Primal PSPR0020 User manual

PRIMAL STRENGTH COMMERCIAL
MONSTER SYSTEM
PSPR0020
ASSEMBLY INSTRUCTIONS

EXPLODED DIAGRAM 1

EXPLODED DIAGRAM 2

PARTS LISTING AND HARDWARE
KEYNO.PARTDESCRIPTIONSPECQ'TY
1RIGHTBASE1
2LEFTBASE1
3CONNECTPLATE1
4ADJUSTABLESLIDEFRAME2
5REARSLIDEFRAME2
6TOPFRAME2
7TOPCROSSFRAME1
8MIDDLECROSSFRAME1
9BAFFLE4
10GUIDEROD6
11BOTTOMHOLDER2
12SIDEGUIDEROD2
13RIGHTSIDER 1
14LEFTSIDER 1
15BAR1
16NYLONWHEEL8
17SHAFT Ø16*77.58
18BUFFERSUPPORT2
19SIDESHELL6
20REARBASEA1
21REARBASEB1
22REARTOPFRAME1
23REARUPRIGHT2
24PLATEBAR10
25FOAMSUPPORT1
26HOOK6
27ADJUSTABLEFOAMTUBE1
28DIAMONDPLATE2
29ROUNDTUBE Ø14*1.5*6013
30ROUNDTUBE Ø14*1.5*752
31HOLDER 2
32ROUNDTUBE Ø14*1.5*294
33SLIDER2
34PIN2
35REARTOPCONNECTION 1
36RIGHTSAFETYBAR1
37LEFTSAFETYBAR1
38RIGHTJHOOK1
39LEFTJHOOK1
40RIGHTSUPPORT1

41LEFTSUPPORT1
42WEIGHTSELECTORA1
43HANDLEBAR2
44NYLONWASHER1
45RIGHTHANLE1
46LEFTHANDLE1
47HOOKSUPPORT24
48DOUBLEPULLEYBRACKET2
49SHAFT2
50BARHOLDER2
51POWERBANDPEGS4
52WEIGHTSELECTORB2
53ADJUSTABLEPULLEYBLOCK3
54UHOOK1
55JHOOK2
56HANDLE2
57FOOTPLATE1
58RUBBERPLATE1
59ROTATIONSUPPORT1
60BUSHINGØ28*Ø192
61BUSHINGØ25*Ø122
62LONGSHAFT1
63BARSUPPORT1
64FOAMCAP(OUTSIDE)2
65PLATE8*60*292
66PLATE8*94*602
67PLATE8*330*552
68SQUAREPLUG502
69SQUAREPLUG602
70ROUNDPLUG2512
71ROUNDPLUG308
72FOAMCAP(INSIDE)2
73PULLEYSUPPORT2
74NYLONBUSHINGØ16*2430
75NYLONBUSHINGØ45*262
76RUBBERBUFFER10
77CONICALBUFFER4
78FOAMØ23*2802
79FOAMØ23*3702
80FOAMØ23*2354
81FOAMWITHCOVERØ23*Ø90*1902
82RUBBERWASHER 2

83BIGPULLEY2
84OLYMPICPLATEBAR23010
85OLYMPICPLATEBAR3502
86HOOK4
87LOCKPIN2
88L‐PIN2
89WEIGHTSELECTPIN3
90BOLTM8*202
91BEARING4
92BUSHINGØ28*Ø254
93BEADFLANGE4
94ROUNDSHAFT3
95TOPPLATE3
96WEIGHTPLATE62
97RIVET4
98PLUMBOLT1
99FASTPIN3
100CABLE‐56352
101CABLE‐33202
102CABLE‐36301
103CABLE‐33401
104SOCKETHEADSCREWM5*1018
105SOCKETHEADSCREWM10*204
106SOCKETCAPBOLTM10*252
107ALLENBOLTM8*124
108SCREWM10*856
109SCREWM12*9514
110BOLTM8*1624
111BOLTM8*356
112BOLTM10*202
113BOLTM10*2520
114BOLTM10*352
115BOLTM10*5013
116BOLTM10*704
117BOLTM10*7522
118BOLTM10*8515
119BOLTM10*9015
120BOLTM10*1004
121ALLENBOLTM10*202
122BOLTM12*256
123BOLTM12*652
124BOLTM12*706

124BOLTM12*706
125BOLTM12*804
126BOLTM12*8514
127BOLTM12*908
128BOLTM12*9518
129BOLTM12*1001
130HEXSOCKETBOLTM12*804
131BOLT M12*1204
132WASHERØ840
133WASHERØ10142
134WASHERØ12140
135BIGWASHERØ1032
136LOCKNUTM86
137LOCKNUTM1068
138LOCKNUTM1273
139WEIGHTLABELING2KINDS1SET
140ROPEHANDLE1
141LATBAR1
142LOWROWBAR1
143RINGS1
144DOUBLERINGS1
145CURVEDBAR1
146ALUMINUMWHEEL28
147SMALLPULLEY1
148ROUNDTUBE Ø14*1.5*372
149BOLTM10*1151
1504
151ALLENBOLTM8*2016
152BOLT10*302
153NUT M122
154HANDLE2
155BUFFER8
156ROUNDCAP2
157HOLLOWSLEEVE1
SOCKETCAPBOLT M8*16

ASSEMBLY DIAGRAM 1 USEAPARTNER TO HELPWITH THIS STEP
REMEMBER: tighten all nuts and bolts
1. AttachtheADJUSTABLESLIDEFRAME&REARSLIDEFRAME(4&5)toRIGHT&LEFTBASE(1&2)
withSCREWM12*95(109),WASHER12(134)andLOCKNUTM12(138).
2. AttachHOOKSUPPORT(47)toREARSLIDEFRAME(5)withBOLTM10*75(117)andBIG
WASHER10(135).
3. AttachHANDLEBAR(43)toREARSLIDEFRAME(5)withBOLTM10*70(116),WASHER10
(133)andLOCKNUTM10(137).
4. AttachGUIDEROD(10)toRIGHT&LEFTBASE(1&2)withSCREWM10*85(108)andRUBBER
BUFFER(76).

ASSEMBLY DIAGRAM 2 USEAPARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. AttachCONNECTPLATE(3)toRIGHT&LEFTBASE(1&2)withBOLTM12*95(128),WASHER
12(134)andLOCKNUTM12(138).
2. AttachRAERBASEA(20)toRIGHT&LEFTBASE(1&2)withBOLTM12*95(128),WASHER12
(134)andLOCKNUTM12(138).
3. AttachRAERBASEB(21)toRAERBASEA(20)withBOLTM12*95(128),WASHER12(134)
andLOCKNUTM12(138).
4. AttachREARUPRIGH(23)toRAERBASEA(20)withSCREWM12*95(109),WASHER12(134)
andLOCKNUTM12(138).
5. AttachGUIDEROD(10)toRAERBASEB(21)withSCREWM10*85(108)andRUBBER
BUFFER(76).
6. (See the exploded diagram for more detail.)AttachALUMINUMWHEEL(146)toFOAMSUPPORT
(25)withBOLTM10*100(120),WASHER10(133)andLOCKNUTM10(137).
7. AttachROUNDTUBE(30)toFOAMSUPPORT(25)withBOLTM10*100(120),WASHER10
(133)andLOCKNUTM10(137).
8. AttachFOAMSUPPORT(25)toRAERBASEA&RAERBASEB(20&21)withSCREWM12*95
(109),WASHER12(134)andLOCKNUTM12(138).

ASSEMBLY DIAGRAM 3 USEAPARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. AttachPULLEY&BIGPULLEY(146&83)toDOUBLEPULLEYBRACKET(33)withBOLTM10*50
(115),WASHER10(133)andLOCKNUTM10(137).
2. InsertTOPPLATE(95)andWEIGHTPLATE(96)toGUDEROD(10)
3. InsertWEIGHTSELECTORB&A(52&42)toTOPPLATE(95)andWEIGHTPLATE(96)with
ROUNDSHAFT(94)andWEIGHTSELECTPIN(89).( Attach WEIGHT LABELING (139)) to TOP
WEIGHT (95) and all WEIGHTS (96).

ASSEMBLY DIAGRAM 4 USEAPARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. InsertBUFFERSUPPORT(18)andRUBBERBUFFER(76)toSLIDEGUIDEROD(12)withFAST
PIN(99).AttachSLIDEGUIDEROD(12)toREARSLIDEFRAME(5)withBOLTM12*65(123)
andWASHER12(134).
2. InsertLEFT&RIGHTSIDER(13&14)toSLIDEGUIDEROD(12).
3. AttachBOTTOMHOLDER(11)toREARSLIDEFRAME(5)andSLIDEGUIDEROD(12)with
BOLTM12*120(131),BOLTM12*25(122),WASHER12(134)andLOCKNUTM12(138).

ASSEMBLY DIAGRAM 5 USEAPARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. (See the pulley exploded diagram for more detail.) AttachPULLEY(146)toTOPFRAME(6)with
NYLONBUSHING(74),BOLTM10*90(119),WASHER10(133)andLOCKNUTM10(137).
2. AttachROUNDTUBE(29)toTOPFRAME(6)withBOLTM10*85(118),WASHER10(133)and
LOCKNUTM10(137).
3. AttachTOPFRAME(6)toADJUSTABLESLIDEFRAME&REARSLIDEFRAME(4&5)andGUIDE
ROD(10)withBOLTM12*85(126),HEXSOCKETBOLTM12*80(130),WASHER12(134),
LOCKNUTM12(138),BOLTM10*25(113)andWASHER10(133).

ASSEMBLY DIAGRAM 6 USEAPARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. AttachREARTOPCONNECTION(35)toREARUPRIGHT(23)withBOLTM12*80(125),
WASHER12(134)andLOCKNUTM12(138).
2. AttachMIDDLECROSSFRAME(8)toTOPFRAME(6)withBOLTM12*90(127),WASHER12
(134)andLOCKNUTM12(138).
3. AttachRIGHT&LEFTHANDLE(45&46)toTOPCROSSFRAME(7)withBOLTM12*25(122)
andWASHER12(134).
4. AttachUHOOK(54)toTOPCROSSFRAME(7)withWASHER10(133)andLOCKNUTM10
(137).
5. AttachTOPCROSSFRAME(7)toTOPFRAME(6)andREARSLIDEFRAME(5)withBOLT
M12*90(127),BOLTM12*70(124),WASHER12(134)andLOCKNUTM12(138).
6. AttachHOOK(26)toREARTOPCONNECTION(35)withLOCKNUTM10(137)andWASHER
10(133).

ASSEMBLY DIAGRAM 7 USEAPARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. (See the pulley exploded diagram for more detail.) AttachPULLEY(146)toREARTOPFRAME(22)
withNYLONBUSHING(74),BOLTM10*90(119),WASHER10(133)andLOCKNUTM10
(137).
2. AttachROUNDTUBE(29)toREARTOPFRAME(22)withBOLTM10*85(118),WASHER10
(133)andLOCKNUTM10(137).
3. AttachREARTOPFRAME(22)toMIDDLECROSSFRAME(8)andREARTOPCONNECTION(35)
withBOLTM12*70(124),BOLTM12*85(126),WASHER12(134)andLOCKNUTM12(138).
4. AttachREARTOPFRAME(22)toGUIDEROD(10)withBOLTM10*25(113)andWASHER10
(133).

ASSEMBLY DIAGRAM 8 USEAPARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. (See the pulley exploded diagram for more detail.) AttachBAFFLE(9)toREARSILIDEFRAME(5)
andRIGHTANDLEFTBASE(1&2)withBOLTM12*85(126),WASHER12(134)andLOCKNUT
M12(138).
2. AttachPULLEY(146)toBAFFLE(9)withNYLONBUSHING(74),BOLTM10*90(119),WASHER
10(133)andLOCKNUTM10(137).
3. AttachROUNDTUBE(29)toBAFFLE(9)withBOLTM10*85(118),WASHER10(133)and
LOCKNUTM10(137).
4. AttachHOLDER(31)toBAFFLE(9)withBOLTM10*85(118),WASHER10(133)andLOCK
NUTM10(137).

ASSEMBLY DIAGRAM 9 USEAPARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. AttachDIAMONDPLATE(28)toREARBASEA(20)withBOLTM12*95(128),WASHER12
(134)andLOCKNUTM12(138).
2. AttachBARHOLDER(50)toREARBASEA(20)withBOLTM12*95(128),WASHER12(134)
andLOCKNUTM12(138).
3. AttachHANDLESUPPORT(26)toHANDLEFRAME(25)withBOLTM12*115(130),WASHER
12(134),LOCKNUTM12(138)andPIN(90).
4. InsertFOAMWITHCOVER(81)toADJUSTABLEFOAMTUBE(27)withFOAMCAP(OUTSIDE)
(64),FOAMCAP(INSIDE)(72)andBOLTM8*20(90).AttachADJUSTABLEFOAMTUBE(27)
toFOAMSUPPORT(25)withFASTPIN(99).

ASSEMBLY DIAGRAM 10 USE A PARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. BringthethreadedendofaCABLE(100)fromK→L→M→N→O→P→Q→6
2. BringthethreadedendofaCABLE(101)from33/34→S→T→U→31
3. BringthethreadedendofaCABLE(102)fromE→F→G→H→I→42
4. BringthethreadedendofaCABLE(103)fromA→B→C→21

ASSEMBLY DIAGRAM 11 USE A PARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. InsertPLATEBAR(24)toREARUPRIGHT(23)withBOLTM10*25(113)andBIGWASHER10
(135).ThenInsertOLYMPICPLATEBAR(84)toLATEBAR(24).
2. AttachSIDESHELL(19)toREARBASEB(21),REARTOPFRAME(22),TOPFRAME(6)and
RIGHT&LEFTBASE(1&2)withBOLTM8*16(110)andWASHER8(132).

ASSEMBLY DIAGRAM 12 USE A PARTNER TO HELP WITH THIS STEP
REMEMBER: Only hand tighten all nuts and bolts until whole machine is assembled
1. InsertFOOTPLATE(57)toBAR(15)withP‐PIN(88).
2. InsertBARSUPPORT(63)toRIGHTBASE(1)withLOCKPIN(87)

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