PRECISETOOL TS-01 User manual

Jaixing Jingrui Instrument & Equipment Co., Ltd Add: 1st Floor, No.309 Heping Street, Jiaxing , Zhejiang, China.
Tel: [phone] Fax: [phone] Web: http://www.precisetool.cn Email: [e-mail]
Crimp Sample
Pic. 2-1
Section View
Pic. 2-2
Structure
Pic. 3-1
Regulating
mechanism
Crimping
mechanism
TS-01 Pneumatic Crimp Machine Instruction
WORKING PRINCPLES
1. The crimp machine adopts curve propulsion mechanism, its applied force transfers through four curves in
the head cavity of the right plier handle to the four indenters. The four intenders do the centripetal linear
motion, which makes its front-end teeth crimp the contact to complete the crimping process. The cycle
controlled precision ratchet assures the consistency of impression and the crimping quality of wires and
contacts.
2. The stroke control is adopted inside the crimp machine to ensure the consistency of the crimping. If the air
pressure is insufficient or the air supply time is too short and the crimping cannot be completed correctly,
the pressure block will not be retracted because the mechanical switch of the stroke control is not turned on.
At this time, the air pressure should be adjusted or the air supply time should be increased to make the
pressure block movement reach the selector position. The machine is restored to normal use. (It can also be
reset by using the reset switch, but the crimped contacts should be properly detected and processed)
3. The crimp machine is controlled by the screw rod, and the selector position can be continuously adjusted.
Each time the adjusting knob is rotated by 1/4 turn,the crimping diameter changes by 0.1mm, and the value
of each millimeter changes with the increase of the gear position. With an increase of 0.01 mm. Accurate and
precise continuous adjustment can be achieved.
4. This crimp machine is controlled by its own foot value. The working air pressure is adjusted and
controlled by the pressure regulating valve. Usually, the continuous crimping is not returned due to the
shortage of the air source. It is recommended to adjust the air pressure to 0.6MPa or more.
TS-01 Pneumatic Crimp Machine
Pic. 1-1
GENERAL INFORMATION
TS-01 is a brand new design, desktop four-indent pneumatic crimp
machine, used to crimping the wire and contact in electronic connectors.
WIRE SIZE:14 AWG - 2AWG（2.0 mm²-35.0mm²）
Gears Range: continuous adjustment from 2.0-7.0mm.
Through-hole Dia. : 17.5mm
Dial Gauge

TS-01 Pneumatic Crimp Machine Instruction
2. Operating Instructions
1). Connect the air source, connect the foot treadle, pressure regulating valve,
air tube, open the air source valve
2). Gear adjustment: under the indent opening, firstly lift the gear button,
Positioner
Jam nut
rotate the button to clockwise, gear increase, rotate to anti-clockwise, gear
decrease. Make sure the pointer in right dial is directed at the needed
calibration. Put down the gear button. Test the crimping diameter by suitable
gage before operation.
Locking screw
3). Gear calibration: standing on the treadle switch, make the indent close.
Adjusting screw rod
Paddle
Put gage into the crimping hole, test whether can go through or not.
Installing the Positioner
Pic 4-4
5). Usage of reset switch: The reset switch is located on the top left side
of the front panel. When big diameter contact is crimped in small gear or
stuck hard things in crimp indents, please use less than Ф5.0 round stick
to press the reset button. Indent will open automatically.
6). Crimp instruction: put the contact and wire, use foot treadle to apply air
source, after crimping, loosen the foot treadle.
Gage Test-GO Gage Test-NO GO
Pic 4-1 Pic 4-2
7). Delayer adjustment instructions: Added a delay device to extend the dwell
4). Installing positioner: varies customized positioner available (purchase
time and avoid the inconsistency of the terminal crimping caused by manual
separately). Must under the indent open, rive the locking screw to make
operation. The factory setting time is 1-2s.
paddle can move. Align the positioner at axle hole and guideway, stir the
paddle, fix the positioner, screw the locking screw. Adjust the length of screw
8). Foot switch connection instructions:
rod, lock the jam nut.
Foot switch interface P/A,
Device interface P OUT / A IN,
Connect accordingly.
3.Attention:
1). Do not crimp the hard steel contact or solid or extremely thick contact. When
big diameter contact is crimped in small gear or stuck hard things in crimp
indents, please use less than Ф5.0 round stick to press the reset button. Indent
will open automatically.
Varies Positioners
2). Working air pressure: 80-120 P.S.I. Max. air pressure: 120P.S.I.(5.5-8.3BAR).
Pic 4-3
3). Clean the indent and positioner hole after operation.
Jaixing Jingrui Instrument & Equipment Co., Ltd Add: 1st Floor, No.309 Heping Street, Jiaxing , Zhejiang, China.
Tel: [phone] Fax: [phone] Web: www.precisetool.cn Email: [email protected]