Premier Tech Chronos OML-1140 User manual

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Version #1 –October 2016
User Manual –OML 1140
www.ptchronos.com/wecare
© 2016 by Premier Tech Chronos. Right of modification reserved. All rights reserved by Premier Tech Chronos.
Nothing may be reprinted or reproduced without the written consent of the company.
In this technical manual, we give the operator appropriate instructions for the safe and proper operation of the
equipment as well as instructions for the installation and correct maintenance of the equipment. Every person who is
authorized for the transportation, assembly, start up, operation, maintenance, upkeep and repair, as well as
shutdown, of our machines and additional components, is required to have read and understood the instructions in
the individual chapters and sections.
In order to avoid operating error and to guarantee trouble-free operation of our products, this technical manual must
always be available to the operating and maintenance personnel.
User Manual –Automatic Bagging System
OML-1140 –SM16-00032
CP Vietnam Corporation –Hai Duong

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Version #1 –October 2016
User Manual –OML 1140
CONTENTS

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Version #1 –October 2016
User Manual –OML 1140
Contents
Page
SAFETY WARNINGS AND CHECKS………………………………………………………………………………………………………………….
9
Safety warnings……………………..…………………………………………………………………………………………….
10
Safety lock-out procedure………………………………………………………………………………………………….
13
Procedure for testing emergency stop functions………………………………………………………………………
14
GENERAL INFORMATION………………………………………………………………………………………………………………
15
User information………………………………………………………………………………………………………..
16
Usage according to the intended purpose………………………………………………………………………………
17
Required training courses………………………….……………………………………………………………..
18
TECHNICAL DESCRIPTION….……………………………………………………………………………………………
19
Main components parts…….………………………………………………………………………………………………
20
Illustrations………………………………………………………………………………………………………………….
21
Brief functional description of the bagging sequence………………………………………………………………
21
Further details of the main machine modules…………………………………………………………………………..
21
Module: Bag magazine………………………………………………………………………………………………
22
Main component parts……………………………………………………………………………………………
22
Basic operation………………………….…………………………………………………………………….
22
Manual bag width adjustment……………………………………………………………………………..
23
Carriage assembly………….………………………………………………………………………………………..
23
Lifting table………….………………………………………………………………………………………..
24
Module: Bag dispenser……………………………………………………………………………………………..
25
Main component parts……………………………………………………………………………………………
25
Vacuum bag pick-up device……………………………………………………………………………………….
25
Grid chain conveyor……….……………………………………………………………………………………..
26
Bag alignment device……………………………………………………………………………………………..
26
Belt conveyor assembly…………………………………………………………………………………………
26
Bag stopper assembly……….…………………………………………………………………………………….
27
Bag opener units….……….……………………………………………………………………………………….
27
Thickness gauge…….……….……………………………………………………………………………………..
27
Module: Bag transfer, bag transport and fill, and outfeed assemblies……………………………………………
28
Basic layout………..….……….…………………………………………………………………………………….
28
Bag transfer assembly…………………………………………………...…………………………………………..
28
Bag opener sub-assembly………………………………………………...…………………………………
29
Lifting motor sub-assembly………………………………………………...…………………………………
29
Transfer arm sub-assembly………………………………………………...…………………………………
29
Bag transfer assembly operation………………………………...…………………………………
30
Bag transport and spout assemblies……………………………………………...……………………………..
31
Spout assembly………………………………………………...………………………………………………
31
Fixed chute…………….……………………………………………...………………………………….
32
Bag clamp assembly………….……………………………………………...……………………………
32
Spout flaps………….……………………………………………...………………………………………
33
Manual one-position top clamp assembly…………………………...…………………………………..
33
Purge button (air release valve)………………...……………...…………………………………..
33
Spout raise/lower device assembly………………………………………………...……………….
33
Bag transport unit……………………………………………...……………………………………….
34
Motor control sub-assembly………………………………………………...……………………………
34
Transport arm sub-assembly………………………………………………...……………………………
34
Module: Upper exit unit and conveyor assemblies………………………………………………………………..
35
Lower transport unit…………………..…………………………………...…………………………………….
35
Upper exit unit assembly………………..…………………………………...………………………………….
36
Internal conveyors assembly………………..…………………………………...…………………………….
36
Internal conveyors assembly…...…………………………………………...…………………………………………
37
Bag stopper…………….....…………………………………………...………………………………………
37
Conveyor frame with raising/lowering actuators………………………………...…………………
38

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Version #1 –October 2016
User Manual –OML 1140
Page
Module: Outfeed assemblies…………………………………….…………………………………………………….
38
External conveyor on frame with actuators………………………………...………………………………….
38
Module: Bag turner…………...………………………………….…………………………………………………….
38
Module: Transition hopper……………………………….………………………………………………………….
39
Bag closing systems………………………………………………………………………………………………….
39
Bag specifications and requirements…………………………………………………………………………..
40
Bag dimensions……...…………………………….………………………………………………………………….
40
Bag material..…………………………….……………………………………………………………………………..
40
Tolerances..…………………………….……………………………………………………………………………..
40
General requirements…………………….……………………………………………………………………………..
40
Bag storage requirements…………………………….………………………………………………………………….
41
Photographs of bags that do not meet the necessary specifications………………………………..
41
Thread tails………………………………………………………………………………………………………….
42
Transport and storage requirements…………………………………………………………………………….
42
Photographs of bags that do not meet the necessary storage specifications………………………………..
42
Additional photographs of bags that do not meet the necessary storage specifications………………………………..
43
Notes per bag type……………………………………………………………………………………………
44
Paper bags..…………………………….…………………………………………………………………………
44
PE bags……....…………………………….……………………………………………………………………………
44
PPW porous bags……....…………………………….……………………………………………………………………………
44
PP bags with PE inner liner....…………………………….……………………………………………………………………………
44
ASSEMBLY……………………………………………………………………………………………………………………………..
45
Important notes………………………….……………………………………………………………………………………
46
General……………...……………………….…………………………………………………………………………………
46
Mounting sequence………………….…………………………………………………………………………………………
46
Electrical connections……….……….…………………………………………………………………………………………
46
Low voltage DC cable runs.……….…………………………………………………………………………………………
47
Control voltage AC cable runs.……….…………………………………………………………………………………………
48
RFI shielding………………….…….…………………………………………………………………………………………
48
Earthing…….……………….…….…………………………………………………………………………………………
49
INITIAL COMMISSIONING…………………...…………………………………………………………………………………….
50
Initial commissioning………………………...…………………………………………………………………………
51
General…………….……………...…………………………………………………………………………………………….
51
Motors……...…………………...…………………………………………………………………………………………………
51
Photo-electric sensors and reflector units/other sensors………………………………………………………….
51
Operational height………………………………………………………….…………………………………………………
51
Operational air pressure………………………………………………………….…………………………………………..
51
Mounting base/floor loading…………………………………………….…………………………………………………
51
MANUAL ADJUSTMENTS………………………………………………………………………………………………………………………
52
Important notes………………………….…………………………………………………………………………………….
53
General…………………..………………….…………………………………………………………………………………….
53
Bag magazine…….………………………………………………………………………………………………………………..
53
Bag dispenser….………………………………………………………………………………………………………………..
54
External conveyor…………………………..……..…………………………………………………………………………..
54
Bag turner…………………………..……..…………………………………………………………………………..
55
Bagging speed……………….…………………..……..…………………………………………………………………………..
55
How to adjust the bag thickness limit value….…………………..……..………………………………………………………
55

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User Manual –OML 1140
Page
Exit unit speed……………..……..………………………………………………………………………..…………………….
56
Bag dispenser speed……………..……..………………………………………………………………………..………
56
Chain tension………..……..………………………………………………………………………..………………………
56
Bag magazine width……………………………………………………………………………………………………….
56
Spout……………….……………………………………………………………………………………………………..
57
Spout opening……………….…………………………………………………………………………………………….
57
Starting preconditions…………………...……………………………………………………………………………
57
General………..………………………….………………………………………………………………………………..
57
Manual operation - Function test………….………………………………………………………………………….
57
Automatic operation…………..………….……………………………………………………………………………..
58
Specifications…………………………...…………………………………………………………………………………..
58
Other specifications…………………………...………………………………………………………………………………
58
MAINTENANCE……………………………..………………………………………………………………………………………….
59
Warnings………………………...……………………………………………………………………………………………
60
General preventative maintenance schedule………………………………………………………………………..
61
General cleaning……………………………………………...…………………………………………………………….
61
Bearings and guides……………………………………………...…………………………………………………………..
61
Pneumatic components lubrication………………………………………...…………………………………………………………..
62
Conveyor belt tensioning procedure…………………………………...…………………………………………………………..
62
Feed conveyor rod check / replacement……………………...…………………………………………………………..
63
Grid chains tensioning……………...……………………………………………………………………………………….
64
Motors………………..…………………………………………...……………………………………………………………….
64
Motor gearbox maintenance recommendations………………..…………………………………………...……………………………………………
64
Access to motor gearbox…………………………………...………………………………………………………………….
65
Motor gearbox maintenance procedure………………...……………………………………………………………..
65
Motor maintenance procedure………………...…………………………………………………………….. 66
Fitting a new motor/gearbox unit………………...……………………………………………………………..
66
Lubricant quantities…………………………………….……...…………………………………………………………
67
Lubricating roller bearings………………………………….……...……………………………………………………..
67
Grease points…………………...………………………….……...……………………………………………………………
67
Pneumatic cylinders…………...………………………….……...…………………………………………………………….
68
Types and grades of grease and lubricants……………………….……...…………………………………………………………….
68
Daily cleaning of the vacuum filters…………...…….……...…………………………………………………………….
68
Cleaning………………………………………………..…………………………………………………………..
68
Location of the vacuum generators and filters….……...…………………………………………………………..
69
Maintenance schedule…………...………………………….……...………………………………………………………..
70
Maintenance by device type.………………………….……...…………………………………………………………..
70
General maintenance - All units…………….……...…………………………………………………………..
70
General maintenance - Pneumatic supplies.……...………………………………………………………………
70
General maintenance - Pneumatic control valves……………………………………………………………..
70
General maintenance - Pneumatic cylinders……………………………………………………………………
71
General maintenance - Basic electrical checks…………………………………………………………………….
71
General maintenance - Motors and gearboxes………………………………………………………………
71
General maintenance - Belts and chains…………………………………………………………………………….
71
General maintenance - Bearings…………………………………………………………………………………….
71
General maintenance - Photocells and sensors………………………………………………………………..
71
General maintenance - Bag clamps and sucker heads………………………………………………………..
72