Price ULTRASUITE ARRAY Operating and maintenance instructions

MANUAL – INSTALLATION
ULTRASUITE ARRAY
Operating Room Diffuser System with LED Lighting
v100 –Issue Date: 09/07/18
© 2018 Price Industries Limited. All rights reserved.

ULTRASUITE ARRAY
TABLE OF CONTENTS
Product Overview ........................................................... 1
Pre-installation Instructions and Checklist ................. 2
Installation Instructions
Luminaire Mounting and Installation............................... 3
Remote Driver Cabinet Mounting and Installation .......... 9
Electrical Connections................................................. 10

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priceindustries.com |ULTRASUITE ARRAY - Manual
ULTRASUITE ARRAY
PRODUCT OVERVIEW
1. The Price Ultrasuite Assembly (USA) luminaire modules will either be:
• A stand-alone module (fig. 1); or
• An array of module assemblies (fig 2)
2. The luminaire(s) will come with a remote LED driver cabinet with pre-wired driver connections (fig. 3). The quantity of drivers
varies with the size of the luminaire system.
NOTE: Enclosure cover not shown in image
FIGURE 3: REMOTE DRIVER CABINET
FIGURE 1: STAND-ALONE MODULE FIGURE 2: MODULE ARRAY

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ULTRASUITE ARRAY
PRE-INSTALLATION INSTRUCTIONS AND CHECKLIST
Read and Save These Instructions
Warning
• To reduce the risk of fire, electrical shock, or injury to persons, observe the following:
• Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes
and standards, including fire-rated construction.
• Unit must be used in supply applications only, and access above the ceiling is required.
Before you start
• Inspect all cartons and boxes for flaws and shipping damage.
• If anything is found to be damaged, contact the shipping company and file a freight claim.
• Review Price project specific submittals to ensure booms are located in the correct locations (recommended to measure
and chalk outline of ceiling system on floor).
• If drywall perimeter is installed prior to the system, ensure that the opening is cut to the correct dimensions (as per the
submittal), and is square on all corners.
• Ensure all tools (as listed below) are on site and ready for use.
• A minimum of two (2) people will be required to install this system.
Required Tools/Parts
• To be supplied by contractor.
• (2+) 8 ft. ladders or scaffolding
• Laser level
• Cordless drill/impact
• #8 self-tapping screws (1/2 in. maximum length)
• Screwdriver bit(s) to suit self-tapping screws
• Allen keys (5/32 in. and 3/16 in.)
• Damp cloth(s) (for cleaning)
• Utility knife
• Chalk line
• Pliers with wire cutter
• Tape measure
• Clamps/locking plier
• Pre-stressed 12 gauge suspension wire (or approved alternative) with necessary equipment to hang wire
• Supplied by Price:
• Job specific submittal drawing showing all sizes and dimensions of module assembly sections
• Luminaire module sub-assembly sections (refer to job submittal drawing for quantity and sizes)
• Remote driver cabinets (refer to job specific submittal drawing for quantity, sizes and field wiring connection details)
• Dimmer switches (refer to job specific submittal drawing for quantity and field wiring connections)
• HGWC Perimeter ceiling sections (if applicable)
• 1/32 in. x 3/4 in. (t x w) white gasket tape – for between modules (Part Number 042373 004)
• The following supplied for bolting module assemblies together:
• Bolt
• Metal washer
• Lock nut assembly

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ULTRASUITE ARRAY
INSTALLATION INSTRUCTIONS
Luminaire Mounting and Installation
Step 1: Snap chalk line on the floor to outline locations and sizes of module assembly sections.
Step 2: Unpack module assembly sections and lay them out on the floor as per the job specific submittal package and determine
remote driver cabinet mounting location. Ensure adequate wire length is available to wire to the remote cabinet. Refer to page 9
for remote driver cabinet mounting and installation and page 10 for electrical connections.
NOTE: Ensure floor surface is clean and free of debris that could damage the product finish.
NOTE: Ensure that adjacent module assembly sections have mated inlets in the correct locations (fig. 4).
Step 3: Attach lengths of pre-stressed 12 gauge suspension wire to the slab or structural steel (fig. 5) above the ceiling according
to ASTM C636, and any applicable local codes, ensuring that a minimum of four (4) suspensions points are used per module.
NOTE: Ensure that the perimeter drywall (if installed) and other equipment are installed at the correct heights using a laser level.
Step 4: Extend hanger wires 6 in. below the top of the plenum (refer to job specific submittal for plenum height) and snip to length
as required.
FIGURE 5: SUSPENSION WIRE ATTACHED TO STRUCTURE
FIGURE 4: ENSURE MATED INLETS ARE ALIGNED CORRECTLY

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ULTRASUITE ARRAY
INSTALLATION INSTRUCTIONS
Step 5: Remove the plastic diffuser face by using a 5/32 in. Allen key, removing the countersunk flat head screw (fig. 6).
Step 6: Using a 3/16 in. Allen key, unscrew the damper mounting screw to release the aperture plate damper for access to the
plenum (fig. 7, 8, 9, 10).
FIGURE 6: PLASTIC DIFFUSER FACE REMOVAL
FIGURE 7: LOOSEN DAMPER MOUNTING SCREW FIGURE 8: REMOVE DAMPER MOUNTING SCREW

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ULTRASUITE ARRAY
INSTALLATION INSTRUCTIONS
FIGURE 9: APERTURE PLATE DAMPER REMOVAL
FIGURE 10: OPEN PLENUM WITH FACE AND APERTURE DAMPER REMOVED

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ULTRASUITE ARRAY
INSTALLATION INSTRUCTIONS
Step 8: Raise the first module assembly, temporarily supporting it using hanger wire. Do not twist the wires at this stage; bend in
loose, 180° loops allowing leveling of the system once all modules are in place (fig. 11).
Step 9: Raise adjacent module assemblies, temporarily supporting the modules with hanger wire. Fasten modules together using
bolts, metal washers, and lock nuts supplied by Price (fig. 12, 14). Module sections will have slotted holes for fastening (fig. 13).
Bottom of modules should be flush and level prior to fastening together.
FIGURE 11: TEMPORARY HANGER SUPPORT
FIGURE 12: HARDWARE FIGURE 13: MODULE SECTION CLOSE-UP

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ULTRASUITE ARRAY
INSTALLATION INSTRUCTIONS
Step 10: Repeat step 9 until all sections are installed.
Step 11: Pull down the perimeter modules to tension the wires, and adjust the wire to minimize settling and moving of the plenum
assembly once the damper and face are installed. Ensure that modules are tight to the adjacent ceiling system or drywall (if
installed/applicable), and/or at the correct height and that there is no slack in the hanger wires.
NOTE: Perimeter drywall must be installed slightly above the height of the rest of the ceiling, as it needs to rest on the backside of
the full perimeter tee.
Step 12: Tighten hanger wire by twisting and securing per ASTM C636 and/or applicable local codes.
Step 13: Re-install damper assembly and tighten the damper mounting screws.
FIGURE 15: REPLACE DAMPER APERTURE PLATE
FIGURE 14: SECTION VIEW OF MODULES BOLTED TOGETHER
FIGURE 16: TIGHTEN DAMPER MOUNTING SCREW

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ULTRASUITE ARRAY
INSTALLATION INSTRUCTIONS
Step 14: Connect ductwork and balance the Ultrasuite system inlet accordingly.
NOTE: If minor airflow adjustments are required, adjust damper by loosening and sliding the screw with a 3/16 in. Allen key (fig. 17).
Step 15: Re-install face and secure in place by tightening countersunk screws.
Step 16: If perimeter welded ceiling grid (HGWC) is being used; apply gasket (Part Number 042373-004) to one outside (vertical)
surface of the half tee where two modules meet. The gasket is supplied in 50ft rolls – measure and cut the gasket as required.
NOTE: Gasket should be installed as close to the top of the tee as possible – do not extend past the top of the tee. Ensure that only
one half tee has the gasket applied. Do not stretch gasket as it is being applied, as this will cause it to pull away from the tee over
time (fig. 18).
Step 17: Screw half tees to the perimeter Ultrasuite module referencing the diagram below module (fig. 19).
Slide damper aperture
plate for airflow adjustment
Closed: full left or full right
position
Open: center position
FIGURE 17: DAMPER APERTURE PLATE ADJUSTMENT
FIGURE 18: GASKET INSTALLATION CROSS SECTION
OF
ALL METRIC DIMENSIONS ( ) ARE SOFT CONVERTED. IMPERIAL DIMENSIONS ARE CONVERTED TO METRIC AND ROUNDED TO THE NEAREST MILLIMETER.
SHEET 7 7
269854
PROJECT:
ENGINEER:
CUSTOMER:
SUBMITTAL DATE: REVISION: 0
© Copyright PRICE INDUSTRIES 2018
Submittal Sheet
2018/04/27
ULTRASUITE
OPERATING ROOM DIFFUSER SYSTEM WITH INTEGRATED LED LIGHTING
USA
ULTRASUITE ARRAY
OPERATING ROOM
DIFFUSER SYSTEM
WITH INTEGRATED
LED LIGHTING
DS
HALF TEE
FASTENING DONE IN FIELD
WITH SELF-TAPPING SCREWS
#8 X .500 MAX
PROVIDED BY OTHERS
CLOSED CELL POLYETHYLENE GASKET
(.031" X .750" THK UNCOMPRESSED)
APPLIED BETWEEN TEES IN FIELD
BOLTED JOINT ASSEMBLY
OPENING CUTOUT FOR
AIR TO PASS BETWEEN
PLENUMS
1/4-20 X 3/4 SS BOLT
1/4" SS FLAT WASHER
1/4-20 JAM NUT
1.500
FULL TEE
PERIMETER SHEETROCK
SOFFIT BY OTHERS
FULL TEES FACTORY PRE PUNCHED
EVERY 6" ON CENTER FOR HANGER
WIRES (SUPPLIED BY OTHERS)
1.500
1.563
CLOSED CELL POLYETHYLENE GASKET
(.125" X .500" THK UNCOMPRESSED)
SHIPPED LOOSE AND FIELD
APPLIED ON ALL TEES
1.563
ULTRASUITE
SELF-TAPPING SCREWS
#8-1/2" MAX
PROVIDED BY OTHERS
DRYWALL
(BY OTHERS)
ULTRASUITE
SELF-TAPPING SCREWS
#8-1/2" MAX
PROVIDED BY OTHERS
CEILING
PANEL
A
-
HALF TEE FIELD JOINT
B
-
FULL TEE PERIMETER
SHEET ROCK SOFFIT
C
-
HGWC LOOSE
HALF TEE
D
-
E
-
HGWC GRID
SECTION
HGWC INTEGRATION DETAILS
PERIMETER HALF TEE INTEGRATION
HGWC GRID INTEGRATION
FIGURE 19: PERIMETER HELF TEE INTEGRATION