PPA EURUS STEEL 1/2 User manual

MOTOPPAR INDÚSTRIA E COMÉRCIO DE AUTOMATIZADORES LTDA.
Av. Dr. Labieno da Costa Machado, 3526 - Distrito Industrial - CEP 17400-000 - Garça - SP - Brasil
www.ppa.com.br
[phone]

EURUS STEEL 1/2
ATENÇÃO:
Do not use the product
without rst read the
instruction manual.
Technical manual

2
INDEX
IMPORTANT SAFETY INSTRUCTIONS........................................................................................ 3
TECHNICAL CHARACTERISTICS .................................................................................................. 4
TOOLS REQUIRED FOR INSTALLATIONS................................................................................... 5
ELETRICAL INSTALLATION ............................................................................................................ 5
CARE WITH ELETRICAL INSTALLATION..................................................................................... 6
CARE WITH THE GATE BEFORE OPERATION............................................................................ 7
INSTALLATION AND FIXING THE OPERATOR.......................................................................... 8
ANALOG LIMIT SWITCH INSTALLATION .................................................................................13
MAINTENANCE...............................................................................................................................16

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IMPORTANT SAFETY INSTRUCTIONS
Recommendation:
For the installation of the equipment, it is
important that the specialized installer
follow all the instructions quoted in this
TECHNICAL MANUAL and in the USER’S
MANUAL.
With USER’S MANUAL, the installer must
present all information, uses and safety
items of the equipment to the user.
Before using the operator, read and follow
all instructions contained in this manual
carefully.
- Before installing the operator, make
sure that the local power supply is
compatible with the one on the equipment
identication label;
-Do not connect the mains until the
installation/maintenance is complete.
Always make electrical connections to the
board with the power grid turn o;
-After installation, make sure that the parts
of the gate do not extend through the
roads and public walk;
-It is mandatory to use full unplugging
devices in the operator system.

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TECHNICAL CHARACTERISTICS
EURUS STEEL 1/2 - EURUS STEEL 1/2 JET FLEX
EURUS STEEL 1/2 HIGH MOTOR
OPERATOR TYPE Sliding Sliding Sliding
MODEL Single phase Single phase Single phase
RATED VOLTAGE 220 V 127 V 220 V / 127 V
NOMINAL
FREQUENCY 60 Hz 60 Hz 60 Hz
RATED POWER 450 W 395 W 230 W
MOTOR ROTATION 1740 RPM 1740 RPM 4365 RPM
NOMINAL CHAIN 2,1 A 3,15 A 1,9 A / 2,7 A
REDUCTION 1:30 1:30 1:30
LINEAR SPEED 13,1 m/min 13,1 m/min 32,9 m/min
OPERATIONS 60 cycles/h 60 cycles/h 60 cycles/h
PROTECTION DEGREE IPX4 IPX4 IPX4
TEMPERATURE
RANGE -5° C / +50° C -5° C / +50° C -5° C / +50° C
ISOLATION TYPE Class B, 130° C Class B, 130° C Class B, 130° C
LIMIT SWITCH Hybrid Hybrid Hybrid
MAX. GATE LEAF
MASS 600 Kg 600 Kg 600 Kg
MAXIMUM
DIMENSION OF THE
GATE
Heights = 2,5 m
Length = 6,0 m
Heights = 2,5 m
Length = 6,0 m
Heights = 2,5 m
Length = 6,0 m
OPERATOR TYPE Sliding Sliding
MODEL Single phase Single phase
RATED VOLTAGE 220 V 127 V
NOMINAL FREQUENCY 60 Hz 60 Hz
RATED POWER 380 W 265 W
MOTOR ROTATION 3480 RPM 3480 RPM
MOTOR CHAIN 1,75 A 2,1 A
REDUCTION 1:30 1:30
LINEAR SPEED 26,2 m/min 26,2 m/min
OPERATIONS 60 cycles/h 60 cycles/h
PROTECTION DEGREE IPX4 IPX4
TEMPERATURE RANGE -5° C / +50° C -5° C / +50° C
ISOLATION TYPE Class B, 130° C Class B, 130° C
LIMIT SWITCH Hybrid Hybrid
MAX. GATE LEAF MASS 700 Kg 700 Kg
MAXIMUM DIMENSION
OF THE GATE
Heights = 2,5 m
Length = 6 m
Heights = 2,5 m
Length = 6 m

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TOOLS REQUIRED FOR INSTALLATION
Here are some tools needed to install the operator:
ELETRICAL INSTALLATION
For electrical installation, the network must contain the following characteristics:
-Electric network 127 V or 220 V;
-Have 5 A circuit breakers in the electrical distribution box;
- 3/4 “diameter conduit between the electrical distribution box and the total
disconnect device;
- 3/4 “diameter conduit between the total turn o device and the operator’s
connection point;
- 1/2“diameter conduits for external and optional aps;
- 1/2“diameter conduit for safety photocells (required).
-The cable for the xed wiring must comply with NBR NM 247-3;
-The power conductor of a product for internal use must be a 3
x 0.75 mm² exible cable; 500 V, according to the norm NBR NM
247-5;
-The power conductor of a product for external use must be a 3 x
0.75 mm² exible cable; 500 V, according to IEC 60245-57.
PLIERS SAWING BOW SOCKET WRENCH SCEW DRIVER FIXED KEY
LADDER
SOLDING MACHINE HAMMER LEVEL TAPE MEASURE
FRAME DRILL PENCIL SANDER

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CARE OF ELECTRICAL INSTALLATION
To avoid damage to the wiring, it is important that all conductors are properly
attached to the operator. Wiring must be done through conduits, passing internally
through the base of the oor, ensuring that none of the wiring conductors are
trapped and damaged.
It is mandatory that the
ground is connected to the
grounding cable network.
IMPORTANT
The device must be powered by a residual current (RCD) device
with a rated residual current of more than 30 mA.
MEANS OF
SHUTDOWN
CONDUIT

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CARE WITH THE GATE BEFORE OPERATOR
Before adapting the machine to the gate, check the slide by following the
instructions below:
1º Step: Before installing the operator, check that the gate is in good mechanical
condition, i.e. opening and closing properly. Open the gate manually and observe
the eort required.This eort should be minimal for the entire length of the course.
2º Step: Close the gate manually and check whether the exertion exerted was
equal to the previous operation.
The gate must have a sturdy and, as far as possible, non-deformable structure.
The pulleys must be of diameter conforming to the dimensions of the gate, be in
perfect conditions of running and assembled in such a way that the gate leaf has
stability throughout its displacement. We recommend sheaves with a diameter of
at least 120 mm.
The gures below represent the two types of rails and pulleys used. The system
that uses straight section (Figure A - angle bracket) exhibits greater friction
and consequently greater wear. The circular section (Figure B) allows a better
displacement of the gate and less friction for the operator
PICTURE A PICTURE B

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3º Passo: Make sure that the door leaf does not jam in the opening and closing
movement. The slide rail of the door must be perfectly straight, level, periodically
clear of any element or grime that hinders the sliding of the rollers throughout its
length, as shown below.
INSTALLATION AND FIXING OF THE OPERATOR
Before installing the automation, remove any unnecessary cables and disable any
equipment or system connected to the mains.
EQUIPMENT DIMENSIONS
The correct functioning of this equipment depends on the instructions in this
manual. To secure the equipment, proceed as follows:
1st Step: Make sure that the oor is rm enough that the equipment can be
screwed so that it is level. If it does not comply with the requirement, provide a
concrete base, following the guidelines below:

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2nd Step: Base dimensions should be appropriate for the dimensions of the
automation. The concrete base should be at a distance of approximately 20 mm
from the face of the door leaf.
3rd Step: Observing the conditions, the fully open position the gate and operator
close to the face of the door leaf, following the measure of 50 mm between the
edge of the leaf and the gate operator.
GATE LEAF
SIDE VIEW
CONCRETE BASE

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4th Step: Pre-align the operator to the gate, positioning the rack over the gear
and pushing the assembly to the gate. Then mark the xing holes on the oor or
concrete base.
5th Step: Drill for fastening by positioning the operator aligned to the gate. Before
tightening the S ¼ “x 2 ½” bolts, move the gate, making sure that it does not lean
against the operator in the course. Must this occur, move the operator.
MARKTHE FIXING
HOLES ON THE FLOOR.
MARKTHE FIXING
HOLES ON THE FLOOR.
MARKTHE FIXING
HOLES ON THE FLOOR.
FIX 2 S ¼“X 2 ½” BOLTS
WITH S10WALL PLUGS
FIX 2 S ¼“X 2 ½” BOLTS
WITH S10WALL PLUGS

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6th Step: With the operator unlocked, position the rack bar on the gear and
aligned with the gate.
It is necessary to leave approximately a clearance of 2 mm between the top of the
gear tooth and the rack tooth bottom.
7th Step: Secure the rack to the entire length of the door leaf with solder or screw
every 300 or 400 mm.
300 or
400 mm
300 or
400 mm
2MM GAP

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8th Step: If the door leaf is warped, provide shims to ensure alignment of the rack.
There are cases where the rack should pass the length of the sheet. In this case,
provide a cross arm brace so do not skip the teeth on the machine departure.
9th Step: After xing the rack, denitely x the operator on the oor or concrete
base, denitely tightening the screws.
CROSS ARM BRACE
TIGHTEN THE 2 SCREWS S ¼ "X 2 ½"
FOR FIXATION
TIGHTEN THE 2 SCREWS S ¼ "X 2 ½"
FOR FIXATION

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ANALOG LIMIT SWITCH INSTALLATION
1st Step: With the gate closed, place the magnet holder in the rack, positioned in
front with the REED of the operator. This magnet will act as a closing limit switch.
GATE OPENING
RACK
MAGNECT SUPORT
UPPER VIEW
MAGNECT SUPORT
REED SUPPORT

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2nd Step: Fully open the gate and place the other magnet holder on the rack,
facing the REED operator. This magnet will act as an opening limit switch.
ADJUSTMENT OF
THE SUPPORT
ADJUSTMENT OF
THE SUPPORT
MAGNET SUPPORT
REED SUPPORT
UPPER VIEW

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3rd Step: Start the engine and see if the REED’s are shutting o properly. If
necessary, invert the connector on the board.
After attaching the magnet holders, make the nal adjustments by moving them
to the right or left, depending on the desired setting.
4th Step:To nalize the installation of the operator, it is mandatory before screwing
the fairing with 2 x 3.5 x 16 mm screws (available in the kit).
ADJUSTMENT OF
THE SUPPORT
ADJUSTMENT OF
THE SUPPORT

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COMMAND BOARD:
Check the label attached to the product
(according to the model on the side) which
is the board part of the operator. Once
this is done, consult the board manual
that is available for download at www.
ppa.com.br and make all connections and
congurations.
Lote:
Código:
Modelo:
Redução:
Tecnologia:
Voltagem:
Central:
Tamanho:
Montagem:
Carenagem:
Engrenagem:
MAINTENANCE
In the table below, we will mention some PROBLEMS - DEFECTS, PROBABLE CAUSES
AND CORRECTIONS - which may occur in the operator. Before any maintenance,
the total shutdown of the power grid is necessary.
DEFECTS PROBABLE CAUSES CORRECTIONS
Engine does not
start / does not
move
A) Power o
B) Open / burned fuse
C) Locked gate
D) Limit switch defective
A) Make sure the mains power is
turned on correctly
B) Replace fuse with the same
specication
C) Make sure that there are no
objects blocking the gate operation
D) Replace the limit switch system
(analog and / or digital)
Motor blocked
A) Inverted motor connection
B) Locked gate or trigger
A) Check the motor wires
B) Set to manual mode and check
separately
The board does
not accept
command
A) Fuse blown
B) Power o (power)
C) Defect on remote control
unloaded
D) Transmitter range (remote
control)
A) Replace the fuse
B) Connect the mains (power
supply)
C) Check and replace battery
D) Check the position of the
receiver's antenna and, if necessary,
reposition to ensure a reach
Motor only turns
to one side
A) Inverted motor wires
B) Inverted limit switch system
C) Defect in the command board
A) Check the motor connection
B) Invert the limit course connector
(analog and / or digital)
C) Replace the board

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