Electronic board
does not accept
command
A) Fuse blown
B) Mains disconnected (power
supply)
C) Defect in the discharged remote
control
D) Transmitter range (remote
control)
A) Replace the fuse
B) Turn on the mains (power supply)
C) Check and change battery
D) Check the position of the
receiver antenna and, if necessary,
reposition it to ensure range
Motor only turns
to one side
A) Inverted motor wires
B) Inverted limit switch system
C) Defect in the command board
A) Check the motor connection
B) Invert the limit switch connector
(analog and/or digital)
C) Replace the command board
4th Step: With the two limit switches adjusted, do the opening and closing test.
Press the DOWN button ( ) to close the door, after it is completely closed, press
the UP button ( ) to open the door and wait for it to open completely. There is
also the STOP ( ), option, which works both to stop the door from opening and
to stop the door from closing.
SAFETY ITEMS
It is recommended to use a photocell (for doors up to 10 meters), as exemplied in
the image below:
It is also recommended to install the Anti-Fall Device, which prevents the door
leaf from falling in cases of poor structural installation or unnatural wear of door
components. This safety device must be installed on the opposite side of Operator
BR1. As shown in the image below: