probst VM-301-KJ-GREENLINE User manual

51500024
V2
GB
Operating Instructions
Translation of original operating instructions
Installation Machine VM-301-KJ-GREENLINE
VM-301-KJ-GREENLINE

Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht
eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine
Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der
EU / EFTA senden wir Ihnen diese kostenlos nach. Für Länder außerhalb der EU / EFTA erstellen wir
Ihnen gerne ein Angebot für eine Betriebsanleitung in Landessprache, falls die Übersetzung nicht
durch den Händler/Importeur organisiert werden kann.
Please note that the product may not be used / put into operation without these operating
instructions in the national language. If you did not receive operating instructions in your national
language with the delivery of the product, please contact us. In countries of the EU / EFTA we will
send them to you free of charge. For countries outside the EU / EFTA, we will be pleased to provide
you with an offer for an operating manual in the national language if the translation cannot be
organised by the dealer/importer.

Contents
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Contents
1EC-Declaration of Conformity ............................................................................................................................... 4
2Safety...................................................................................................................................................................... 5
2.1 Safety symbols................................................................................................................................................ 5
2.2 Definition skilled worker / specialist .............................................................................................................. 5
2.3 Safety Marking................................................................................................................................................ 5
2.4 Personal safety requirements ........................................................................................................................9
2.5 Protective equipment.....................................................................................................................................9
2.6 Accident prevention .......................................................................................................................................9
2.7 Function Control........................................................................................................................................... 10
2.7.1 General ..................................................................................................................................................... 10
2.7.2 Hydraulic................................................................................................................................................... 10
2.8 Safety procedures ......................................................................................................................................... 11
2.8.1 Equipment attachments........................................................................................................................... 11
2.8.2 Installation machine ................................................................................................................................. 11
2.8.3 Safety in the operation of the laying machine ........................................................................................ 11
2.8.4 Stability......................................................................................................................................................12
3General................................................................................................................................................................... 13
3.1 Authorized use...............................................................................................................................................13
3.1.1 Optional Accessories .....................................................................................................................................14
3.2 Survey and construction ...............................................................................................................................15
3.3 Technical data............................................................................................................................................... 16
4Operation .............................................................................................................................................................. 17
4.1 Charging the Lithium Ion Batteries...............................................................................................................17
4.2 Daily checks................................................................................................................................................... 18
4.2.1 Open cover............................................................................................................................................... 18
4.2.2 hydraulic oil check.................................................................................................................................... 19
4.2.2.1 Refill hydraulic oil .............................................................................................................................. 19
4.2.2.1.1 Folding the driver's seat down....................................................................................................20
4.2.3 Windscreen wiper water control (windscreen washer system - optional)........................................... 20
4.2.4 Control displays / Function checks...........................................................................................................21
4.3 Display - Overview of functions ................................................................................................................... 22
4.4 System start .................................................................................................................................................. 24
4.5 Driving with the installation machine.......................................................................................................... 25
4.6 Driver seat adjustment ................................................................................................................................. 25
4.7 Operating elements......................................................................................................................................26
4.7.1 System start / foot pedals (driving brakes) ............................................................................................ 26
4.7.2 Driving speeds.......................................................................................................................................... 27
4.7.3 Electronic Joystick ................................................................................................................................... 28
4.7.4 Ventilation / Heating ................................................................................................................................ 29
4.8 Mounting additional equipment..................................................................................................................30
5Transport ...............................................................................................................................................................31
5.1 Transport of the installation machine ..........................................................................................................31
5.2 Lifting the machine with a crane ................................................................................................................. 33
5.3 Towing the installation machine.................................................................................................................. 33

EC-Declaration of Conformity
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6Storage ................................................................................................................................................................. 34
7Maintenance and care ......................................................................................................................................... 35
7.1 maintenance ................................................................................................................................................. 35
7.1.1 Mechanical .................................................................................................................................................... 35
7.1.2 Electrics ....................................................................................................................................................36
7.1.3 Fuse assignment (dash panel)................................................................................................................. 37
7.1.4 Hydraulic...................................................................................................................................................38
7.2 Lubrication plan ............................................................................................................................................40
7.3 Trouble shooting .......................................................................................................................................... 42
7.4 Repairs .......................................................................................................................................................... 42
7.5 Safety procedures ........................................................................................................................................ 42
7.6 Hints to the type plate..................................................................................................................................43
7.7 Hints to the renting/leasing of PROBST devices ......................................................................................... 43

EC-Declaration of Conformity
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1EC-Declaration of Conformity
Description:
Type:
Order number:
Installation Machine VM-301-KJ-GREENLINE
VM-301-KJ-GREENLINE
51500024
Manufacturer:
Probst GmbH
Gottlieb-Daimler-Straße 6
71729 Erdmannhausen, Germany
[email protected]om
www.probst-handling.com
The machine described above complies with the relevant requirements of the following EU directives:
EC-machinery directive 2006/42/EC
2014/30/EU (Electromagnetic compatibility)
The following standards and technical specifications were used:
DIN EN ISO 12100
Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100:2010)
DIN EN ISO 13857
Safety of machinery - safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)
DIN EN 60204-1 (IEC 60204-1)
Safety of machinery, electrical equipment of industrial machines. Part 1: General requirements.
Authorized person for EC-documentation:
Name: J. Holderied
Address: Probst GmbH; Gottlieb-Daimler-Straße 6; 71729 Erdmannhausen, Germany
Signature, information to the subscriber:
Erdmannhausen, 07.01.2020..........................................................................
(Eric Wilhelm, Managing director)

Safety
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2Safety
2.1 Safety symbols
Danger to life!
Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result.
Hazardous situation!
Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property
can result.
Prohibition!
Identifies imminent a prohibition. If you do not avoid the prohibition, death and severe injury, or damage to
property will result.
Important informations or useful tips for use.
2.2 Definition skilled worker / specialist
Only skilled workers or specialists is it allowed to carry out the installation,- maintenance, - and repair work on these
device!
Skilled workers or specialists must have for the following points (if it applies for
these device), the necessary professional knowledge.
•for mechanic
•for hydraulics
•for pneumatics
•for electrics
2.3 Safety Marking
PROHIBITION SIGN
Symbol
Meaning
Order-No.
Size
It is not allowed to stand under hanging loads. Danger to life!
2904.0210
2904.0209
2904.0204
Ø 30 mm
Ø 50 mm
Ø 80 mm
It is forbidden to ride on the installation machine!°
2904.0762
Ø 80 mm
Do not open the tool cover while the engine/system is running!
2904.0259
70 x 115 mm

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Cleaning with a high pressure cleaner or water in the area of the
cover is prohibited. Danger of short-circuit/electric shock to
electronic components.
29040839
70x55 mm
WARNING SIGN
Symbol
Meaning
Order-No.
Size
Danger of squeezing the hands.
2904.0221
2904.0220
2904.0107
30 x 30 mm
50 x 50 mm
80 x 80 mm
Do not reach into the fan with your hands -
Risk of injury to the hands
29040838
60 x30 mm
Warning of electric voltage
2904.0397
31 x 27 mm
Warning of battery acid.
2904.0551
31 x 27 mm
Danger: Keep distance to the machine..
2904.0756
64 x 103 mm
REGULATORY SIGN
Symbol
Meaning
Order-No.
Size
Each operator must have read and understood the operating
instructions (and all safety instructions).
2904.0665
2904.0666
Ø 30 mm
Ø 50 mm
Seat belt duty
On every drive with the machine the seat belt must always be worn.
2904.0450
Ø 52 mm
Pull hand brake in idle machine time. To drive release handbrake.
2904.0267
45 x 80 mm

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Drive forward and backward with the right foot pedal.
The pedal must not only be operated with the tips of the shoes!
To be able to react quickly in dangerous situations, the shoe must be
fully positioned on the control pedal.
2904.0760
68 x 43 mm
Lifting and lowering boom arm with left foot pedal.
2904.0759
48 x 43 mm
Suspension point for transport goods for lifting (recovering) the
laying machine
2904.0370
23 x 60 mm
Lashing eyelet for securing the laying machine to the transport vehicle
by means of chains or tension belts
2904.0755
Ø 60 mm
The steering of the machine must be locked before transport!
2904.0818
90 x 55 mm
OPERATING INFORMATIONS
Symbol
Meaning
Order-No.
Size
Max. 600 kg (1,320 lbs)→VM-301
Maximum weight paver load 320 kg (710 lbs)
with counterbalance 380 kg (840 lbs)
2904.0616
40 x 160 mm
Max. 650 kg (1,430 lbs)→VM-301-K
Maximum weight paver load 380 kg (840 lbs) (837,8 lbs) with
counterbalance 440 kg (970 lbs)
2904.0623
40 x 160 mm
Button for horn / reset button:
Press reset button each time for the driving, when the machine will be
started and when the driving was stopped caused by the standing up
of the diver from the driver´s seat (triggered by the seat switch).
The reset button only works (and the driving of the machine), when
the driver is sitting in the s seat.
2904.0716
90 x 23 mm
Open cover hood
2904.0253
28 x 85 mm
After approx. 40 days of machine idle the 12 V battery for operating
voltage (radio, lighting etc.) must be charged, otherwise no system
start is possible.
29040837
45x45 mm

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Joystick / control lever:
Movement directions for the Control / operation of attachments (e.g.
for opening and closing the main and side clamping at a HVZ)
2904.0260
50 x 50 mm
Electronic joystick with function controls as well as activations of
additional functions.
Function controls: for controlling of a hydraulic installation clamp
(HVZ) →opening and closing of the main and side clamping.
Additional functions:
- Rotating movement of a hydraulic rotator
- Vacuum operation (suction and release of load)
- Horn/reset button (reset button for releasing the seat switch)
Reset button for driving must be pressed each time the laying
machine is started, or the driving was stopped due to the driver
getting up from the driver's seat (triggered by the seat switch).
The reset button (and driving the machine) only works when the
driver is in the driver's seat.
29040836
70x55 mm
Press and hold the button (in the driver's cabin next to the ignition
switch) for at least 2 seconds to start the system.
29040835
50 x12 mm
Release the parking brake when the LED (in the driver's cab next to
the fuses) lights up red.
29040834
40 x33 mm
Fuses (symbols and ampere rating) in driver's cabin.
29040808
125 x45 mm

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2.4 Personal safety requirements
Each operator must have read and understood the operating instructions (and all safety instructions).
Only qualified, authorized personal is allowed to operate the device and all devices which are connected
(lifting device/carrier).
The manual guiding is only allowed for devices with handles.
IMPORTANT INFORMATION REGARDING SAFETY, STORAGE, HANDLING AND THE LIKE MUST BE OBSERVED
AND CAN BE FOUND IN THE ENCLOSED PRODUCT DATA SHEET OF THE LITHIUM-ION BATTERIES.
2.5 Protective equipment
The protective equipment must consist, according to the safety regulations
of the following parts:
•Protective clothing
•Safety gloves
•Safety shoes
2.6 Accident prevention
•The workplace has to be covered for unauthorized persons, especially children.
•Take care in case of thunderstorm!
•The workplace must be sufficiently illuminated.
•Take care with handling wet, dirty and not solidified components.
•The working with the device in case of atmospheric editions under 3° C(37,5° F) is forbidden!
Because the goods could be fall down caused by dampness or freezing.
Caution during operation, dismantling and maintenance work on the laying machine!
There is a risk of electric shock, etching and burns from battery acid and various engine fluids.
Appropriate protective measures must be taken and protective equipment worn in order to avoid serious
injuries or even death!